A data line fixed-length cutting device
By designing a data cable fixed-length cutting device, automated cutting was achieved, solving the problems of low efficiency and poor accuracy of traditional manual or semi-automatic cutting, improving production efficiency and product quality, and making it suitable for a variety of electronic devices.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI HUIZHITAI ELECTRONICS CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-07-21
AI Technical Summary
Traditional data cable cutting processes rely on manual or semi-automated processes, resulting in low efficiency, poor precision, and high costs, making it difficult to meet the high efficiency and high quality requirements of large-scale production.
Design a data cable fixed-length cutting device, which uses an electric push rod and controller to control the cutting blade, and combines a rotary push roller and a stop block structure to achieve automated cutting. The device's durability and safety are improved by using an aluminum alloy rotary push roller and a placement plate.
It significantly improves cutting efficiency and precision, reduces manual intervention and costs, and ensures product quality consistency and safety. It is suitable for smartphones, computers, tablets, digital cameras, audio equipment, storage devices, and smart home products.
Smart Images

Figure CN224525872U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of data cable cutting, and in particular to a data cable fixed-length cutting device. Background Technology
[0002] Data cables are cables used to transmit data or power between electronic devices. With the development of technology, data cables have become an indispensable part of modern life. Data cables play a vital role in the daily use of modern electronic devices and are widely used in many fields such as smartphones, computers, tablets, digital cameras, audio equipment, storage devices, game consoles, and smart home products.
[0003] With the rapid popularization of electronic devices and their ever-accelerating pace of upgrades, the demand for data cables, a key component for data transmission and charging between devices, is rising sharply. Despite the strong demand, in traditional production models, the cutting process of data cables is mostly done manually or by semi-automated machinery. This method is not only inefficient but also makes it difficult to guarantee the accuracy of the cutting length and is accompanied by high labor costs. Especially in large-scale production scenarios, the limitations of the above methods are more obvious compared to fully automated production lines, significantly dragging down overall production efficiency and potentially leading to inconsistent product quality, thereby restricting the production capacity of enterprises.
[0004] Therefore, it is necessary to design a data cable fixed-length cutting device to solve the above-mentioned technical problems. Utility Model Content
[0005] In order to overcome the shortcomings of traditional production, which relies on manual or semi-automatic cutting, resulting in low efficiency, poor accuracy and high cost, these problems are more significant than those of fully automated production lines in large-scale production, seriously affecting efficiency and quality and limiting production capacity. This utility model provides a data cable fixed-length cutting device.
[0006] A data cable length-cutting device includes a worktable, a support frame, a data cable reel, an electric push rod, a connecting plate, a first fixing plate, a cutting blade, a placement plate, a fixing rod, a screw, and a first stop. The support frame is fixedly connected to the rear top of the worktable, and the data cable reel is placed on the support frame. An electric push rod is fixedly connected to each end of the front top of the worktable. A first fixing plate is fixedly connected to each end of the front top of the worktable, and the two first fixing plates are respectively located on the sides of the two electric push rods that are close to each other. A connecting plate is slidably connected between the tops of the two first fixing plates. The two ends of the connecting plate extend out of the first fixing plates and are connected to the telescopic rods of the corresponding electric push rods. A cutting blade is fixedly connected to the middle of the bottom of the connecting plate. A placement plate is fixedly connected to the front top of the worktable. A fixing rod is fixedly connected to the front right side of the top of the placement plate. A screw is rotatably connected inside the fixing rod. A first stop is threadedly connected to the screw, and the first stop is slidably connected to the fixing rod.
[0007] In a preferred embodiment of the present invention, a circular groove is provided on the top of the placement plate, the front left part of the placement plate is inclined, and the placement plate is located below the cutting blade.
[0008] In a preferred embodiment of the present invention, a second stop and a spring are further included. The second stop is slidably connected to the front side of the placement plate. The second stop is located on the left side of the annular groove. Springs are connected to both sides of the bottom of the second stop, and the other end of the spring is connected to the inside of the placement plate.
[0009] In a preferred embodiment of this utility model, it further includes a motor, a first gear, a second gear, a second fixed plate, a first rotating shaft, a second rotating shaft, and a rotary push roller. The motor is fixedly connected to the middle of the top of the worktable, and the first gear is connected to the output shaft of the motor. The second fixed plates are fixedly connected to both sides of the middle of the top of the worktable. The second fixed plates are located to the right of the motor. The first rotating shaft and the second rotating shaft located above the first rotating shaft are rotatably connected between the two second fixed plates. The left end of the first rotating shaft passes through the second fixed plate and is fixedly connected to the first gear. The left end of the second rotating shaft passes through the second fixed plate and is fixedly connected to the second gear. The first gear and the second gear mesh. Rotary push rollers are fixedly connected to the middle of the first rotating shaft and the second rotating shaft. The motor is electrically connected to the controller.
[0010] In a preferred embodiment of this utility model, both the rotary roller and the placement plate are made of aluminum alloy.
[0011] In a preferred embodiment of the present invention, a controller is also included. The controller is fixedly connected to the left front end of the top of the worktable, and the controller is electrically connected to the electric push rod.
[0012] In a preferred embodiment of the present invention, a wiring box is also included. The wiring box is placed on the top left side of the workbench and is located in front of the left side of the placement plate.
[0013] In a preferred embodiment of the present invention, a protective cover and an alarm are also included. The protective cover is fixedly connected between the tops of the two first fixing plates, and the alarm is installed on the top of the left first fixing plate.
[0014] Compared with the prior art, the present invention has the following advantages: 1. The present invention uses a controller to control an electric push rod to cut the data cable. Compared with the traditional manual or semi-automatic cutting method, it significantly improves work efficiency, reduces the time and cost of manual intervention, and uses the rotating screw to adjust the position of the first stop, thereby accurately setting the required data cable length, ensuring the consistency and accuracy of each cut, improving product quality, and meeting high production standards.
[0015] 2. This utility model uses a motor to drive the first gear to rotate, which in turn drives the second rotating shaft and the first rotating shaft fixedly connected to the first gear to rotate. The rotating push roller rotates with the rotation, and the data cable is pushed into the placement slot of the placement plate by friction. This automated process reduces reliance on manual labor and lowers costs. Staff only need to perform preliminary setup and monitor the equipment's operating status, saving time and effort.
[0016] 3. When the cutting blade moves downward to cut the data cable, the second stop moves downward, which compresses the spring. After the data cable is cut, it is no longer blocked by the second stop, ensuring that the cut data cable segment can smoothly enter the cable box without the need for additional operations to remove any obstructions. This design simplifies the subsequent processing and improves the overall work efficiency.
[0017] 4. This utility model protects operators from injury by equipping them with a protective cover and an alarm that promptly warns operators of any equipment malfunctions or abnormal situations, thus greatly improving operational safety.
[0018] 5. By using aluminum alloy rotary rollers and placement plates, this utility model not only reduces the weight of the device but also enhances its durability, which helps to maintain long-term stable operation and thus improves the quality of the final product. In addition, the front left side of the placement plate is tilted, which makes it easy for the cut data cables to slide smoothly into the cable box. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model.
[0020] Figure 2 This is a partial cover structure diagram of the components of this utility model, including the electric push rod, connecting plate, and first fixing plate.
[0021] Figure 3 This is a partial cross-sectional view of the components of this utility model, including the placement plate, fixing rod, and screw.
[0022] Figure 4 This is a planar structural diagram of the motor, first gear, and second gear of this utility model. The meanings of the reference numerals in the diagram are as follows: 1-Workbench, 2-Support frame, 3-Data cable reel, 4-Electric push rod, 5-Connecting plate, 6-First fixing plate, 7-Cutter, 8-Placement plate, 9-Fixing rod, 10-Screw, 11-First stop, 12-Second stop, 13-Spring, 14-Motor, 15-First gear, 16-Second gear, 17-Second fixing plate, 18-First rotating shaft, 19-Second rotating shaft, 20-Rotating roller, 21-Controller, 22-Wire box, 23-Protective cover, 24-Alarm. Detailed Implementation
[0023] References to embodiments herein mean that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0024] Example: A data cable fixed-length cutting device, such as... Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the device includes a workbench 1, a support frame 2, a data cable reel 3, an electric push rod 4, a connecting plate 5, a first fixing plate 6, a cutting blade 7, a placement plate 8, a fixing rod 9, a screw 10, a first stop block 11, a second stop block 12, a spring 13, a motor 14, a first gear 15, a second gear 16, a second fixing plate 17, a first rotating shaft 18, a second rotating shaft 19, a rotary push roller 20, a controller 21, a cable box 22, a protective cover 23, and an alarm 24. The support frame 2 is screwed onto the rear top of the workbench 1, and the data cable reel 3 is placed on the support frame 2. An electric push rod 4 is screwed onto each of the left and right ends of the front top of the workbench 1. The first and second stops 4 are welded together. A fixed plate 6 is provided, and two first fixed plates 6 are respectively located on the side of the two electric push rods 4 that are close to each other. A connecting plate 5 is slidably connected between the tops of the two first fixed plates 6. The two ends of the connecting plate 5 pass through the first fixed plates 6 and are connected to the telescopic rods of the corresponding electric push rods 4. A cutting blade 7 is installed in the middle of the bottom of the connecting plate 5 by screws. A placement plate 8 is connected to the front top of the worktable 1 by welding. The top of the placement plate 8 has an annular groove. The front left part of the placement plate 8 is inclined. The placement plate 8 is located below the cutting blade 7. A fixed rod 9 is connected to the front right top of the placement plate 8 by welding. A screw 10 is rotatably connected inside the fixed rod 9. A first stop 11 is threaded on the screw 10. The first stop 11 is connected to the fixed rod 9. A sliding connection is made, with a second stop 12 slidably connected to the front side of the placement plate 8. The second stop 12 is located on the left side of the annular groove. Springs 13 are connected to both the front and rear sides of the bottom of the second stop 12, and the other end of the springs 13 is connected to the inside of the placement plate 8. A motor 14 is installed in the middle of the top of the worktable 1 by screws. A first gear 15 is connected to the output shaft of the motor 14. Second fixing plates 17 are welded to the left and right sides of the top center of the worktable 1. The second fixing plates 17 are located to the right of the motor 14. A first rotating shaft 18 and a second rotating shaft 19 located above the first rotating shaft 18 are rotatably connected below the two second fixing plates 17, respectively. The left end of the first rotating shaft 18 passes through the second fixing plate 17 and is connected to the first gear by welding. The left end of the wheel 15 and the second shaft 19 passes through the second fixed plate 17 and is connected to the second gear 16 by welding. The first gear 15 meshes with the second gear 16. The middle of the first shaft 18 and the second shaft 19 are connected to the rotary push roller 20 by welding. The rotary push roller 20 and the placement plate 8 are both made of aluminum alloy. The motor 14 is electrically connected to the controller 21. The controller 21 is installed on the left side of the top front of the workbench 1 by screws. The controller 21 is electrically connected to the electric push rod 4. The wiring box 22 is placed on the left side of the top of the workbench 1. The wiring box 22 is located in front of the left side of the placement plate 8. The protective cover 23 is installed between the tops of the two first fixed plates 6 by screws. The alarm 24 is installed on the top of the left first fixed plate 6.
[0025] When the device is needed, the operator first winds the data cable onto the data cable reel 3 on the support frame 2, ensuring that one end of the data cable passes between the two rotary push rollers 20. Then, one end of the data cable is placed in the annular groove of the placement plate 8. Next, the operator rotates the screw 10 inside the fixing rod 9 to adjust the position of the first stop 11 to determine the required data cable length. Then, the operator starts the motor 14 and the electric push rod 4 via the controller 21. The motor 14 drives the first gear 15 to rotate. Because the first gear 15 and the second gear... 16 engages, driving the second rotating shaft 19 to rotate. Simultaneously, the first rotating shaft 18, fixedly connected to the first gear 15, also rotates. At this time, the rotary push roller 20 also rotates, pushing the data cable forward into the annular groove of the placement plate 8 through friction. The data cable is guided by the annular groove of the placement plate 8, ensuring its stable forward movement in a straight line. When the data cable is limited by the first stop 11, the controller 21 receives a signal and triggers the electric push rod 4. The telescopic rod of the electric push rod 4 drives the connecting plate 5 and the cutting blade 7 to move downward to cut the data cable. When the cutting blade 7 contacts the second stop 12, it causes the second stop 12 to move downwards, compressing the spring 13. The cut data cable is then no longer obstructed by the second stop 12 and falls into the cable tray 22. Because the front left side of the placement plate 8 is tilted, the cut data cable slides smoothly into the cable tray 22. After cutting, the electric push rod 4 resets, causing the cutting blade 7 to return to its initial position. The second stop 12 then causes the spring 13 to reset upwards, awaiting the next cycle. Furthermore, because the rotary push roller 20 and the placement plate 8 are made of aluminum alloy... The material not only reduces the weight of the device but also enhances its durability, helping to maintain long-term stable operation and thus improving the quality of the final product. Throughout the cutting process, the protective cover 23 covers the cutting blade 7, effectively preventing operators from contacting moving parts and ensuring safety. The alarm 24 can issue a warning when the equipment malfunctions or encounters abnormal conditions, reminding the operator to take appropriate measures. After cutting is completed, the staff can turn off the electric push rod 4 and the motor 14 through the controller 21 to stop the entire cutting process. If cutting is required again, the above steps can be followed.
[0026] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of the present invention and should not be construed as limiting the scope of protection of the present invention in any way. Based on this explanation, those skilled in the art can conceive of other specific embodiments of the present invention without creative effort, and these embodiments will all fall within the scope of protection of the present invention.
Claims
1. A data cable fixed-length cutting device, characterized in that, The device includes a workbench (1), a support frame (2), a data cable reel (3), an electric push rod (4), a connecting plate (5), a first fixing plate (6), a cutting blade (7), a placement plate (8), a fixing rod (9), a screw (10), and a first stop block (11). The support frame (2) is fixedly connected to the rear top of the workbench (1), and the data cable reel (3) is placed on the support frame (2). An electric push rod (4) is fixedly connected to each end of the front top of the workbench (1), and a first fixing plate (6) is fixedly connected to each end of the front top of the workbench (1). The two first fixing plates (6) are located at the two electric push rods respectively. (4) On the side that is close to each other, a connecting plate (5) is slidably connected between the tops of the two first fixed plates (6). The two ends of the connecting plate (5) pass through the first fixed plate (6) respectively and are connected to the telescopic rod of the corresponding electric push rod (4). A cutting blade (7) is fixedly connected to the bottom middle of the connecting plate (5). A placement plate (8) is fixedly connected to the front top of the workbench (1). A fixing rod (9) is fixedly connected to the front right top of the placement plate (8). A screw (10) is rotatably connected inside the fixing rod (9). A first stop (11) is threadedly connected to the screw (10). The first stop (11) is slidably connected to the fixing rod (9).
2. A data cable fixed-length cutting device according to claim 1, characterized in that, The top of the placement plate (8) has a circular groove, the front left part of the placement plate (8) is inclined, and the placement plate (8) is located below the cutting blade (7).
3. A data cable fixed-length cutting device according to claim 2, characterized in that, It also includes a second stop (12) and a spring (13). The second stop (12) is slidably connected to the front side of the placement plate (8). The second stop (12) is located on the left side of the annular groove. The bottom sides of the second stop (12) are connected to springs (13). The other end of the springs (13) is connected to the inside of the placement plate (8).
4. A data cable fixed-length cutting device according to claim 3, characterized in that, It also includes a motor (14), a first gear (15), a second gear (16), a second fixed plate (17), a first rotating shaft (18), a second rotating shaft (19), and a rotary push roller (20). The motor (14) is fixedly connected to the top center of the worktable (1). The first gear (15) is connected to the output shaft of the motor (14). The second fixed plates (17) are fixedly connected to both sides of the top center of the worktable (1). The second fixed plates (17) are located to the right of the motor (14). The two second fixed plates (17) are rotatably connected below each other. There is a first rotating shaft (18) and a second rotating shaft (19) located above the first rotating shaft (18). The left end of the first rotating shaft (18) passes through the second fixed plate (17) and is fixedly connected to the first gear (15). The left end of the second rotating shaft (19) passes through the second fixed plate (17) and is fixedly connected to the second gear (16). The first gear (15) meshes with the second gear (16). Rotary push rollers (20) are fixedly connected to the middle of both the first rotating shaft (18) and the second rotating shaft (19). The motor (14) is electrically connected to the controller (21).
5. A data cable fixed-length cutting device according to claim 4, characterized in that, Both the rotary pusher (20) and the placement plate (8) are made of aluminum alloy.
6. A data cable fixed-length cutting device according to claim 5, characterized in that, It also includes a controller (21), which is fixedly connected to the left side of the front top of the workbench (1). The controller (21) is electrically connected to the electric push rod (4).
7. A data cable fixed-length cutting device according to claim 6, characterized in that, It also includes a wiring box (22), which is placed on the top left side of the workbench (1) and is located in front of the left side of the placement plate (8).
8. A data cable fixed-length cutting device according to claim 7, characterized in that, It also includes a protective cover (23) and an alarm (24). The protective cover (23) is fixedly connected between the tops of the two first fixing plates (6), and the alarm (24) is installed on the top of the left first fixing plate (6).