A deep sea connector test specimen stamping tool

Abstract

The utility model discloses a kind of deep sea connector sample steel seal processing tools, it belongs to the technical field of machining equipment, including shell, handle, tool and power device;The shell is equipped with operation chamber, and the operation chamber is equipped with operation window;The handle is fixedly connected with the shell, and located operation chamber outside;The power device is arranged in the operation chamber, including first direction drive component, second direction drive component and third direction drive component, the first direction drive component, the second direction drive component, the third direction drive component respectively control the movement of the X axis direction of the tool, the movement of Y axis direction, the movement of Z axis direction, realize the cutting of deep sea connector sample;Tool is rotated and cut on the surface of deep sea connector sample instead of traditional stamping, can reduce the material deformation of thin-walled part;It is convenient to operate and has high degree of freedom, suitable for non-standard pattern.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing equipment technology, specifically to a tool for processing steel stamps on deep-sea connector samples. Background Technology

[0002] The development of marine resources generally requires the configuration of underwater production systems, and pipeline systems are key facilities within these systems; deep-sea connectors are widely used in pipeline systems. Therefore, the quality of connectors has a significant impact on pipeline systems and even production systems. In connector design and manufacturing, trial production and testing are necessary to verify their performance. Typically, connector prototypes require steel stamping during fabrication; the stamped pattern identifies the prototype's information.

[0003] In existing technologies, laser marking machines use high-energy-density laser beams to engrave marks on the surface of test pieces. While offering high precision and speed, these methods are expensive, produce weak embossing, and the reflective nature of metal connectors further complicates the marking effect. Electrochemical etching etches marks onto the material surface through an electrochemical reaction. Although it is not limited by the shape of the workpiece surface, waste liquid treatment is troublesome, and process control is complex. Currently, most connector test pieces in existing enterprises use stamped blocks to create stamps. Traditionally, manual operation involves using a hammer to strike the stamped block to leave a mark on the connector test piece. While flexible and convenient, this method is time-consuming and labor-intensive. Using hydraulic or pneumatic equipment to strike the stamped block allows for more even stamping into the surface material of the connector test piece, which is less labor-intensive but lacks flexibility.

[0004] There are many existing stamping solutions, but each has its own advantages and disadvantages, and none of them can meet the requirements of both flexibility and portability as well as the accuracy and efficiency of marking operations. Summary of the Invention

[0005] To address the problems existing in the prior art, this utility model provides a deep-sea connector sample steel stamping processing tool that is flexible, portable, easy to operate, meets different marking operation needs, and has high precision.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] This utility model provides a deep-sea connector sample stamping processing tool, including a shell, handle, cutting tool and power unit;

[0008] The outer shell is provided with a working chamber, and the working chamber is provided with an operating window;

[0009] The handle is fixedly connected to the outer casing and is located outside the working chamber.

[0010] The power unit is located in the working chamber and includes a first direction drive component, a second direction drive component, and a third direction drive component. The first direction drive component, the second direction drive component, and the third direction drive component control the movement of the tool in the X-axis direction, the Y-axis direction, and the Z-axis direction, respectively, to realize the cutting of the deep-sea connector sample.

[0011] In the aforementioned deep-sea connector sample stamping processing tool, the outer shell is equipped with a touch screen;

[0012] And / or, a camera is disposed at the front end of the housing;

[0013] And / or, the outer shell is made of a transparent material;

[0014] And / or, the handle includes a body and a surface layer, the surface layer covering the outer surface of the body and having an anti-slip texture.

[0015] In the aforementioned deep-sea connector sample stamping processing tool, the housing is provided with two sets of first direction drive components, which are arranged vertically at intervals. Each set of first direction drive components includes a first motor, a first lead screw, and two first nut sleeves. The first lead screw is rotatably mounted on the housing and extends along the X-axis. The first motor is driven by the first lead screw. The first nut sleeve is threadedly connected to the first lead screw, and the two first nut sleeves are arranged at intervals.

[0016] The second direction drive component consists of two sets. Each set of the second direction drive component is connected to the first nut sleeve corresponding to the upper and lower positions, and moves synchronously with the first nut sleeve.

[0017] In the aforementioned deep-sea connector sample stamping processing tool, each set of second-direction drive components includes a second motor, a second support base, a second nut sleeve, and a second lead screw; the two ends of the second lead screw are respectively rotatably mounted on two first nut sleeves corresponding to the upper and lower positions; the second motor is fixedly mounted on one of the first nut sleeves and is connected to the second lead screw; the second nut sleeve is threadedly connected to the second lead screw, and a second-direction moving seat is fixedly connected to the second nut sleeve, with the two second-direction moving seats docked and fixed; the third-direction drive component is disposed on the second-direction moving seat.

[0018] In the aforementioned deep-sea connector sample stamping processing tool, the third-direction drive assembly includes a third motor, a third nut sleeve, a third lead screw, a guide rod, a connecting sleeve, and a tool mounting base; the third motor is fixed on the second-direction moving base and is drivenly connected to the third lead screw, which extends along the Z-axis; the third nut sleeve is threadedly connected to the third lead screw; the guide rod is fixedly disposed on the second-direction moving base, parallel to the third lead screw, and slidably engaged with the third nut sleeve;

[0019] The two ends of the connecting sleeve are respectively fixedly connected to the third nut sleeve and the tool mounting seat; the second directional moving seat is provided with a through hole at the position corresponding to the tool mounting seat, and a part of the tool mounting seat passes through the through hole and is fixedly connected to the spindle motor; the tool is mounted on the tool mounting seat and performs cutting under the drive of the spindle motor.

[0020] In the aforementioned deep-sea connector sample stamping processing tool, the cutting tool includes a spindle, a cutter head, and a cutting tool body; the spindle is rotatably mounted on the cutting tool mounting base, and the end of the spindle away from the cutting tool mounting base is fixedly connected to the cutter head; the cutting tool body is detachably mounted on the cutter head.

[0021] In the aforementioned deep-sea connector sample stamping processing tool, the second direction moving seat is C-shaped, and the concave faces of the two second direction moving seats are connected to form an installation cavity inside.

[0022] In the aforementioned deep-sea connector sample stamping processing tool, the third nut sleeve, the third lead screw, the guide rod, the connecting sleeve, and the tool mounting seat are all located within the mounting cavity.

[0023] In the aforementioned deep-sea connector sample stamping processing tool, the first motor, the second motor, the third motor, and the spindle motor are servo motors; the third motor is directly connected to the third lead screw, the second motor is directly connected to the second lead screw, and the first motor is directly connected to the first lead screw.

[0024] In the aforementioned deep-sea connector sample stamping tool, the output shaft of the main spindle motor is connected to the main spindle drive via a belt.

[0025] The beneficial effects of this utility model are as follows:

[0026] The deep-sea connector sample stamping tool is handheld, which is easy to operate and has a high degree of freedom, and is suitable for non-standard patterns.

[0027] The cutting tool and power unit work together, and the cutting tool can move along the required path to ensure the continuity and clarity of the steel stamp and marking, and to a great extent avoid the unevenness of the steel stamp.

[0028] The cutting operation is carried out inside the housing, which confines cutting spatter within the outer shell, ensuring safe operation.

[0029] Using a cutting tool to perform rotary cutting on the surface of the deep-sea connector sample, instead of traditional stamping, can reduce material deformation of thin-walled parts;

[0030] Meanwhile, with the addition of a camera, touch screen, and transparent casing, the steel stamping process and status can be monitored in real time.

[0031] The first direction drive assembly, the second direction drive assembly, and the third direction drive assembly of the power unit work together to drive the cutting tool stably and reliably with high control precision. Attached Figure Description

[0032] Figure 1 A schematic diagram of the steel stamping tool for deep-sea connector samples;

[0033] Figure 2 A first-person view of the three-dimensional structure of the power unit;

[0034] Figure 3 A second-view perspective view of the three-dimensional structure of the power unit;

[0035] Figure 4 This is a schematic diagram of the structure of a third-party driver component.

[0036] In the picture:

[0037] 100 - Outer shell; 110 - Back panel; 200 - Touchscreen; 300 - Handle; 310 - Main body; 320 - Surface layer;

[0038] 400 - Cutting tool; 410 - Tool body; 420 - Tool disc; 430 - Spindle;

[0039] 500 - Power unit; 510 - First direction drive assembly; 511 - First motor; 512 - First support seat; 513 - First lead screw; 514 - First nut sleeve; 520 - Second direction drive assembly; 521 - Second support seat; 522 - Second motor; 523 - Second lead screw; 524 - Second nut sleeve; 530 - Third direction drive assembly; 531 - Third motor; 532 - Third lead screw; 533 - Guide rod; 534 - Third nut sleeve; 535 - Tool mounting seat; 536 - Connecting sleeve; 540 - Spindle motor; 550 - Belt; 560 - Second direction moving seat;

[0040] 600-camera. Detailed Implementation

[0041] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0042] Please refer to Figures 1-4 This invention provides an embodiment of a deep-sea connector sample stamping processing tool, comprising a housing 100, a touch screen 200, a handle 300, a cutting tool 400, and a power unit 500. The housing 100 has a working chamber with an operating window. The cutting tool 400 and the power unit 500 are located within the working chamber. The cutting tool 400 processes the deep-sea connector sample located outside the working chamber through the operating window. The housing 100 provides protection during processing, confining cutting spatter between the housing 100 and the outer surface of the deep-sea connector sample. The housing 100 can be made of transparent material, allowing for direct observation of the processing. The handle 300 is fixedly connected to the housing 100 and located outside the working chamber; the handle 300 primarily serves as a grip for the operator. The handle 300 includes a body 310 and a surface layer 320. The body 310 is made of metal inserts, engineering plastics or glass fiber reinforced plastics, etc. The surface layer 320 covers the outer surface of the body 310 and is made of soft rubber or rubber. The surface layer 320 has an anti-slip texture and is insulated as a whole.

[0043] A camera 600 is mounted on the front end of the outer casing 100. The camera 600 is protected by a shell to prevent damage from splashes. The touch screen 200 serves as a human-machine interface, displaying not only the control parameters of the power unit 500 in real time, but also providing real-time feedback on the shape and engraving progress of the steel stamp on the deep-sea connector sample observed by the camera 600. The connection between the touch screen 200, the power unit 500, and the camera 600 is prior art and has not been improved in this application; therefore, it will not be described further here.

[0044] The power unit 500 is located inside the working chamber of the housing 100. Driven by the power unit 500, the cutting tool 400's feed depth and movement pattern (i.e., movement in the X, Y, and Z axes) are controlled. Adjustable pressure is used to accommodate different hardness cutting tool bodies 410 to adapt to the varying material hardness of the deep-sea connector samples. Specifically, the power unit 500 includes a first direction drive assembly 510, a second direction drive assembly 520, and a third direction drive assembly 530. The first direction drive assembly 510 controls the X-axis movement of the cutting tool 400, the second direction drive assembly 520 controls the Y-axis movement of the cutting tool 400, and the third direction drive assembly 530 controls the Z-axis movement of the cutting tool 400. The power unit 500 is mounted on the back plate 110 of the housing 100. The length and width of the back plate 110 correspond to the X-axis and Y-axis directions of the cutting tool 400, respectively, and the Z-axis direction of the cutting tool 400 is perpendicular to the back plate 110.

[0045] The back plate 110 of the housing 100 is provided with two sets of first direction drive assemblies 510, which are arranged vertically at intervals to jointly control the movement of the tool 400 in the X-axis direction. Each set of first direction drive assemblies 510 includes a first motor 511, a first lead screw 513, and two first nut sleeves 514. A first support base 512 is fixedly provided on the back plate 110. The first lead screw 513 extends along the X-axis direction and is rotatably mounted on the first support base 512 at both ends. The first motor 511 is fixed on the back plate 110 or the first support base 512 and is drivenly connected to one end of the first lead screw 513, preferably directly connected. The first nut sleeves 514 are threadedly connected to the first lead screw 513. The two first nut sleeves 514 are arranged at intervals to provide space for the installation of the third direction drive assembly 530. The two first nut sleeves 514 move synchronously in the same direction.

[0046] The first nut sleeves 514 corresponding to the upper and lower positions form a group, and two first nut sleeves 514 in the same group are connected to a group of second direction drive components 520; in other words, there are also two groups of second direction drive components 520. Each group of second direction drive components 520 includes a second motor 522, a second support base 521, a second nut sleeve 524, and a second lead screw 523; there are two second support bases 521, which are respectively fixed on the first nut sleeves 514 in the same group corresponding to the upper and lower positions. The second lead screw 523 extends along the Y-axis direction, and its two ends are rotatably mounted on the two second support bases 521 respectively. The second motor 522 is fixedly mounted on one of the second support bases 521, and the second motor 522 is driven by the second lead screw 523. The second nut sleeve 524 is threadedly connected to the second lead screw 523. Two sets of first-direction drive components 510 jointly drive the second-direction drive component 520 to move in the X-axis direction. Since the second lead screw 523 is simultaneously connected to two first nut sleeves 514 located in different first-direction drive components 510, the rotation of the first lead screw 513 can be converted into the translation of the first nut sleeve 514 and the second lead screw 523. Under the drive of the first nut sleeve 514, the two sets of second-direction drive components 520 also move synchronously along the X-axis direction.

[0047] The second nut sleeve 524 is fixedly connected to the second directional moving seat 560, which is C-shaped or U-shaped; after the second directional moving seats 560 on the two second nut sleeves 524 are mated and fixed, an installation cavity is formed inside.

[0048] The third-direction drive assembly 530 is mounted on the second-direction moving seat 560 and includes a third motor 531, a third nut sleeve 534, a third lead screw 532, a guide rod 533, a connecting sleeve 536, and a tool mounting seat 535. The third motor 531 is fixed to the second-direction moving seat 560 and is driven by the third lead screw 532. The third lead screw 532 can be directly connected to the output shaft of the third motor 531, or it can be rotatably mounted on the second-direction moving seat 560, with the transmission structure used to achieve the drive connection between the third lead screw 532 and the third motor 531. The third lead screw 532 is located within the mounting cavity. The third nut sleeve 534 is threadedly connected to the third lead screw 532. The guide rod 533 is fixedly connected to the second-direction moving seat 560 and parallel to the third lead screw 532. The guide rod 533 and the third nut sleeve 534 are in sliding engagement, converting the rotation of the third lead screw 532 into axial movement of the third nut sleeve 534, i.e., translation in the Z-axis direction.

[0049] The two ends of the connecting sleeve 536 are respectively fixedly connected to the third nut sleeve 534 and the tool mounting seat 535; the third lead screw 532 is located inside the cavity of the connecting sleeve 536, and under the drive of the third lead screw 532, the third nut sleeve 534, the connecting sleeve 536 and the tool mounting seat 535 move synchronously. The side wall of the mounting cavity is provided with a through hole corresponding to the position of the tool mounting seat 535, and a part of the tool mounting seat 535 extends outward to the second direction moving seat 560 and is fixedly connected to the spindle motor 540.

[0050] The cutting tool 400 includes a spindle 430, a cutter head 420, and a cutter body 410; wherein, the spindle 430 is rotatably mounted on the cutting tool mounting base 535 and the spindle 430 is located in the mounting cavity, and one end of the spindle 430 away from the cutting tool mounting base 535 extends out of the mounting cavity and is fixedly connected to the cutter head 420, and the cutter body 410 is detachably mounted on the cutter head 420.

[0051] The output shaft of the spindle motor 540 is connected to the spindle 430 via a belt 550, driving the spindle 430 to rotate. Preferably, both the spindle 430 and the output shaft of the spindle motor 540 are equipped with synchronous pulleys, and the belt 550 is a synchronous belt wound around the synchronous pulleys.

[0052] As the core power source, the first motor 511, the second motor 522, the third motor 531, and the spindle motor 540 are all servo motors. The spindle motor 540 drives the tool 400 to rotate, providing cutting power at medium to high speeds (2000RPM-300RPM). The tool body 410, as the cutting component, contacts the surface of the deep-sea connector sample. It is mainly made of cemented carbide / diamond, achieving rotary cutting instead of traditional stamping, which can reduce material deformation of thin-walled parts.

[0053] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tool for processing steel stamps on deep-sea connector samples, characterized in that, Includes a housing (100), a handle (300), a knife (400), and a power unit (500); The outer casing (100) is provided with a working chamber, and the working chamber is provided with an operating window; The handle (300) is fixedly connected to the outer shell (100) and is located outside the working chamber; The power unit (500) is located in the working chamber and includes a first direction drive assembly (510), a second direction drive assembly (520), and a third direction drive assembly (530). The first direction drive assembly (510), the second direction drive assembly (520), and the third direction drive assembly (530) control the movement of the tool (400) in the X-axis direction, the Y-axis direction, and the Z-axis direction, respectively, to realize the cutting of the deep-sea connector sample.

2. The deep-sea connector sample stamping processing tool according to claim 1, characterized in that, The outer casing (100) is equipped with a touch screen (200); And / or, a camera (600) is provided at the front end of the housing (100); And / or, the outer shell is made of a transparent material; And / or, the handle (300) includes a body (310) and a surface layer (320) covering the outer surface of the body (310) and having an anti-slip texture.

3. The deep-sea connector sample stamping processing tool according to claim 1, characterized in that, The housing (100) is provided with two sets of first direction drive components (510), which are arranged vertically at intervals. Each set of first direction drive components (510) includes a first motor (511), a first lead screw (513), and two first nut sleeves (514). The first lead screw (513) is rotatably mounted on the housing (100) and extends along the X-axis. The first motor (511) is connected to the first lead screw (513) in a transmission connection, and the first nut sleeves (514) are threadedly connected to the first lead screw (513). The two first nut sleeves (514) are arranged at intervals. The second direction drive component (520) consists of two sets. Each set of the second direction drive component (520) is connected to the first nut sleeve (514) corresponding to the upper and lower positions, and moves synchronously with the first nut sleeve (514).

4. The deep-sea connector sample stamping processing tool according to claim 3, characterized in that, Each second direction drive assembly (520) includes a second motor (522), a second support base (521), a second nut sleeve (524), and a second lead screw (523); the two ends of the second lead screw (523) are respectively rotatably mounted on two first nut sleeves (514) corresponding to the upper and lower positions; the second motor (522) is fixedly mounted on one of the first nut sleeves (514) and is connected to the second lead screw (523); the second nut sleeve (524) is threadedly connected to the second lead screw (523), and the second nut sleeve (524) is fixedly connected to a second direction moving seat (560), and the two second direction moving seats (560) are docked and fixed; the third direction drive assembly (530) is disposed on the second direction moving seat (560).

5. The deep-sea connector sample stamping processing tool according to claim 4, characterized in that, The third-direction drive assembly (530) includes a third motor (531), a third nut sleeve (534), a third lead screw (532), a guide rod (533), a connecting sleeve (536), and a tool mounting base (535); the third motor (531) is fixed on the second-direction moving seat (560) and is connected to the third lead screw (532) in a transmission manner, and the third lead screw (532) extends along the Z-axis direction; the third nut sleeve (534) is threadedly connected to the third lead screw (532); the guide rod (533) is fixedly disposed on the second-direction moving seat (560), parallel to the third lead screw (532), and slidingly engaged with the third nut sleeve (534); The two ends of the connecting sleeve (536) are respectively fixedly connected to the third nut sleeve (534) and the tool mounting seat (535); the second direction moving seat (560) is provided with a through hole at the position corresponding to the tool mounting seat (535), and a part of the tool mounting seat (535) passes through the through hole and is fixedly connected to the spindle motor (540); the tool (400) is mounted on the tool mounting seat (535) and performs cutting under the drive of the spindle motor (540).

6. The deep-sea connector sample stamping tool according to claim 5, characterized in that, The cutting tool (400) includes a spindle (430), a cutter head (420), and a cutter body (410); the spindle (430) is rotatably mounted on the cutting tool mounting base (535), and the end of the spindle (430) away from the cutting tool mounting base (535) is fixedly connected to the cutter head (420), and the cutter body (410) is detachably mounted on the cutter head (420).

7. The deep-sea connector sample stamping processing tool according to claim 5, characterized in that, The second directional movable seat (560) is C-shaped, and the concave faces of the two second directional movable seats (560) are connected to form an installation cavity inside.

8. The deep-sea connector sample stamping processing tool according to claim 7, characterized in that, The third nut sleeve (534), the third lead screw (532), the guide rod (533), the connecting sleeve (536), and the tool mounting seat (535) are all located in the mounting cavity.

9. A deep-sea connector sample stamping processing tool according to claim 5, characterized in that, The first motor (511), the second motor (522), the third motor (531) and the spindle motor (540) are servo motors; the third motor (531) is directly connected to the third lead screw (532), the second motor (522) is directly connected to the second lead screw (523), and the first motor (511) is directly connected to the first lead screw (513).

10. A deep-sea connector sample stamping processing tool according to claim 5, characterized in that, The output shaft of the main spindle motor (540) is connected to the main spindle (430) via a belt (550).

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