Special device for processing of clamps

Abstract

The utility model relates to the field of clamp processing technology especially clamp processing special device, including mounting seat, cambered surface mould, mounting shaft, hand bar, compression roller, support subassembly and installation subassembly, support subassembly sets up at the top of mounting seat, cambered surface mould sets up at the top of support subassembly, mounting shaft sets up at the top of support subassembly, and mounting shaft is located in the inside of cambered surface mould, hand bar fixed mounting is at the periphery of mounting shaft, hand bar sets up at the top of cambered surface mould, compression roller sets up at the below of hand bar, installation subassembly sets up at the top of compression roller, and compression roller is located at the side of cambered surface mould, the utility model discloses a hand bar follows the rotation of mounting shaft, can drive compression roller to make the circular motion around mounting shaft, and workpiece is located between compression roller and cambered surface mould, when hand bar rotates, compression roller cooperates with cambered surface mould, can fold workpiece and form, need not shape, do not use hammer, greatly increase the safety factor, simplify the step of clamp processing, effectively improve work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of clamp processing technology, and in particular to a special device for clamp processing. Background Technology

[0002] In underground coal mine operations, clamps mainly play a safety protection role. Each type of clamp is used in large quantities and requires high precision. The clamps used underground are usually bent and shaped by processing personnel by hand.

[0003] Due to the large usage of various clamps, batch processing consumes a lot of manpower, material resources, and financial resources, resulting in low efficiency. Furthermore, manual processing of clamps, such as bending them or using a hammer to shape them, poses significant safety hazards and can easily injure the hands.

[0004] Therefore, the mass production of clamps mentioned above consumes a lot of manpower, material resources, and financial resources, resulting in low efficiency. Furthermore, manual processing of clamps, such as bending them or using a hammer to shape them, poses significant safety hazards and can easily injure hands. A special clamp processing device can be designed to manufacture various clamps quickly, efficiently, and accurately without the need for shaping or using a hammer, greatly increasing the safety factor. Utility Model Content

[0005] To overcome the problems of high efficiency, low manpower, material resources and financial resources, and the great safety hazards of bending or hammering clamps during manual processing, which can easily injure hands.

[0006] The technical solution of this utility model is as follows: a special device for clamp processing, including a mounting base, an arc-shaped mold, a mounting shaft, a lever, a pressure roller, a support assembly, and a mounting assembly. The support assembly is located above the mounting base, the arc-shaped mold is located above the support assembly, the mounting shaft is located above the support assembly and inside the arc-shaped mold, the lever is fixedly installed on the periphery of the mounting shaft and is located above the arc-shaped mold, the pressure roller is located below the lever, and the mounting assembly is located above the pressure roller and the pressure roller is located on one side of the arc-shaped mold.

[0007] Preferably, a support assembly is used to support the arc-shaped mold, the mounting shaft, and the workpiece to be processed. The mounting assembly can fix the pressure roller below the handle. By rotating the handle along the mounting shaft, the pressure roller can be driven to move in a circular motion around the mounting shaft. The workpiece is located between the pressure roller and the arc-shaped mold. By setting the pressure roller to cooperate with the arc-shaped mold, the workpiece can be bent and shaped without shaping or using a hammer, which greatly increases the safety factor, simplifies the clamp processing steps, and effectively improves work efficiency.

[0008] Preferably, the support assembly includes a threaded rod, an internal threaded sleeve, and a turntable. The threaded rod is positioned above the mounting base and is rotatably connected to the mounting base. The turntable is fixedly mounted around the threaded rod, and the internal threaded sleeve is sleeved around the threaded rod and threadedly connected to the threaded rod.

[0009] Preferably, the support assembly includes a support plate and a reinforcing bracket. The support plate is fixedly installed above the internal threaded sleeve, and the reinforcing bracket is fixedly installed between the support plate and the internal threaded sleeve. Two sets of reinforcing brackets are provided. The arc-shaped mold is fixedly installed above the support plate, and the mounting shaft is located above the support plate and is rotatably connected to the support plate.

[0010] Preferably, the support assembly includes a guide sleeve and a guide rod. Two sets of guide sleeves are fixedly installed below the support plate, and the guide rod is fixedly installed above the mounting base. One end of the guide rod is located inside the guide sleeve, and the guide rod is slidably connected to the guide sleeve.

[0011] Preferably, the mounting assembly includes pre-drilled holes and insert rods. Multiple sets of through pre-drilled holes are formed on the surface of the handle. The pre-drilled holes are arranged evenly in a linear fashion along the handle. The insert rod is fixedly installed above the pressure roller and is located inside a set of pre-drilled holes.

[0012] Preferably, the mounting assembly includes a threaded section, a washer, and a nut. The surface of the insert rod is provided with a threaded section, the washer is fitted around the insert rod and is located above the handle, the nut is fitted around the insert rod and is threadedly connected to the insert rod through the threaded section, and the nut is located above the washer.

[0013] Preferably, two sets of fixing plates are fixedly installed on the top of the support plate, and the arc mold is set on one side of the fixing plate. Two sets of bolts are set on one side of one set of fixing plates, and the bolts penetrate the fixing plate and the arc mold.

[0014] The beneficial effects of this utility model are:

[0015] 1. By rotating the lever along the mounting shaft, the pressure roller can be driven to move in a circular motion around the mounting shaft. The workpiece is located between the pressure roller and the arc-shaped die. When the lever is rotated, the pressure roller and the arc-shaped die cooperate to bend and shape the workpiece. No shaping or hammer is needed, which greatly increases the safety factor, simplifies the clamp processing steps, and effectively improves work efficiency.

[0016] 2. Based on the required dimensions of the clamp, use bolts and fixing plates to fix the appropriate arc mold above the support plate. Use the mounting shaft to drive the hand rod to rotate, so that the hand rod coincides with the center line of the arc mold. Compare the arc mold and mark the appropriate reserved holes. Rotate the hand rod to make the hand rod leave the support plate. Use the insert rod to insert into the marked reserved holes, and put on the washer and nut to fix the pressure roller below the hand rod. The position of the pressure roller can be adjusted to adapt to the processing of clamps of different specifications. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural diagram of the support plate below the clamp processing device of this utility model;

[0018] Figure 2 The diagram shown is a first three-dimensional structural diagram of the support plate above the clamp processing device of this utility model;

[0019] Figure 3 The diagram shown is a second three-dimensional structural diagram of the support plate above the clamp processing device of this utility model;

[0020] Figure 4 The diagram shown is a three-dimensional structural schematic of the mounting components of the clamp processing device of this utility model.

[0021] Explanation of reference numerals in the attached drawings: 1. Mounting base; 2. Arc-shaped mold; 3. Mounting shaft; 301. Hand lever; 4. Pressure roller; 501. Threaded rod; 502. Internal threaded sleeve; 503. Turntable; 504. Support plate; 505. Reinforcing bracket; 506. Guide sleeve; 507. Guide rod; 601. Reserved hole; 602. Insert rod; 603. Threaded section; 604. Washer; 605. Nut; 701. Fixing plate; 702. Bolt. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figures 1-4This utility model provides an embodiment of a special device for processing clamps, including a mounting base 1, an arc-shaped mold 2, a mounting shaft 3, a lever 301, a pressure roller 4, a support assembly, and a mounting assembly. The support assembly is disposed above the mounting base 1, the arc-shaped mold 2 is disposed above the support assembly, the mounting shaft 3 is disposed above the support assembly and located inside the arc-shaped mold 2, the lever 301 is fixedly installed on the periphery of the mounting shaft 3 and is disposed above the arc-shaped mold 2, the pressure roller 4 is disposed below the lever 301, and the mounting assembly is disposed above the pressure roller 4. Located on one side of the arc-shaped mold 2; the arc-shaped mold 2, the mounting shaft 3, and the workpiece to be processed are supported by a support assembly. The pressure roller 4 can be fixed below the lever 301 by the mounting assembly. By rotating the lever 301 along the mounting shaft 3, the pressure roller 4 can be driven to make a circular motion around the mounting shaft 3. The workpiece is located between the pressure roller 4 and the arc-shaped mold 2. By setting the pressure roller 4 to cooperate with the arc-shaped mold 2, the workpiece can be bent and shaped without shaping or using a hammer, which greatly increases the safety factor, simplifies the clamp processing steps, and effectively improves work efficiency.

[0024] Please see Figures 1-2 In this embodiment, the support assembly includes a threaded rod 501, an internally threaded sleeve 502, and a turntable 503. The threaded rod 501 is disposed above the mounting base 1 and is rotatably connected to the mounting base 1. The turntable 503 is fixedly installed around the threaded rod 501. The internally threaded sleeve 502 is sleeved around the threaded rod 501 and is threadedly connected to the threaded rod 501. The support assembly includes a support plate 504 and a reinforcing bracket 505. The support plate 504 is fixedly installed above the internally threaded sleeve 502. The reinforcing bracket 505 is fixedly installed between the support plate 504 and the internally threaded sleeve 502. Two sets of reinforcing brackets 505 are provided. The arc-shaped mold 2 is fixedly installed above the support plate 504. The mounting shaft 3 is disposed above the support plate 504 and is rotatably connected to the support plate 504. The dynamic connection includes a guide sleeve 506 and a guide rod 507. Two sets of guide sleeves 506 are fixedly installed below the support plate 504, and the guide rod 507 is fixedly installed above the mounting base 1. One end of the guide rod 507 is located inside the guide sleeve 506, and the guide rod 507 is slidably connected to the guide sleeve 506. The support plate 504 supports and installs the arc mold 2 and the mounting shaft 3. The reinforcing bracket 505 can improve the structural strength between the support plate 504 and the internal threaded sleeve 502. The turntable 503 can rotate the threaded rod 501. The rotation of the threaded rod 501 will drive the internal threaded sleeve 502 to rise and fall, thereby adjusting the height of the support plate 504. The guide sleeve 506 and the guide rod 507 work together to guide the rise and fall of the support plate 504.

[0025] Please see Figures 3-4In this embodiment, the mounting assembly includes a pre-drilled hole 601 and an insert rod 602. Multiple sets of through pre-drilled holes 601 are formed on the surface of the handle 301, arranged linearly and evenly along the handle 301. The insert rod 602 is fixedly mounted above the pressure roller 4, and is located inside one set of pre-drilled holes 601. The mounting assembly includes a threaded section 603, a washer 604, and a nut 605. The surface of the insert rod 602 is provided with a threaded section 603. The washer 604 is fitted around the insert rod 602, located above the handle 301. The nut 605 is fitted around the insert rod 602, and is threadedly connected to the insert rod 602 via the threaded section 603, located above the washer 604. By setting the insert rod 602 to be inserted into one set of pre-drilled holes 601, and by setting the nut 605... The insertion rod 602 can be fixed inside the handle 301 by threading the threaded section 603 to fix the pressure roller 4. The installation stability of the insertion rod 602 can be improved by setting the shim 604. The installation position of the pressure roller 4 can be adjusted by setting multiple sets of reserved holes 601 to adapt to the processing of clamps of different specifications. Two sets of fixing plates 701 are fixedly installed on the top of the support plate 504. The arc mold 2 is set on one side of the fixing plate 701. Two sets of bolts 702 are set on one side of the fixing plate 701. The bolts 702 pass through the fixing plate 701 and the arc mold 2. The fixing plate 701 and the arc mold 2 can be fixedly connected by setting the bolts 702, thereby fixing the arc mold 2 on the top of the support plate 504. At the same time, it is convenient to disassemble and replace the arc mold 2 to meet the processing of clamps of different specifications.

[0026] When working, the appropriate arc mold 2 is fixed above the support plate 504 using bolts 702 and fixing plate 701, and the hand rod 301 is rotated by the mounting shaft 3 so that the hand rod 301 coincides with the center line of the arc mold 2. The appropriate reserved hole 601 is marked by comparing the arc mold 2.

[0027] Rotate the lever 301 so that it moves away from the support plate 504. Insert the insert rod 602 into the marked pre-drilled hole 601, and fit the washer 604 and nut 605 to fix the pressure roller 4 below the lever 301.

[0028] The entire device is fixed in a suitable position using the mounting base 1. The threaded rod 501 can be rotated using the turntable 503. The rotation of the threaded rod 501 will drive the internal threaded sleeve 502 to rise and fall, thereby adjusting the height of the support plate 504 to accommodate workers of different body types. After preparation, the semi-finished workpiece is inserted between the pressure roller 4 and the arc mold 2. The handle 301 is grasped and rotated along the mounting shaft 3. The pressure roller 4 and the arc mold 2 cooperate to bend and shape the semi-finished workpiece without shaping or using a hammer, which greatly increases the safety factor, simplifies the clamp processing steps, and effectively improves work efficiency.

[0029] Through the above steps, the hand lever 301 rotates along the mounting shaft 3, which drives the pressure roller 4 to move in a circular motion around the mounting shaft 3. The workpiece is located between the pressure roller 4 and the arc-shaped mold 2. When the hand lever 301 rotates, the pressure roller 4 and the arc-shaped mold 2 cooperate to bend and shape the workpiece without shaping or using a hammer, which greatly increases the safety factor, simplifies the clamp processing steps, and effectively improves work efficiency. This solves the problem that when processing clamps in batches, a lot of manpower, material resources, and financial resources are consumed, the efficiency is low, and there are great safety hazards when manually processing clamps, such as bending clamps or using a hammer to shape clamps, which can easily injure hands.

[0030] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A special device for processing clamps, including a mounting base (1); characterized in that: It also includes an arc-shaped mold (2), a mounting shaft (3), a lever (301), a pressure roller (4), a support assembly, and a mounting assembly. The support assembly is located above the mounting base (1), the arc-shaped mold (2) is located above the support assembly, the mounting shaft (3) is located above the support assembly, the mounting shaft (3) is located inside the arc-shaped mold (2), the lever (301) is fixedly installed on the periphery of the mounting shaft (3), the lever (301) is located above the arc-shaped mold (2), the pressure roller (4) is located below the lever (301), the mounting assembly is located above the pressure roller (4), and the pressure roller (4) is located on one side of the arc-shaped mold (2).

2. The special device for clamp processing according to claim 1, characterized in that: The support assembly includes a threaded rod (501), an internal threaded sleeve (502), and a turntable (503). The threaded rod (501) is located above the mounting base (1) and is rotatably connected to the mounting base (1). The turntable (503) is fixedly installed on the periphery of the threaded rod (501). The internal threaded sleeve (502) is sleeved on the periphery of the threaded rod (501) and is threadedly connected to the threaded rod (501).

3. The special device for clamp processing according to claim 2, characterized in that: The support assembly includes a support plate (504) and a reinforcing bracket (505). The support plate (504) is fixedly installed above the internal threaded sleeve (502). The reinforcing bracket (505) is fixedly installed between the support plate (504) and the internal threaded sleeve (502). There are two sets of reinforcing brackets (505). The arc mold (2) is fixedly installed above the support plate (504). The mounting shaft (3) is located above the support plate (504) and is rotatably connected to the support plate (504).

4. The special device for clamp processing according to claim 3, characterized in that: The support assembly includes a guide sleeve (506) and a guide rod (507). Two sets of guide sleeves (506) are fixedly installed below the support plate (504). The guide rod (507) is fixedly installed above the mounting base (1). One end of the guide rod (507) is located inside the guide sleeve (506). The guide rod (507) is slidably connected to the guide sleeve (506).

5. The special device for clamp processing according to claim 1, characterized in that: The mounting assembly includes a pre-drilled hole (601) and a plug (602). The surface of the handle (301) has multiple sets of through pre-drilled holes (601). The multiple sets of pre-drilled holes (601) are evenly arranged linearly along the handle (301). The plug (602) is fixedly installed above the pressure roller (4). The plug (602) is located inside a set of pre-drilled holes (601).

6. The special device for clamp processing according to claim 5, characterized in that: The mounting assembly includes a threaded section (603), a washer (604), and a nut (605). The surface of the insert rod (602) is provided with a threaded section (603). The washer (604) is fitted around the insert rod (602) and is located above the handle (301). The nut (605) is fitted around the insert rod (602) and is threadedly connected to the insert rod (602) through the threaded section (603). The nut (605) is located above the washer (604).

7. The special device for clamp processing according to claim 3, characterized in that: Two sets of fixing plates (701) are fixedly installed on the top of the support plate (504). The arc mold (2) is set on one side of the fixing plate (701). Two sets of bolts (702) are set on one side of the fixing plate (701). The bolts (702) penetrate the fixing plate (701) and the arc mold (2).

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