Copper bar cutting and punching integrated machine

By designing a guide limit and a pull-out receiving mechanism, the problems of inaccurate limit and inconvenient waste disposal in copper busbar processing are solved, realizing precise processing of copper busbars and waste management.

CN224525765UActive Publication Date: 2026-07-21SUZHOU WANRONG AUTO PARTS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU WANRONG AUTO PARTS TECH CO LTD
Filing Date
2025-07-01
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Traditional copper busbar processing equipment lacks a limiting and fixing mechanism, which makes the material prone to displacement or inaccurate positioning, affecting the processing quality.

Method used

The design includes a guide and limit mechanism and a pull-out material receiving mechanism. The guide and limit mechanism achieves precise limit adjustment through an electric telescopic rod and a transmission disc, while the pull-out material receiving mechanism is used to collect waste materials and prevent the work area from becoming cluttered.

Benefits of technology

It enables precise feeding and processing of copper busbars, ensuring processing quality, and facilitates waste collection and cleaning, avoiding a messy work area.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper bar cutting and punching integrated machine relates to copper bar processing technical field, the direction limiting mechanism includes fixedly connected on the support base top base and two support strips, the inner wall fixed connection of base has motorized telescopic handle, and the opposite side between two support strips is fixedly connected with the limiting rod, the output fixed connection of motorized telescopic handle has the transmission disc, two transmission bevel holes are passed through and are established on the transmission disc, the surface sliding connection of limiting rod has two U type slide strips, and the bottom fixed connection of two U type slide strips has the connecting shaft, and this application can be according to the width of copper bar and carry out the appropriate limiting adjustment of adaptation, realizes accurate direction, lets copper bar not to deviate, accurately send into the next process, so that it can be more accurately processed, guarantees the quality of copper bar.
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Description

Technical Field

[0001] This utility model relates to the field of copper busbar processing technology, specifically a copper busbar cutting and punching integrated machine. Background Technology

[0002] Copper busbars, also known as copper busbars or copper busbars, are long conductors made of copper with a rectangular or chamfered (rounded) rectangular cross-section (rounded corners are now generally used to prevent point discharge). They serve to transmit current and connect electrical equipment in circuits. Copper busbars are widely used in electrical equipment, especially in complete power distribution systems. They are generally made by cutting, punching, and bending a single piece of sheet metal. However, traditional processing equipment using conveyor belts often lacks limiting and fixing mechanisms for transporting materials, making it impossible to limit the movement of the sheet metal. This leads to material misalignment or inaccurate placement when manually placing materials on the conveyor, resulting in inconsistent material quality. Utility Model Content

[0003] The purpose of this utility model is to provide an integrated machine for cutting and punching copper busbars, thereby solving the technical problems mentioned in the background section.

[0004] The objective of this utility model can be achieved through the following technical solutions:

[0005] The integrated copper busbar cutting and punching machine includes a support base, a transport device, a copper busbar cutting device body, and a copper busbar punching device body. The top of the support base is provided with a guide and limiting mechanism.

[0006] The guide limiting mechanism includes a base fixedly connected to the top of the support base and two support bars. An electric telescopic rod is fixedly connected to the inner wall of the base. A limiting rod is fixedly connected between the opposite sides of the two support bars. A transmission disc is fixedly connected to the output end of the electric telescopic rod. Two transmission oblique holes are formed through the transmission disc. Two U-shaped sliding strips are slidably connected to the surface of the limiting rod. A connecting shaft is fixedly connected to the bottom of each of the two U-shaped sliding strips. A limiting plate is fixedly connected to the opposite side of each of the two U-shaped sliding strips. The two connecting shafts are adapted to the adjacent transmission oblique holes.

[0007] As a further embodiment of this utility model: the main bodies of the transport device and the copper busbar cutting device are both fixedly connected to the top of the support base.

[0008] As a further embodiment of this utility model: four support legs are fixedly connected to the top of the support base, and a punching platform is fixedly connected between the top ends of the four support legs. The copper busbar punching device body is fixedly connected to the top of the punching platform. An opening is provided through the top of the punching platform, and a pull-out receiving mechanism is provided on the punching platform.

[0009] As a further embodiment of this utility model: the pull-out receiving mechanism includes two limiting blocks fixedly connected to the inner wall of the punching table and a receiving groove slidably connected to the inner wall of the punching table. The bottom of the receiving groove has two sliding groove holes, and the front of the receiving groove is fixedly connected to a handle. The two limiting blocks are slidably connected to the adjacent sliding groove holes respectively.

[0010] As a further embodiment of this utility model: a support column is fixedly connected to the bottom of the support base, and a support base plate is fixedly connected to the bottom of the support column.

[0011] As a further embodiment of this utility model: four support columns are provided and are distributed in a rectangular array at the bottom edge of the support base. Beneficial effects

[0012] This utility model provides an integrated machine for cutting and punching copper busbars. Compared with the prior art, it has the following advantages:

[0013] (1) By setting a guide limiting mechanism, this application can make a matching limit adjustment according to the width of the copper busbar, so as to achieve precise guidance, so that the copper busbar will not deviate and is accurately fed into the next process, so that it can be processed more accurately and the quality of the copper busbar is guaranteed.

[0014] (2) By setting up a pull-out receiving mechanism, the waste material after punching can be collected. When not punching, the waste material can be taken out and then uniformly processed to prevent the work area from being messy and disorderly, which would affect the processing. Attached Figure Description

[0015] Figure 1 This is a main body diagram of the present utility model;

[0016] Figure 2 This is a perspective view of a partial structure of the present invention;

[0017] Figure 3 This is a perspective view of the guide and limiting mechanism of this utility model;

[0018] Figure 4 This is a partial structural disassembly diagram of the guide and limiting mechanism of this utility model;

[0019] Figure 5 This is a first-person view of the disassembled pull-out receiving mechanism of this utility model;

[0020] Figure 6 This is a second-view perspective view of the disassembled pull-out receiving mechanism of this utility model.

[0021] In the diagram: 1. Support base; 2. Transport device; 3. Copper busbar cutting device body; 4. Copper busbar punching device body; 5. Guide and limiting mechanism; 51. Machine base; 52. Support bar; 53. Electric telescopic rod; 54. Limiting rod; 55. Transmission disc; 56. Transmission oblique hole; 57. U-shaped sliding strip; 58. Connecting shaft; 59. Limiting plate; 6. Support foot; 7. Punching table; 8. Opening; 9. Pull-out receiving mechanism; 91. Limiting block; 92. Receiving groove; 93. Sliding groove hole; 94. Handle; 10. Support column; 11. Support base plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-6 As shown, this utility model is an integrated copper busbar cutting and punching machine, including a support base 1, a transport device 2, a copper busbar cutting device body 3, and a copper busbar punching device body 4. A guide limiting mechanism 5 is provided on the top of the support base 1. The guide limiting mechanism 5 includes a base 51 fixedly connected to the top of the support base 1 and two support bars 52. An electric telescopic rod 53 is fixedly connected to the inner wall of the base 51. The electric telescopic rod 53 can precisely control the extension and retraction accuracy of the output shaft. By precisely controlling the extension and retraction accuracy, the accuracy of the guide limiting adjustment is ensured. The electric telescopic rod 53 is electrically connected to an external power source and is controlled by an external program. A limiting rod 54 is fixedly connected between the opposite sides of the two support bars 52. A transmission disc 55 is fixedly connected to the output end of the electric telescopic rod 53. Two transmission oblique holes 56 are opened through the transmission disc 55. Two U-shaped sliding strips 57 are slidably connected to the surface of the limiting rod 54. A connecting shaft 58 is fixedly connected to the bottom of each of the two U-shaped sliding strips 57. A limiting plate 59 is fixedly connected to the opposite side of each of the two U-shaped sliding strips 57. The two connecting shafts 58 are adapted to the adjacent transmission oblique holes 56. By setting the guide limiting mechanism 5, the limiting adjustment can be adapted to the width of the copper busbar to achieve precise guidance, so that the copper busbar will not deviate and is accurately fed into the next process, so that it can be processed more accurately and the quality of the copper busbar can be guaranteed.

[0024] Both the transport device 2 and the copper busbar cutting device body 3 are fixedly connected to the top of the support base 1. The transport device 2 is the device used to transport the copper busbar in the copper busbar cutting and punching integrated machine. Driven by a motor, it can realize the efficient, accurate and safe transport of the copper busbar. It is the key link for the copper busbar cutting and punching integrated machine to achieve fully automated production. The copper busbar cutting device body 3 is responsible for accurately cutting the long copper busbar to the preset length through precise adjustment. Both the transport device 2 and the copper busbar cutting device body 3 are existing technologies, and will not be described in detail in this article. They are both electrically connected to an external power source and controlled by an external program.

[0025] Four support legs 6 are fixedly connected to the top of the support base 1. A punching table 7 is fixedly connected between the tops of the four support legs 6. The copper busbar punching device body 4 is fixedly connected to the top of the punching table 7. The copper busbar punching device body 4 is the core unit in the copper busbar cutting and punching integrated machine responsible for performing punching processing on the cut copper busbar. It is driven by a hydraulic cylinder to provide strong punching pressure to punch the copper busbar. The copper busbar punching device body 4 is existing technology and will not be described in detail here. It is electrically connected to an external power source and controlled by an external program. An opening 8 is provided through the top of the punching table 7. A pull-out receiving mechanism 9 is provided on the punching table 7. By setting the pull-out receiving mechanism 9, the waste material after punching can be collected. When not punching, the waste material can be taken out and then uniformly processed to prevent the working area from being messy and disorderly, which would affect the processing.

[0026] The material receiving mechanism 9 includes two limiting blocks 91 fixedly connected to the inner wall of the punching table 7 and a receiving groove 92 slidably connected to the inner wall of the punching table 7. The bottom of the receiving groove 92 has two sliding holes 93. A handle 94 is fixedly connected to the front of the receiving groove 92. The two limiting blocks 91 are slidably connected to the adjacent sliding holes 93 respectively.

[0027] A support column 10 is fixedly connected to the bottom of the support base 1, and a support base plate 11 is fixedly connected to the bottom of the support column 10.

[0028] There are four support columns 10, which are arranged in a rectangular array at the bottom edge of the support base 1. The design of multiple support columns 10 ensures the stability of the entire device.

[0029] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0030] The working principle of this utility model is as follows: First, the electric telescopic rod 53 is activated, causing the transmission disc 55 at the output end to move. When the transmission disc 55 moves, it squeezes and drives the two connecting shafts 58 through the two transmission inclined holes 56. The two connecting shafts 58 then drive the two U-shaped sliding strips 57 to slide on the surface of the limiting rod 54 towards opposite sides. This causes the two U-shaped sliding strips 57 to drive the two limiting plates 59 to move closer together to limit the copper busbar being transported. Then, the transport device 2 is activated to place the copper busbar on it for transport, while being simultaneously moved by the two... Limit plate 59 limits the precise transport to the copper busbar cutting device body 3. The copper busbar cutting device body 3 is started to cut the material. Then the cut material is taken to the copper busbar punching device body 4 and the copper busbar punching device body 4 is started to punch the material. The punched waste material falls into the receiving groove 92 from the opening 8. When not working, hold the handle 94 and pull the receiving groove 92 outward. The two sliding holes 93 slide on the two 91 to pull the receiving groove 92 out. Then the waste material on the inner wall of the receiving groove 92 is taken out for cleaning.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A copper busbar cutting and punching integrated machine, comprising a support base (1), a transport device (2), a copper busbar cutting device body (3), and a copper busbar punching device body (4), characterized in that: The top of the support base (1) is provided with a guide limiting mechanism (5); The guide limiting mechanism (5) includes a base (51) and two support bars (52) fixedly connected to the top of the support base (1). An electric telescopic rod (53) is fixedly connected to the inner wall of the base (51). A limiting rod (54) is fixedly connected between the opposite sides of the two support bars (52). A transmission disc (55) is fixedly connected to the output end of the electric telescopic rod (53). Two transmission oblique holes (56) are opened through the transmission disc (55). Two U-shaped sliding strips (57) are slidably connected to the surface of the limiting rod (54). A connecting shaft (58) is fixedly connected to the bottom of each of the two U-shaped sliding strips (57). A limiting plate (59) is fixedly connected to the opposite side of each of the two U-shaped sliding strips (57). The two connecting shafts (58) are adapted to the adjacent transmission oblique holes (56).

2. The copper busbar cutting and punching integrated machine according to claim 1, characterized in that: The transport device (2) and the copper busbar cutting device body (3) are both fixedly connected to the top of the support base (1).

3. The copper busbar cutting and punching integrated machine according to claim 1, characterized in that: The top of the support base (1) is fixedly connected to four support legs (6), and a punching platform (7) is fixedly connected between the top ends of the four support legs (6). The copper busbar punching device body (4) is fixedly connected to the top of the punching platform (7). An opening (8) is provided through the top of the punching platform (7), and a pull-out receiving mechanism (9) is provided on the punching platform (7).

4. The copper busbar cutting and punching integrated machine according to claim 3, characterized in that: The pull-out receiving mechanism (9) includes two limiting blocks (91) fixedly connected to the inner wall of the punching table (7) and a receiving groove (92) slidably connected to the inner wall of the punching table (7). The bottom of the receiving groove (92) has two sliding holes (93). A handle (94) is fixedly connected to the front of the receiving groove (92). The two limiting blocks (91) are slidably connected to the adjacent sliding holes (93).

5. The copper busbar cutting and punching integrated machine according to claim 1, characterized in that: The bottom of the support base (1) is fixedly connected to a support column (10), and the bottom of the support column (10) is fixedly connected to a support base plate (11).

6. The copper busbar cutting and punching integrated machine according to claim 5, characterized in that: The support columns (10) are provided in four and are arranged in a rectangular array at the bottom edge of the support base (1).