A sewage filtering filter element manufacturing device
By coordinating the design of the feeding and pushing components, the friction problem caused by the tight fit between the filter element and the lower mold is solved, enabling smooth ejection of the filter element and protection of its appearance, thus improving the production quality of wastewater filter elements.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUN CENT SHANGHAI MARKETING & SERVICE CO LTD
- Filing Date
- 2025-08-21
- Publication Date
- 2026-07-21
AI Technical Summary
During the manufacturing process of wastewater filter cartridges, the friction caused by the tight fit between the filter cartridge and the inner wall of the lower mold leads to deformation of the filter cartridge, affecting product quality and appearance integrity.
The structure combines a pusher component and a pusher component. Through the cooperation of the slide and pulley, the friction between the filter element and the inner wall of the lower mold is reduced. The linkage rod system driven by the cylinder and motor makes the lower mold slide, avoiding hard pulling and realizing the smooth ejection of the filter element.
It effectively reduces the deformation and friction damage of filter elements during the ejection process, improves the appearance integrity of the product and production efficiency, and reduces the defect rate and material waste.
Smart Images

Figure CN224525726U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of filter element manufacturing mold technology, and specifically relates to a wastewater filter element manufacturing equipment. Background Technology
[0002] Wastewater filter cartridges are core components used in wastewater treatment to filter impurities and pollutants from wastewater. They are typically made of composite materials such as fiber materials and filter screens. Through their own porous structure or special filter materials, they can intercept, adsorb, or separate suspended particles, colloids, and organic matter in wastewater, thereby purifying the wastewater to meet certain discharge standards or reuse requirements. During the production of filter cartridges, molds can precisely constrain the shape of raw materials, helping fiber materials to form a specific skeleton structure or overall shape, ensuring the structural stability and dimensional consistency of the filter cartridge.
[0003] In existing technology, after the filter element is stamped, it needs to be pushed out of the lower mold by a pushing mechanism. However, in this process, because the filter element is in close contact with the inner wall of the lower mold during stamping, especially when the filter element material is relatively soft or the inner wall of the mold has a slightly rough surface, the contact between the two will be even tighter. At this time, when the pushing mechanism pushes the filter element, a large frictional force will be generated between the filter element and the inner wall of the lower mold, which can easily cause the filter element to deform greatly, damage the appearance integrity of the filter element, and reduce the product quality of the filter element. Utility Model Content
[0004] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a wastewater filter cartridge manufacturing equipment to solve the problems mentioned in the background art.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0006] A wastewater filter cartridge manufacturing device includes a base, a fixed frame fixedly connected to one side of the base, a first cylinder fixedly connected to the top of the fixed frame, an upper mold fixedly connected to the output end of the first cylinder, a lower mold provided at the top of the base, a pushing assembly provided inside the lower mold, the upper mold and the lower mold being movably connected, a pushing assembly provided on one side of the base, the lower mold being slidably connected to the base via the pushing assembly, sliding grooves provided on both sides of the top of the base, pulleys slidably connected inside the sliding grooves, and sliders fixedly connected on both sides of the bottom of the lower mold, with the pulleys mounted below the sliders.
[0007] As a preferred technical solution, the pusher assembly includes a groove, which is formed on both sides of the interior of the lower mold. A second cylinder is fixedly connected inside the groove, and a pusher plate is fixedly connected to the output end of the second cylinder. The pusher plate is movably connected inside the groove.
[0008] As a preferred technical solution, the pushing component includes a motor, which is located on one side of the base. A cam plate is fixedly connected to the output end of the motor. A waist-shaped frame is movably connected to the outer surface of the cam plate. Linkage rods are fixedly connected to both sides of the waist-shaped frame. A fixing block is fixedly connected to one side of one linkage rod. One side of the fixing block is fixedly connected to one side of the lower mold. A bracket is fixedly connected to one side of the linkage rod on the base. A guide sleeve is fixedly connected to one side of the bracket. One side of the linkage rod is slidably connected to the guide sleeve.
[0009] As a preferred technical solution, both sides of the fixing block are threaded with fixing bolts, and the fixing bolts pass through the fixing block and are fixedly connected to the lower mold.
[0010] As a preferred technical solution, a base is fixedly connected to one side of the base, the motor is fixedly connected to one side of the base, and the cam plate is rotatably connected to the other side of the base.
[0011] As a preferred technical solution, slide rods are fixedly connected to both sides of the top of the upper mold, and slide sleeves are fixedly connected to both sides of the top of the fixing frame, with one side of the slide rod slidably connected to the slide sleeve.
[0012] In summary, the present invention has the following main advantages:
[0013] First, this utility model, by setting a structure in which the pushing component and the pushing component cooperate, allows the pushing component to drive the lower mold to slide along the groove during the pushing process. Combined with the pushing action of the pushing component, the filter element and the inner wall of the lower mold can be loosened. Compared with the traditional single pushing method, this synergistic effect can avoid the hard pulling caused by the filter element and the lower mold being too tightly attached, and reduce the deformation of the filter element during the pushing process.
[0014] Secondly, by reducing frictional damage between the filter element and the inner wall of the lower mold, the surface of the filter element is less prone to scratches, damage, and other appearance defects, effectively ensuring the integrity of the product's appearance. This directly reduces the production of defective products due to appearance problems, reduces material waste and rework costs, and helps improve production efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the pusher assembly structure of this utility model;
[0018] Figure 4 This is a bottom view structural diagram of the lower mold of this utility model;
[0019] Figure 5 This is a utility model Figure 2 A magnified structural diagram at point A.
[0020] Reference numerals in the attached drawings: 1. Base; 2. Fixing frame; 3. Lower mold; 4. Upper mold; 5. First cylinder; 6. Pushing assembly; 61. Second cylinder; 62. Pushing plate; 63. Groove; 7. Pushing assembly; 71. Motor; 72. Cam plate; 73. Waist-shaped frame; 74. Linkage rod; 75. Fixing block; 751. Fixing bolt; 8. Bracket; 9. Guide sleeve; 10. Machine base; 11. Slide groove; 12. Slider; 13. Pulley; 14. Slide rod; 15. Slide sleeve. Detailed Implementation
[0021] Example
[0022] refer to Figures 1 to 5 This embodiment describes a wastewater filter cartridge manufacturing device, comprising a base 1, a fixed frame 2 fixedly connected to one side of the base 1, a first cylinder 5 fixedly connected to the top of the fixed frame 2, an upper mold 4 fixedly connected to the output end of the first cylinder 5, a lower mold 3 provided at the top of the base 1, a pushing component 6 provided inside the lower mold 3, the upper mold 4 and the lower mold 3 being movably connected, a pushing component 7 provided on one side of the base 1, the lower mold 3 being slidably connected to the base 1 via the pushing component 7, sliding grooves 11 provided on both sides of the top of the base 1, pulleys 13 being slidably connected inside the sliding grooves 11, and sliders 12 fixedly connected on both sides of the bottom of the lower mold 3, the pulleys 13 being installed below the sliders 12, the lower mold 3 being slidably connected to the base 1 via the pushing component 7, the cooperation of the pulleys 13 and the sliding grooves 11 makes the sliding of the lower mold 3 smoother and reduces the frictional resistance during the sliding process.
[0023] refer to Figure 3 The pushing assembly 6 includes a groove 63, which is formed on both sides inside the lower mold 3. A second cylinder 61 is fixedly connected inside the groove 63, and a pushing plate 62 is fixedly connected to the output end of the second cylinder 61. The pushing plate 62 is movably connected inside the groove 63. By setting the pushing assembly 6, after the filter element is stamped and formed under the action of the upper and lower molds 3, the pushing assembly 6 starts to work. The second cylinder 61 is activated, and its output end pushes the pushing plate 62 out of the groove 63, applying a pushing force to the formed filter element and pushing the filter element out of the lower mold 3. After the pushing is completed, the second cylinder 61 drives the pushing plate 62 to retract into the groove 63, waiting for the next pushing action.
[0024] refer to Figure 5The pushing component 7 includes a motor 71, which is located on one side of the base 1. A cam plate 72 is fixedly connected to the output end of the motor 71. A waist-shaped frame 73 is movably connected to the outer surface of the cam plate 72. Linkage rods 74 are fixedly connected to both sides of the waist-shaped frame 73. A fixing block 75 is fixedly connected to one side of one linkage rod 74. One side of the fixing block 75 is fixedly connected to one side of the lower mold 3. A bracket 8 is fixedly connected to one side of the linkage rod 74 on the base 1. A guide sleeve 9 is fixedly connected to one side of the bracket 8. One side of the linkage rod 74 is slidably connected to the guide sleeve 9. By setting the pushing component 7, when needed... When the lower mold 3 slides, the motor 71 drives the cam plate 72 to rotate. Since the cam plate 72 is movably connected to the waist frame 73, the rotation of the cam plate 72 will drive the waist frame 73 to move left and right. The waist frame 73 will then drive the linkage rods 74 on both sides to move. One of the linkage rods 74 is connected to the lower mold 3 through the fixing block 75, thereby driving the lower mold 3 to slide on the base 1. During the movement of the linkage rod 74, the guide sleeve 9 on the bracket 8 guides the linkage rod 74 to ensure that the linkage rod 74 moves in a straight line. This sliding design, together with the pusher assembly 6, can loosen the filter element from the inner wall of the lower mold 3, thereby facilitating the pusher assembly 6 to push the material.
[0025] refer to Figure 2 Both sides of the fixing block 75 are threaded with fixing bolts 751, which pass through the fixing block 75 and are fixedly connected to the lower mold 3. By setting the fixing bolts 751, the pushing component 7 can be separated from the lower mold 3, which facilitates the subsequent maintenance of the lower mold 3.
[0026] refer to Figure 5 The base 1 is fixedly connected to one side of the base 1, the motor 71 is fixedly connected to one side of the base 10, and the cam plate 72 is rotatably connected to the other side of the base 10; the base 10 is fixed to one side of the base 1 to provide mounting for the motor 71 and the cam plate 72.
[0027] refer to Figure 5 The upper mold 4 has sliding rods 14 fixedly connected to both sides of its top end, and the fixed frame 2 has sliding sleeves 15 fixedly connected to both sides of its top end. One side of the sliding rod 14 is slidably connected to the sliding sleeve 15. When the first cylinder 5 drives the upper mold 4 to move up and down, the sliding rods 14 on both sides of the top end of the upper mold 4 will slide synchronously in the sliding sleeves 15 on both sides of the top end of the fixed frame 2, ensuring that the upper mold 4 can only move up and down in the vertical direction.
[0028] Operating principle and advantages: First, the first cylinder 5 drives the upper mold 4 downward. The sliding rods 14 on both sides of the top of the upper mold 4 slide synchronously within the sliding sleeves 15 at the top of the fixed frame 2. The cooperation between the sliding rods 14 and the sliding sleeves 15 ensures that the upper mold 4 moves accurately in the vertical direction, avoiding deviation or shaking, and ensuring that the upper mold 4 and the lower mold 3 close accurately. After the upper mold 4 and the lower mold 3 close, the raw material is stamped. After stamping is completed, the first cylinder 5 drives the upper mold 4 to return to its original position. Then, the push assembly 7 starts working. The motor 71 starts and drives the cam plate 72 to rotate on the machine base 10. The machine base 10 provides a stable mounting foundation for the motor 71 and the cam plate 72, reducing the impact of motor 71 vibration on the equipment. The smooth rotation of the cam plate 72 ensures stable power transmission. The rotation of the cam plate 72 drives the waist... The frame 73 moves left and right, causing the linkage rod 74 to move in a straight line under the guidance of the guide sleeve 9. The guide sleeve 9 ensures the precise movement of the linkage rod 74 and prevents the lower mold 3 from sliding off. The linkage rod 74 drives the lower mold 3 to slide on the base 1 through the fixed block 75. The pulley 13 on the bottom slider 12 of the lower mold 3 slides in the groove 11 of the base 1, which greatly reduces the sliding friction resistance, making the lower mold 3 slide more smoothly and reducing equipment wear. During the sliding of the lower mold 3, the pusher assembly 6 works synchronously. The second cylinder 61 in the grooves 63 on both sides inside the lower mold 3 pushes the pusher plate 62 to extend. Due to the sliding of the lower mold 3, the filter element and the inner wall of the lower mold 3 become loose, reducing the friction between them. Combined with the pusher action, this effectively reduces the risk of filter element deformation and ensures the appearance and structural integrity of the filter element.
Claims
1. A wastewater filter cartridge manufacturing device, comprising a base (1), characterized in that: A fixed frame (2) is fixedly connected to one side of the base (1). A first cylinder (5) is fixedly connected to the top of the fixed frame (2). An upper mold (4) is fixedly connected to the output end of the first cylinder (5). A lower mold (3) is provided at the top of the base (1). A pusher assembly (6) is provided inside the lower mold (3). The upper mold (4) and the lower mold (3) are movably connected. A pusher assembly (7) is provided on one side of the base (1). The lower mold (3) is slidably connected to the base (1) through the pusher assembly (7). Slide grooves (11) are provided on both sides of the top of the base (1). A pulley (13) is slidably connected inside the slide groove (11). A slider (12) is fixedly connected to both sides of the bottom end of the lower mold (3). The pulley (13) is installed on the lower side of the slider (12).
2. The wastewater filter cartridge manufacturing equipment according to claim 1, characterized in that: The pusher assembly (6) includes a groove (63), which is opened on both sides inside the lower mold (3). A second cylinder (61) is fixedly connected inside the groove (63), and a pusher plate (62) is fixedly connected to the output end of the second cylinder (61). The pusher plate (62) is movably connected inside the groove (63).
3. The wastewater filter cartridge manufacturing equipment according to claim 1, characterized in that: The pushing component (7) includes a motor (71), which is located on one side of the base (1). The output end of the motor (71) is fixedly connected to a cam plate (72). The outer surface of the cam plate (72) is movably connected to a waist-shaped frame (73). Both sides of the waist-shaped frame (73) are fixedly connected to linkage rods (74). One side of one linkage rod (74) is fixedly connected to a fixing block (75). One side of the fixing block (75) is fixedly connected to one side of the lower mold (3).
4. The wastewater filter cartridge manufacturing equipment according to claim 3, characterized in that: Both sides of the fixing block (75) are threaded with fixing bolts (751), and the fixing bolts (751) pass through the fixing block (75) and are fixedly connected to the lower mold (3).
5. The wastewater filter cartridge manufacturing equipment according to claim 3, characterized in that: A bracket (8) is fixedly connected to one side of the linkage rod (74) on the base (1), and a guide sleeve (9) is fixedly connected to one side of the bracket (8). One side of the linkage rod (74) is slidably connected to the guide sleeve (9).
6. The wastewater filter cartridge manufacturing equipment according to claim 3, characterized in that: A base (10) is fixedly connected to one side of the base (1), the motor (71) is fixedly connected to one side of the base (10), and the cam plate (72) is rotatably connected to the other side of the base (10).
7. The wastewater filter cartridge manufacturing equipment according to claim 1, characterized in that: The top two sides of the upper mold (4) are fixedly connected with sliding rods (14), and the top two sides of the fixed frame (2) are fixedly connected with sliding sleeves (15). One side of the sliding rod (14) is slidably connected to the sliding sleeve (15).