Anti-crater casting equipment for preparing red copper strip

Abstract

The utility model relates to copper strip preparation technical field, concretely is a kind of anticrevice casting equipment for red copper strip preparation, it mainly includes support plate, the top middle part of support plate is fixedly connected with casting blank guide slot, and casting blank guide slot side is connected with flow reversing box, the top of flow reversing box is fixedly connected with filler hopper, the outside of convex strip is connected in the outside of flow reversing box, the outside of convex strip is provided with gear disc, the top of filler hopper is connected with the frame, the inside of frame is fixedly connected with filter screen.The anticrevice casting equipment for red copper strip preparation of the application is filled to copper liquid, the filter screen made of high-temperature-resistant copper alloy is used to pretreat copper liquid, for dispersing big bubbles in copper liquid, beneficial to float, then cooperate gear disc and impact convex strip, make flow reversing box vibrate, further discharge bubble, to this setting reduces the deformation generated after copper liquid cooling, ensure product quality, improve processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of copper strip preparation technology, specifically to a shrinkage-prevention casting device for preparing copper strip. Background Technology

[0002] The casting equipment for preparing copper strips forms the strips through continuous horizontal casting, allowing them to directly enter the subsequent rolling process, reducing intermediate steps. It is often combined with continuous rolling technology, using high-processing rolling to fully break up the as-cast structure, and annealing to eliminate internal stress, ultimately obtaining a product with moderate hardness.

[0003] In existing copper strip casting equipment, the casting machine is placed horizontally, and the molten copper remains stationary after entering the intermediate tank. This results in low static pressure in the molten copper, leading to insufficient feeding of the molten copper during the subsequent cooling of the copper billet in the crystallizer. Consequently, shrinkage cavities easily appear in the center of the billet. Furthermore, the copper billet shrinks to some extent upon cooling, resulting in a slightly smaller size than the predetermined dimensions. This leads to insufficient processing accuracy of the copper strip and affects the processing efficiency of the casting equipment. Optimization and improvement are necessary. Utility Model Content

[0004] The purpose of this invention is to provide a shrinkage-resistant casting equipment for preparing copper strips, in order to solve the problem mentioned in the background art that shrinkage easily occurs and affects the processing accuracy when the copper strip is directly subjected to flow crystallization cooling during the preparation process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a copper strip anti-shrinkage casting equipment, comprising: a support plate, a billet guide groove fixedly connected to the top center of the support plate, and a transfer box connected to one side of the billet guide groove, a filling hopper fixedly connected to the top of the transfer box, and further comprising a vibration exhaust assembly and a pretreatment adjustment assembly: the vibration exhaust assembly comprises a convex strip and a retaining frame, the convex strip is connected to the outside of the transfer box, a gear disk is provided on the outside of the convex strip, the retaining frame is connected to the top of the filling hopper, and a filter screen is fixedly connected to the inner side of the retaining frame, the vibration exhaust assembly is used for vibration exhaust before copper casting; the pretreatment adjustment assembly comprises a connecting frame, the connecting frame is fixedly installed on one side of the top of the support plate, a push plate is connected to the inner side of the connecting frame, and a pressure control plate is fixedly connected to the bottom end of the push plate, the pretreatment adjustment assembly is used for pretreatment before casting billet pulling.

[0006] Preferably, an adjustment frame is fixedly connected to one top end of the support plate, a slider is slidably connected to the top end of the adjustment frame, and a copper holding box is fixedly connected to the top end of the slider.

[0007] Preferably, pins are fixedly installed at the four corners of the bottom of the card frame, and handles are fixedly connected to both ends of the outer side of the card frame.

[0008] Preferably, the inner side of the transfer box is provided with an inclined groove, and the transfer box is fixedly connected to the billet guide groove.

[0009] Preferably, a motor is fixedly connected to the inner bottom end of the adjustment frame, and the gear disk is fixedly connected to the inner rotating end of the motor.

[0010] Preferably, a telescopic cylinder is fixedly installed on the inner top of the connecting frame, the push plate is connected to the bottom of the telescopic cylinder, and guide rods are fixedly connected to both sides of the top of the push plate.

[0011] Preferably, a temperature control block is fixedly connected to the inner side of the pressure control plate.

[0012] Preferably, a cooler is fixedly connected to the middle of the outer side of the billet guide groove, and a billet pulling machine is fixedly connected to one end of the outer side of the billet guide groove, with an output roller group fixedly connected to one end of the billet pulling machine.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: When filling the molten copper, this utility model uses a filter screen made of high-temperature resistant copper alloy to pre-treat the molten copper, which disperses large air bubbles in the molten copper and facilitates their floating. Then, in conjunction with the impact of the gear disc on the convex strip, the transfer box vibrates, further expelling air bubbles. This design reduces the deformation of the molten copper after cooling, ensuring product quality and improving processing efficiency. Before cooling the molten copper, a liftable pusher plate drives a pressure plate to squeeze the molten copper, which is used for pre-treatment squeezing before blanking. The squeezing also increases the tension of the molten copper, making it easier to adapt to the deformation that will occur during subsequent blanking, further improving product quality. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the card frame and filter screen of this utility model; Figure 3 This is a schematic diagram of the partially separated three-dimensional structure of the vibration exhaust assembly of this utility model; Figure 4 This is a schematic diagram of the partial separation three-dimensional structure of the pretreatment adjustment component of this utility model.

[0015] In the diagram: 1. Support plate; 2. Billet guide groove; 3. Filler hopper; 4. Adjusting frame; 5. Sliding block; 6. Copper holding box; 7. Clip frame; 8. Pin; 9. Filter screen; 10. Handle; 11. Transfer box; 12. Inclined groove; 13. Raised bar; 14. Motor; 15. Gear disk; 16. Connecting frame; 17. Telescopic cylinder; 18. Push plate; 19. Guide rod; 20. Pressure control plate; 21. Temperature control block; 22. Cooler; 23. Billet drawing machine; 24. Output roller group. Detailed Implementation

[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0017] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0018] like Figure 1 - Figure 4 As shown, this application provides a casting equipment for preventing shrinkage cavities in the preparation of copper strips, including: a support plate 1, a billet guide groove 2 fixedly connected to the top center of the support plate 1, and a transfer box 11 connected to one side of the billet guide groove 2. A packing hopper 3 is fixedly connected to the top of the transfer box 11, and the molten copper flows along the packing hopper 3 through the transfer box 11 into the interior of the billet guide groove 2; specifically, as shown... Figure 1 As shown, an adjustment frame 4 is fixedly connected to one end of the top of the support plate 1. A slider 5 is slidably connected to the top of the adjustment frame 4. A copper container 6 is fixedly connected to the top of the slider 5. The copper container 6 can be slidably adjusted at the top of the adjustment frame 4 through the connection of the slider 5, so as to facilitate the uniform filling of copper liquid.

[0019] Specifically, such as Figure 1 As shown, a cooler 22 is fixedly connected to the middle of the outer side of the billet guide groove 2. The cooler 22 is used to cool the copper liquid to make it reach a suitable state for billet pulling. A billet pulling machine 23 is fixedly connected to one end of the outer side of the billet guide groove 2. The billet pulling machine 23 pulls and shapes the copper liquid after temperature control. An output roller group 24 is fixedly connected to one end of the billet pulling machine 23. The output roller group 24 guides and transmits the product after billet pulling.

[0020] The vibration exhaust assembly includes a rib 13 and a retaining frame 7. The rib 13 is connected to the outside of the transfer box 11, and a gear disk 15 is provided on the outside of the rib 13. The retaining frame 7 is connected to the top of the packing hopper 3, and a filter screen 9 is fixedly connected to the inside of the retaining frame 7. The vibration exhaust assembly is used for vibration exhaust before copper casting; specifically, as shown... Figure 2 As shown, pins 8 are fixedly installed at the four corners of the bottom of the card frame 7. The pins 8 are inserted into the pre-set holes inside the top wall of the filling hopper 3. Handles 10 are fixedly connected to both ends of the outer side of the card frame 7. The handles 10 facilitate the removal of the card frame 7.

[0021] Specifically, such as Figure 3As shown, the inner side of the transfer box 11 is provided with an inclined groove 12, and the transfer box 11 is fixedly connected to the billet guide groove 2. The inclined groove 12 can facilitate the control of the flow direction of the copper liquid.

[0022] Specifically, such as Figure 3 As shown, a motor 14 is fixedly connected to the inner bottom of the adjustment frame 4, and a gear disk 15 is fixedly connected to the inner rotating end of the motor 14. The gear disk 15 is attached to the outer side of the convex strip 13, which is made of rubber. When the gear disk 15 collides with the convex strip 13, it can deform. Intermittent collisions can drive the transfer box 11 to vibrate, promoting the upward discharge of gas during copper liquid filling.

[0023] The pretreatment adjustment assembly includes a connecting frame 16, which is fixedly installed on one side of the top of the support plate 1. A push plate 18 is connected to the inner side of the connecting frame 16, and a pressure control plate 20 is fixedly connected to the bottom end of the push plate 18. The pretreatment adjustment assembly is used for pretreatment before casting billet pulling.

[0024] Specifically, such as Figure 4 As shown, a telescopic cylinder 17 is fixedly installed on the inner top of the connecting frame 16, and a push plate 18 is connected to the bottom of the telescopic cylinder 17. Guide rods 19 are fixedly connected to both sides of the top of the push plate 18. The guide rods 19 are provided to improve the stability of the telescopic cylinder 17 in controlling the adjustment of the push plate 18.

[0025] Specifically, such as Figure 4 As shown, a temperature control block 21 is fixedly connected to the inner side of the pressure control plate 20. The temperature control block 21 can control the temperature of the transmitted copper liquid to ensure the solidification of the casting and effectively reduce the generation of shrinkage cavities.

[0026] In this embodiment: when filling the copper liquid, a filter screen 9 made of high-temperature resistant copper alloy is used to pre-treat the copper liquid to disperse large air bubbles in the copper liquid, which is conducive to floating. Then, in conjunction with the impact of the gear disk 15 on the convex strip 13, the transfer box 11 vibrates to further expel air bubbles and reduce the deformation generated after the copper liquid cools. Before cooling the copper liquid, a liftable push plate 18 is set to drive the pressure control plate 20 to squeeze the copper liquid for pre-treatment squeezing before blanking. The squeezing also increases the tension of the copper liquid, which is easier to adapt to the deformation generated during subsequent blanking.

[0027] Specifically, during the preparation and casting of the copper strip, the molten copper is first poured into the copper container 6. The copper container 6 can then be adjusted by sliding at the top of the adjusting frame 4 to ensure a more uniform pouring of the molten copper onto the top of the filter screen 9 inside the packing hopper 3. The filter screen 9 is V-shaped to increase the filtration area, remove impurities from the molten copper, disperse large air bubbles, and improve the fluidity of the molten copper. The molten copper is then guided through the transfer box 11 into the billet guide groove 2. Outside the transfer box 11, a motor 14 drives a gear disk 1. 5. The orderly impact convex strips 13 cause the transfer box 11 to vibrate at the same frequency, which facilitates the discharge of air bubbles. Then, the copper liquid flows through the billet guide groove 2 to the cooler 22. During the flow, the telescopic cylinder 17 drives the push plate 18 and the pressure control plate 20 to press, so that the copper strip can be pre-treated by pressing. The inner temperature control block 21 can adjust the transmission temperature of the copper liquid to improve the fluidity of the copper liquid. Then, the cooler 22 cools it to a suitable state, and then the billet is drawn and shaped by the billet drawing machine 23. Finally, it is output through the guide of the output roller group 24.

[0028] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.

[0029] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A shrinkage-prevention casting device for preparing copper strip, comprising: A support plate (1) is provided, with a billet guide groove (2) fixedly connected to the top center of the support plate (1), and a transfer box (11) is connected to one side of the billet guide groove (2). A packing hopper (3) is fixedly connected to the top of the transfer box (11). The support plate (1) is characterized by further comprising: a vibration exhaust assembly, which includes a protruding strip (13) and a retaining frame (7). The protruding strip (13) is connected to the outside of the transfer box (11), and a gear disk (15) is provided on the outside of the protruding strip (13). The retaining frame (7) is connected to: At the top of the filling hopper (3), a filter screen (9) is fixedly connected to the inner side of the frame (7). The vibration exhaust assembly is used for vibration exhaust before copper casting. The pretreatment adjustment assembly includes a connecting frame (16), which is fixedly installed on one side of the top of the support plate (1). A push plate (18) is connected to the inner side of the connecting frame (16), and a pressure control plate (20) is fixedly connected to the bottom end of the push plate (18). The pretreatment adjustment assembly is used for pretreatment before casting.

2. The anti-shrinkage casting equipment for preparing copper strip according to claim 1, characterized in that, An adjustment frame (4) is fixedly connected to one end of the top of the support plate (1), a slider (5) is slidably connected to the top of the adjustment frame (4), and a copper container (6) is fixedly connected to the top of the slider (5).

3. The anti-shrinkage casting equipment for preparing copper strip according to claim 1, characterized in that, The card frame (7) is fixedly installed with pins (8) at the four corners of the bottom end, and the card frame (7) is fixedly connected with handles (10) at both ends of the outer side.

4. The anti-shrinkage casting equipment for preparing copper strip according to claim 1, characterized in that, The inner side of the transfer box (11) is provided with an inclined groove (12), and the transfer box (11) is fixedly connected to the billet guide groove (2).

5. The anti-shrinkage casting equipment for preparing copper strip according to claim 2, characterized in that, The inner bottom of the adjustment frame (4) is fixedly connected to a motor (14), and the gear disk (15) is fixedly connected to the inner rotating end of the motor (14).

6. The anti-shrinkage casting equipment for preparing copper strip according to claim 1, characterized in that, A telescopic cylinder (17) is fixedly installed on the inner top of the connecting frame (16), and the push plate (18) is connected to the bottom end of the telescopic cylinder (17). Guide rods (19) are fixedly connected to both sides of the top of the push plate (18).

7. The anti-shrinkage casting equipment for preparing copper strip according to claim 1, characterized in that, A temperature control block (21) is fixedly connected to the inner side of the pressure control plate (20).

8. The anti-shrinkage casting equipment for preparing copper strip according to claim 1, characterized in that, A cooler (22) is fixedly connected to the middle of the outer side of the billet guide groove (2), and a billet pulling machine (23) is fixedly connected to one end of the outer side of the billet guide groove (2), and an output roller group (24) is fixedly connected to one end of the billet pulling machine (23).

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