A punching device for hinge processing
By introducing a drive motor, lead screw, timing belt, and clamping plate into the hinge processing equipment, precise adjustment of the sliding plate and limit fixation of the hinge are achieved, solving the problem of frequent mold changes, improving processing efficiency and equipment applicability, and ensuring punching quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN ZHENGZILIANG TECHNOLOGY CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-07-21
AI Technical Summary
In the hinge manufacturing process, existing technologies require frequent mold changes, resulting in low processing efficiency and high labor intensity, making it difficult to meet the punching requirements of hinges of different sizes.
The structure employs a drive motor, lead screw, synchronous belt, electric push cylinder, and clamping plate to achieve lateral and longitudinal adjustment of the sliding plate, simplifying the mold changing process. The hinge is limited and fixed by a stop plate and spring pressure rod, reducing stress deformation.
It improves mold change efficiency, reduces the labor intensity of operators, enhances the versatility of equipment, ensures punching quality, and reduces stress deformation of hinges.
Smart Images

Figure CN224525745U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of hinge processing technology, and more specifically, it relates to a punching device for hinge processing. Background Technology
[0002] Hinges are mechanical devices used to connect two solid objects and allow relative rotation between them. They are commonly used in doors and windows to facilitate opening and closing. During the manufacturing process of hinges, a punching device is required to punch holes in them.
[0003] When punching hinges of different sizes, workers often need to change the upper and lower dies simultaneously to perform the corresponding punching operation, which increases the time spent changing dies and reduces the processing efficiency of the punching operation. Therefore, in view of this, we have studied and improved the existing structure and its shortcomings to provide a punching equipment for hinge processing, in order to achieve a more practical purpose. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a punching device for hinge processing, which is achieved by the following specific technical means: A punching device for hinge processing includes a base with grooves on both sides of its interior. A sliding plate is slidably connected inside the grooves. A support frame is fixedly installed at the top of the base, and an electric push cylinder is fixedly installed at the top of the support frame. The output end of the electric push cylinder extends through to the bottom of the support frame and is mounted on a fixing plate. A punching head is installed at the bottom of the fixing plate. Guide grooves are provided on both sides of the sliding plate, and a clamp is slidably connected between the two sets of guide grooves. A lower die is connected inside the two sets of clamps. Electric push cylinders are fixedly installed on both sides of the sliding plate, and the output ends of the two sets of electric push cylinders extend through to the interior of the sliding plate and are fixedly connected to the clamps.
[0005] As a preferred embodiment of this utility model, each of the slide grooves is equipped with a lead screw, and each of the lead screws is equipped with a ball nut. A slider that can slide and connect with the slide groove is fixedly installed on the outside of the ball nut, and the slider is fixedly connected to one side of the sliding plate.
[0006] As a preferred embodiment of this utility model, one end of each of the two sets of lead screws passes through a sliding groove and a synchronous pulley is fixedly installed on the outside of the base. The two sets of synchronous pulleys are connected by a synchronous belt. A drive motor is fixedly connected to one side of the base, and the drive motor is connected to one of the sets of synchronous pulleys for transmission.
[0007] As a preferred embodiment of this utility model, an mounting plate is installed on the outer side of the fixing plate. Four sets of through holes are opened on the outer side of the mounting plate. Pressure rods are slidably connected inside the through holes. Abutment plates are fixedly installed at the bottom ends of the four sets of pressure rods. A guide hole is opened in the center of the abutment plate, and the punch head is slidably connected to the guide hole. A spring is fitted on the outer side of the pressure rod. The two ends of the spring are respectively abutted against the abutment plate and the mounting plate. Limiting rings are fixedly installed on the outer side of both sets of pressure rods, and the limiting rings are in contact with the top end of the mounting plate.
[0008] As a preferred embodiment of this utility model, slots are provided on both sides of the lower mold, and symmetrically arranged card plates are provided inside the sliding plate, with the card plates engaging inside the slots.
[0009] As a preferred technical solution of this utility model, both sides of the two sets of clamps are provided with through holes, and optical shafts are slidably connected inside the through holes, and the two ends of the optical shafts are respectively fixedly connected to the inner sidewall of the sliding plate.
[0010] As a preferred embodiment of this utility model, a through groove is provided on one side of the bottom end of the sliding plate, and a waste bin is connected inside the through groove. A handle is fixedly installed on one side of the waste bin.
[0011] Compared with the prior art, the present invention has the following beneficial effects: This invention, by incorporating a drive motor, lead screw, synchronous belt, electric push cylinder II, and clamping plate, facilitates lateral adjustment of the sliding plate and longitudinal adjustment of the clamping fixture according to usage needs. It eliminates the need for manual adjustment of the hinge position to be punched. Furthermore, it only requires changing the lower mold according to different hinge sizes, reducing the time and labor intensity for operators in changing molds, providing convenience for subsequent punching operations, and improving the equipment's versatility. The inclusion of a stop plate, spring, and pressure rod facilitates pressing and limiting the hinge during punching, effectively reducing stress deformation around the cut or the hinge as a whole caused by punching. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 1 .
[0013] Figure 2 This is a schematic diagram of the three-dimensional structure of this utility model. Figure 2 .
[0014] Figure 3 This is a partial structural diagram of the present invention. Figure 1 .
[0015] Figure 4 This is a partial structural diagram of the present invention. Figure 2 .
[0016] Figure 5 This is a partial structural diagram of the present invention. Figure 3 .
[0017] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Base; 2. Sliding plate; 3. Support frame; 4. Electric push cylinder one; 5. Fixing plate; 6. Punching head; 7. Fixture; 8. Lower mold; 9. Electric push cylinder two; 10. Lead screw; 11. Slider; 12. Synchronous belt; 13. Drive motor; 14. Mounting plate; 15. Pressure rod; 16. Support plate; 17. Spring; 18. Limiting ring; 19. Clamping plate; 20. Optical shaft; 21. Scrap bin; 22. Handle. Detailed Implementation
[0018] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0019] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] Example:
[0022] As attached Figure 1 To be continued Figure 5 As shown: This utility model provides a punching device for hinge processing, including a base 1. The base 1 has sliding grooves on both sides of its interior. A sliding plate 2 is slidably connected inside the sliding grooves. A support frame 3 is fixedly installed at the top of the base 1. An electric push cylinder 4 is fixedly installed at the top of the support frame 3. The output end of the electric push cylinder 4 extends through to the bottom of the support frame 3 and is mounted on a fixing plate 5. A punching head 6 is installed at the bottom of the fixing plate 5. Guide grooves are provided on both sides of the sliding plate 2. A clamp 7 is slidably connected between the two sets of guide grooves. A lower mold 8 is connected inside the two sets of clamps 7. Electric push cylinders 9 are fixedly installed on both sides of the sliding plate 2. The output ends of the two sets of electric push cylinders 9 extend through to the interior of the sliding plate 2 and are fixedly connected to the clamps 7.
[0023] Each of the slide grooves is equipped with a lead screw 10, and each lead screw 10 is equipped with a ball nut on its outer side. A slider 11 that can slide and connect with the slide groove is fixedly installed on the outer side of the ball nut. The slider 11 is fixedly connected to one side of the sliding plate 2, which facilitates the horizontal movement of the sliding plate 2 and provides convenience for subsequent punching operations.
[0024] One end of each of the two sets of lead screws 10 passes through a slide groove and a synchronous pulley is fixedly installed on the outside of the base 1. The two sets of synchronous pulleys are connected by a synchronous belt 12. A drive motor 13 is fixedly connected to one side of the base 1. The drive motor 13 is connected to one of the sets of synchronous pulleys for transmission, so as to provide power to the equipment and achieve precise movement.
[0025] The mounting plate 14 is installed on the outer side of the fixing plate 5. The outer side of the mounting plate 14 has four sets of through holes. The pressure rods 15 are slidably connected inside the through holes. The bottom ends of the four sets of pressure rods 15 are fixedly installed with abutment plates 16. The center of the abutment plate 16 has a guide hole, and the punching head 6 is slidably connected to the guide hole. The outer side of the pressure rods 15 is fitted with springs 17. The two ends of the springs 17 are respectively abutted against the abutment plates 16 and the mounting plate 14. Limiting rings 18 are fixedly installed on the outer side of both sets of pressure rods 15. The limiting rings 18 are in contact with the top end of the mounting plate 14. This allows the abutment plates 16 to stably press the workpiece during punching, thereby ensuring the punching quality.
[0026] The lower mold 8 has slots on both sides, and the sliding plate 2 has symmetrically arranged locking plates 19 inside, which engage with the slots to fix the lower mold 8 and improve the stability of the lower mold 8.
[0027] Both sides of the two sets of clamps 7 are provided with through holes, and optical shafts 20 are slidably connected inside the through holes. The two ends of the optical shafts 20 are respectively fixedly connected to the inner sidewall of the sliding plate 2, which facilitates the movement of the clamps 7 and prevents them from deviating during movement, thereby affecting subsequent use.
[0028] The sliding plate 2 has a through groove on one side of its bottom end, and a waste bin 21 is connected inside the through groove. A handle 22 is fixedly installed on one side of the waste bin 21 to facilitate the centralized collection of waste after punching, thereby improving the ease of use of the device.
[0029] The working principle of this embodiment: When using the punching equipment, firstly, the electric pusher cylinder 29 is activated. The electric pusher cylinder 29 pushes the clamp 7 to move towards the center and clamps and fixes the lower mold 8. Then, the hinge is placed inside the lower mold 8. Next, the drive motor 13 is activated, which drives the synchronous belt 12 and the synchronous pulley connected to the synchronous belt 12 to rotate, thereby causing the lead screw 10 fixedly connected to the synchronous pulley to rotate, which in turn drives the sliding plate 2 to move horizontally. At the same time, the electric pusher cylinder 14 is activated, which drives the fixed plate 5 at its bottom end to move down, so that the punching head 6 punches the hinge. When the hinge is punched, the lower mold 8 can be pressed and limited by the cooperation of the spring 17 and the abutment plate 16, reducing the stress deformation around the cut or the hinge as a whole caused by punching. The waste material after punching will fall into the waste bin 21 for centralized collection, which is convenient to operate.
[0030] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A punching device for hinge processing, comprising a base (1), wherein grooves are provided on both sides of the interior of the base (1), and a sliding plate (2) is slidably connected inside the grooves, characterized in that: A support frame (3) is fixedly installed on the top of the base (1). An electric push cylinder (4) is fixedly installed on the top of the support frame (3). The output end of the electric push cylinder (4) extends through to the bottom of the support frame (3) and is fitted with a fixing plate (5). A punch head (6) is installed at the bottom of the fixing plate (5). Guide grooves are provided on both sides of the sliding plate (2). A clamp (7) is slidably connected between the two sets of guide grooves. A lower mold (8) is connected inside the two sets of clamps (7). An electric push cylinder (9) is fixedly installed on both sides of the sliding plate (2). The output ends of the two sets of electric push cylinders (9) extend through to the inside of the sliding plate (2) and are fixedly connected to the clamps (7).
2. The punching equipment for hinge processing as described in claim 1, characterized in that: Each of the slide grooves is equipped with a lead screw (10), and each lead screw (10) is equipped with a ball nut on its outer side. A slider (11) that can slide and connect with the slide groove is fixedly installed on the outer side of the ball nut, and the slider (11) is fixedly connected to one side of the sliding plate (2).
3. The punching equipment for hinge processing as described in claim 2, characterized in that: One end of each of the two sets of lead screws (10) passes through the slide groove and a synchronous pulley is fixedly installed on the outside of the base (1). The two sets of synchronous pulleys are connected by a synchronous belt (12). A drive motor (13) is fixedly connected to one side of the base (1), and the drive motor (13) is connected to one of the sets of synchronous pulleys.
4. The punching equipment for hinge processing as described in claim 1, characterized in that: An mounting plate (14) is installed on the outside of the fixing plate (5). Four sets of through holes are opened on the outside of the mounting plate (14). A pressure rod (15) is slidably connected inside the through holes. A stop plate (16) is fixedly installed at the bottom of the four sets of pressure rods (15). A guide hole is opened in the center of the stop plate (16), and the punch head (6) is slidably connected to the guide hole. A spring (17) is fitted on the outside of the pressure rod (15). The two ends of the spring (17) are respectively abutted against the stop plate (16) and the mounting plate (14). A limit ring (18) is fixedly installed on the outside of both sets of pressure rods (15), and the limit ring (18) is in contact with the top of the mounting plate (14).
5. The punching equipment for hinge processing as described in claim 1, characterized in that: The lower mold (8) has slots on both sides, and the sliding plate (2) has symmetrically arranged card plates (19) inside, and the card plates (19) are engaged inside the slots.
6. The punching equipment for hinge processing as described in claim 1, characterized in that: Both sides of the two sets of clamps (7) are provided with through holes, and optical shafts (20) are slidably connected inside the through holes. The two ends of the optical shafts (20) are respectively fixedly connected to the inner sidewall of the sliding plate (2).
7. The punching equipment for hinge processing as described in claim 1, characterized in that: A through groove is provided on one side of the bottom end of the sliding plate (2), and a waste bin (21) is connected inside the through groove. A handle (22) is fixedly installed on one side of the waste bin (21).