Die-casting device for direct current motor production
By designing the die-casting cleaning mechanism and the bottom mold fixing mechanism of the die-casting device, the problems of poor adhesion between the cleaning roller and the template and the random flying of magnetic materials were solved, achieving efficient cleaning and collection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN CHAOSHENG MOTOR CO LTD
- Filing Date
- 2025-07-08
- Publication Date
- 2026-07-21
AI Technical Summary
In existing DC motor production equipment, the cleaning roller cannot adhere to the surface of the upper template, affecting the cleaning effect. Furthermore, magnetic materials tend to fly around during the cleaning process, making them difficult to collect effectively.
A die-casting device including a die-casting cleaning mechanism and a bottom mold fixing mechanism was designed. The sprocket transmission assembly and threaded rod are driven by a translation motor and a clamping motor, which enable the cleaning roller to rise and fall and the clamping plate to move, so as to achieve the cleaning roller to fit and clean the template, and collect the impurities into the debris box.
It achieves effective adhesion between the cleaning roller and the template, improving the cleaning effect, and effectively collects and cleans impurities through the debris collection box, solving the problem of magnetic materials flying around.
Smart Images
Figure CN224525968U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of motor manufacturing technology, specifically a die-casting device for DC motor production. Background Technology
[0002] A DC motor is a rotating electric motor that can convert DC electrical energy into mechanical energy (DC motor) or mechanical energy into DC electrical energy (DC generator). The motor requires the use of magnets, which are usually produced by die casting.
[0003] Publication No. CN220342195U discloses a rapid production device for DC motor magnetic tiles. The device includes a cleaning mechanism comprising a drive motor, which is fixedly connected to the left side of the inner wall of an intermediate housing. A lead screw is fixedly connected to the output end of the drive motor, and the end of the lead screw away from the drive motor is rotatably connected to the right side of the inner wall of the intermediate housing. After the upper mold die-casting is completed, the cleaning mechanism is activated, causing a cleaning roller to move below the upper mold, thereby cleaning the residual magnetic tile production material at the bottom of the upper mold. This prevents unevenness on the top of the subsequently produced magnetic tiles, improving the practicality of the device. However, this patent still has the following problems in actual use: Although this DC motor magnetic tile rapid production device cleans the residual magnetic tile production material at the bottom of the upper template by moving the cleaning roller below the upper template, the upper template is concave, making it impossible for the surface of the cleaning roller to adhere to the surface of the upper template during cleaning, thus affecting the cleaning effect. At the same time, the magnetic material is not collected during the cleaning roller cleaning process, causing the magnetic material to fly around randomly as the cleaning roller rotates, which is not conducive to the collection of magnetic material.
[0004] Therefore, a die-casting device for DC motor production is proposed to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide a die-casting device for DC motor production, in order to solve the problems mentioned in the background art, which are that because the upper mold is concave, the surface of the cleaning roller cannot be made to fit with the surface of the upper mold during cleaning, thus affecting the cleaning effect. At the same time, the magnetic material is not collected during cleaning of the cleaning roller, causing the magnetic material to fly around randomly as the cleaning roller rotates, which is not conducive to the collection of magnetic material.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a die-casting device for DC motor production, including a die-casting cleaning mechanism and a lifting bracket installed on the outside of the die-casting cleaning mechanism; The bottom of the die-casting cleaning mechanism is provided with a bottom mold fixing mechanism, and the top of the bottom mold fixing mechanism is provided with a die-casting bottom mold. Also includes: The die-casting cleaning mechanism includes a cleaning translation bracket, and a first sprocket limiting cover is fixedly installed at the end of the cleaning translation bracket. A translation motor is fixedly installed on one side of the inside of the first sprocket limiting cover. The output end of the translation motor is fixedly connected to a first sprocket drive assembly, and a translation threaded rod is symmetrically installed on one side of the first sprocket drive assembly. The translation threaded rod has a translation threaded sleeve connected to its outer side, and an electric telescopic rod is fixedly installed at the bottom of the translation threaded sleeve.
[0007] Preferably, a cleaning mounting bracket is fixedly installed at the bottom of the electric telescopic rod, a cleaning motor is fixedly installed on one side of the cleaning mounting bracket, a cleaning roller is fixedly connected to the output end of the cleaning motor, a mounting bolt is threadedly connected to the bottom inner side of the cleaning mounting bracket, and a debris collection box is threadedly connected to the end of the mounting bolt.
[0008] Preferably, a die-casting cylinder is fixedly installed on the top inner side of the lifting bracket, a lifting plate is fixedly installed on the bottom of the die-casting cylinder, a lifting limit sleeve is fixedly installed around the lifting plate, a lifting limit rod is slidably connected inside the lifting limit sleeve, and the lifting limit rod is fixedly installed around the inside of the lifting bracket.
[0009] Preferably, the lifting plate is fixedly installed on the top of the cleaning translation bracket, and mounting brackets are symmetrically installed on both sides of the bottom of the lifting plate. Bolt pins are slidably connected inside both mounting brackets, and the ends of the bolt pins are threadedly connected to a die-casting top mold.
[0010] Preferably, the bottom mold fixing mechanism includes a bottom mold fixing platform, which is fixedly installed at the bottom of the lifting bracket and the lifting limit rod. A second sprocket limit cover is fixedly installed at one end of the bottom mold fixing platform, and a clamping motor is fixedly installed on one side inside the second sprocket limit cover.
[0011] Preferably, the output end of the clamping motor is fixedly connected to a second sprocket drive assembly, one side of the second sprocket drive assembly is symmetrically connected to a clamping bidirectional threaded rod, the outer side of the clamping bidirectional threaded rod is symmetrically threaded to a clamping threaded sleeve, the top of the clamping threaded sleeves on both sides are fixedly installed with a first clamping plate, and the top of the first clamping plate is fixedly installed with a guide inclined plate.
[0012] Preferably, a fixing plate is fixedly installed on one side of the first clamping plate, and a pressing sliding rod is symmetrically installed inside the fixing plate. A pressing sliding sleeve is slidably connected to the outside of the pressing sliding rod. A pressing spring is fixedly installed on one side of the pressing sliding sleeve, and a pressing block is fixedly installed on the top of the pressing sliding sleeve. The pressing block is in close contact with the die-casting bottom mold and is slidably connected to the first clamping plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This die-casting device for DC motor production uses an electric telescopic rod to drive the cleaning fixing bracket to move up and down, thereby fitting the arc-shaped bottom surface of the die-casting top mold. By starting the cleaning motor, the cleaning roller rotates, thus cleaning the die-casting top mold and collecting the cleaned impurities into a debris collection box. Through the elastic force of the internal clamping spring of the fixing plate, the clamping block can perform a secondary clamping of the die-casting bottom mold, thereby improving the fixing effect of the die-casting bottom mold. The specific details are as follows: 1. By setting up a die-casting cleaning mechanism, the first sprocket transmission assembly and the translation threaded rod can be rotated by a translation motor, which in turn drives the electric telescopic rod to move horizontally. At the same time, the electric telescopic rod drives the cleaning fixed bracket to move up and down, thus fitting the arc-shaped bottom surface of the die-casting mold. By starting the cleaning motor, the cleaning roller is rotated, thereby cleaning the die-casting mold and collecting the cleaned impurities into the debris collection box. The debris collection box can be disassembled using the mounting bolts for easy replacement. The die-casting mold can be installed and replaced by rotating the bolt pins. 2. By setting up a bottom mold fixing mechanism, the clamping motor can drive the second sprocket transmission assembly and the clamping bidirectional threaded rod to rotate, causing the clamping threaded sleeve to drive the first clamping plate and the guide inclined plate to move relative to each other. The first clamping plate can initially clamp and fix the die-casting bottom mold. Through the elastic force of the compression spring inside the fixing plate, the clamping block can perform secondary clamping on the die-casting bottom mold, thereby improving the fixing effect of the die-casting bottom mold. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model; Figure 2 This is a three-dimensional structural diagram of the die-casting cleaning mechanism in this utility model; Figure 3 This is a three-dimensional structural diagram of the cleaning roller and debris collection box in this utility model; Figure 4 This is a three-dimensional structural diagram of the mounting bracket and bolt pins in this utility model; Figure 5 This is a three-dimensional structural diagram of the bottom mold fixing mechanism of this utility model; Figure 6This is a three-dimensional cross-sectional structural diagram of the first clamping plate, the guide inclined plate, and the fixing plate in this utility model.
[0015] In the diagram: 1. Die-casting cleaning mechanism; 101. Cleaning translation bracket; 102. First sprocket limit cover; 103. Translation motor; 104. First sprocket transmission assembly; 105. Translation threaded rod; 106. Translation threaded sleeve; 107. Electric telescopic rod; 108. Cleaning fixed bracket; 109. Cleaning motor; 110. Cleaning roller; 111. Mounting bolt; 112. Debris collection box; 113. Lifting bracket; 114. Die-casting cylinder; 115. Lifting plate; 116. Lifting limit sleeve; 117. Lifting limit... Positioning rod; 118. Mounting bracket; 119. Bolt pin; 120. Die-casting top mold; 2. Bottom mold fixing mechanism; 201. Bottom mold fixing platform; 202. Second sprocket limit cover; 203. Clamping motor; 204. Second sprocket transmission assembly; 205. Clamping bidirectional threaded rod; 206. Clamping threaded sleeve; 207. First clamping plate; 208. Guide inclined plate; 209. Fixing plate; 210. Pressing sliding rod; 211. Pressing sliding sleeve; 212. Pressing spring; 213. Pressing block; 214. Die-casting bottom mold. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-6This utility model provides a technical solution: a die-casting device for DC motor production, including a die-casting cleaning mechanism 1 and a lifting bracket 113 installed on the outside of the die-casting cleaning mechanism 1. A bottom mold fixing mechanism 2 is provided at the bottom of the die-casting cleaning mechanism 1, and a die-casting bottom mold 214 is provided at the top of the bottom mold fixing mechanism 2. The die-casting cleaning mechanism 1 includes a cleaning translation bracket 101, and a first sprocket limiting cover 102 is fixedly installed at the end of the cleaning translation bracket 101. A translation motor 103 is fixedly installed on one side inside the first sprocket limiting cover 102, wherein the output end of the translation motor 103 is fixedly connected to a first sprocket transmission assembly 104. A translation threaded rod 105 is symmetrically mounted on one side of the first sprocket drive assembly 104. A translation threaded sleeve 106 is threadedly connected to the outer side of the translation threaded rod 105. An electric telescopic rod 107 is fixedly mounted at the bottom of the translation threaded sleeve 106. A cleaning fixing bracket 108 is fixedly mounted at the bottom of the electric telescopic rod 107. A cleaning motor 109 is fixedly mounted on one side of the cleaning fixing bracket 108. A cleaning roller 110 is fixedly connected to the output end of the cleaning motor 109. A mounting roller 110 is threadedly connected to the inner bottom of the cleaning fixing bracket 108. Bolt 111 is threaded to the end of a debris collection box 112. A die-casting cylinder 114 is fixedly installed on the inner top of the lifting bracket 113. A lifting plate 115 is fixedly installed at the bottom of the die-casting cylinder 114. A lifting limit sleeve 116 is fixedly installed around the lifting plate 115. A lifting limit rod 117 is slidably connected inside the lifting limit sleeve 116. The lifting limit rod 117 is fixedly installed around the inside of the lifting bracket 113. The lifting plate 115 is fixedly installed on the top of the cleaning translation bracket 101. The lifting... Mounting brackets 118 are symmetrically installed on both sides of the bottom of plate 115. Bolt pins 119 are slidably connected inside each mounting bracket 118. The ends of the bolt pins 119 are threadedly connected to a die-casting top mold 120. The bottom mold fixing mechanism 2 includes a bottom mold fixing platform 201, which is fixedly installed at the bottom of the lifting bracket 113 and the lifting limit rod 117. A translation motor 103 drives the first sprocket transmission assembly 104 and the translation threaded rod 105 to rotate, causing the translation threaded sleeve 106 to drive the electric telescopic rod 107 horizontally. The electric telescopic rod 107 moves and simultaneously drives the cleaning fixed bracket 108 to rise and fall, thereby fitting the arc-shaped bottom surface of the die-casting top mold 120. By starting the cleaning motor 109, the cleaning roller 110 is driven to rotate, thereby cleaning the die-casting top mold 120 and collecting the cleaned impurities into the debris collection box 112. The debris collection box 112 can be disassembled using the mounting bolt 111 for easy replacement. The die-casting top mold 120 can be installed and replaced by rotating the bolt pin 119.
[0018] A second sprocket limiting cover 202 is fixedly installed at one end of the bottom mold fixing platform 201. A clamping motor 203 is fixedly installed inside one side of the second sprocket limiting cover 202. A second sprocket transmission assembly 204 is fixedly connected to the output end of the clamping motor 203. A clamping bidirectional threaded rod 205 is symmetrically connected to one side of the second sprocket transmission assembly 204. A clamping threaded sleeve 206 is symmetrically threaded to the outer side of the clamping bidirectional threaded rod 205. A first clamping plate 207 is fixedly installed on the top of both clamping threaded sleeves 206. A guide inclined plate 208 is fixedly installed on the top of the first clamping plate 207. A fixing plate 209 is fixedly installed on one side of the first clamping plate 207. A pressing sliding rod 210 is symmetrically installed inside the fixing plate 209. A sliding connection is made to the outer side of the pressing sliding rod 210. A pressing sliding sleeve 211 is provided, with a pressing spring 212 fixedly installed on one side of the pressing sliding sleeve 211 and a pressing block 213 fixedly installed on the top of the pressing sliding sleeve 211. The pressing block 213 is in close contact with the die-casting bottom mold 214 and is slidably connected to the first clamping plate 207. The clamping motor 203 drives the second sprocket transmission assembly 204 and the clamping bidirectional threaded rod 205 to rotate, causing the clamping threaded sleeve 206 to drive the first clamping plate 207 and the guide inclined plate 208 to move relative to each other. The first clamping plate 207 initially clamps and fixes the die-casting bottom mold 214. Through the elastic force of the pressing spring 212 inside the fixed plate 209, the pressing block 213 can perform secondary clamping on the die-casting bottom mold 214, thereby improving the fixing effect of the die-casting bottom mold 214.
[0019] Working principle: Before using this die-casting device for DC motor production, it is necessary to check the overall condition of the device to ensure it can operate normally. Figure 1 - Figure 6As shown, firstly, the clamping motor 203 drives the second sprocket transmission assembly 204 and the clamping bidirectional threaded rod 205 to rotate, causing the clamping threaded sleeve 206 to drive the first clamping plate 207 and the guide inclined plate 208 to move relative to each other. The first clamping plate 207 initially clamps and fixes the die-casting bottom mold 214. Through the elastic force of the compression spring 212 inside the fixing plate 209, the clamping block 213 can perform secondary clamping on the die-casting bottom mold 214, thereby improving the fixing effect of the die-casting bottom mold 214. Secondly, the translation motor 103 drives the first sprocket transmission assembly 104 and the translation threaded rod 105 to rotate. The rotation causes the translation threaded sleeve 106 to move the electric telescopic rod 107 horizontally. At the same time, the electric telescopic rod 107 moves the cleaning fixed bracket 108 up and down, thus fitting the arc-shaped bottom surface of the die-casting top mold 120. By starting the cleaning motor 109, the cleaning roller 110 is rotated, thereby cleaning the die-casting top mold 120 and collecting the cleaned impurities into the debris collection box 112. The debris collection box 112 can be disassembled using the mounting bolt 111 for easy replacement. The die-casting top mold 120 can be installed and replaced by rotating the bolt pin 119.
[0020] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A die-casting apparatus for DC motor production, comprising a die-casting cleaning mechanism (1) and a lifting bracket (113) installed on the outside of the die-casting cleaning mechanism (1). The bottom of the die-casting cleaning mechanism (1) is provided with a bottom mold fixing mechanism (2), and the top of the bottom mold fixing mechanism (2) is provided with a die-casting bottom mold (214). Its features are, Also includes: The die-casting cleaning mechanism (1) includes a cleaning translation bracket (101), and a first sprocket limit cover (102) is fixedly installed at the end of the cleaning translation bracket (101). A translation motor (103) is fixedly installed on one side inside the first sprocket limit cover (102). The output end of the translation motor (103) is fixedly connected to the first sprocket drive assembly (104), and a translation threaded rod (105) is symmetrically installed on one side of the first sprocket drive assembly (104). Among them, the outer side of the translation threaded rod (105) is threadedly connected to the translation threaded sleeve (106), and the bottom of the translation threaded sleeve (106) is fixedly installed with an electric telescopic rod (107).
2. The die-casting apparatus for DC motor production according to claim 1, characterized in that: A cleaning mounting bracket (108) is fixedly installed at the bottom of the electric telescopic rod (107). A cleaning motor (109) is fixedly installed on one side of the cleaning mounting bracket (108). A cleaning roller (110) is fixedly connected to the output end of the cleaning motor (109). A mounting bolt (111) is threadedly connected to the inner bottom of the cleaning mounting bracket (108). A debris collection box (112) is threadedly connected to the end of the mounting bolt (111).
3. The die-casting apparatus for DC motor production according to claim 2, characterized in that: A die-casting cylinder (114) is fixedly installed on the inner top of the lifting bracket (113). A lifting plate (115) is fixedly installed on the bottom of the die-casting cylinder (114). A lifting limit sleeve (116) is fixedly installed around the lifting plate (115). A lifting limit rod (117) is slidably connected inside the lifting limit sleeve (116). The lifting limit rod (117) is fixedly installed around the inside of the lifting bracket (113).
4. The die-casting apparatus for DC motor production according to claim 3, characterized in that: The lifting plate (115) is fixedly installed on the top of the cleaning translation bracket (101). The bottom sides of the lifting plate (115) are symmetrically installed with mounting brackets (118). The two mounting brackets (118) are slidably connected with bolt pins (119) inside. The ends of the bolt pins (119) are threadedly connected with die-casting molds (120).
5. The die-casting apparatus for DC motor production according to claim 1, characterized in that: The bottom mold fixing mechanism (2) includes a bottom mold fixing platform (201), which is fixedly installed at the bottom of the lifting bracket (113) and the lifting limit rod (117). A second sprocket limit cover (202) is fixedly installed at one end of the bottom mold fixing platform (201), and a clamping motor (203) is fixedly installed on one side inside the second sprocket limit cover (202).
6. The die-casting apparatus for DC motor production according to claim 5, characterized in that: The output end of the clamping motor (203) is fixedly connected to a second sprocket drive assembly (204). A clamping bidirectional threaded rod (205) is symmetrically connected to one side of the second sprocket drive assembly (204). A clamping threaded sleeve (206) is symmetrically threaded to the outer side of the clamping bidirectional threaded rod (205). A first clamping plate (207) is fixedly installed on the top of both clamping threaded sleeves (206). A guide inclined plate (208) is fixedly installed on the top of the first clamping plate (207).
7. A die-casting apparatus for DC motor production according to claim 6, characterized in that: A fixing plate (209) is fixedly installed on one side of the first clamping plate (207). A pressing sliding rod (210) is symmetrically installed inside the fixing plate (209). A pressing sliding sleeve (211) is slidably connected to the outside of the pressing sliding rod (210). A pressing spring (212) is fixedly installed on one side of the pressing sliding sleeve (211). A pressing block (213) is fixedly installed on the top of the pressing sliding sleeve (211). The pressing block (213) is fitted and connected to the die-casting bottom mold (214). The pressing block (213) is slidably connected to the first clamping plate (207).