A synchronous machining device for both ends of a double gear part
By designing a synchronous machining device for both ends of a double-gear part, and adopting a combined structure of a central drive spindle, grinding mount, measuring components, and cutting tool components, synchronous machining of both ends of the double-gear part was achieved. This solved the problems of inconsistent accuracy and low efficiency in the existing technology, improved machining accuracy and efficiency, and reduced costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG ZHONGZHIJINGGONG INTELLIGENT EQUIP CO LTD
- Filing Date
- 2025-06-09
- Publication Date
- 2026-07-21
AI Technical Summary
In the existing technology, the processing of double gears is carried out by processing one end at a time, which leads to inconsistent processing accuracy at both ends, easy to produce errors, low efficiency and high cost.
A device for synchronous machining of both ends of a double gear part was designed. It adopts a combination structure of a central drive spindle, a grinding mount, a measuring component and a cutting tool component to achieve synchronous machining of both ends of the double gear part. The clamping stability is ensured by the clamping channel and the pitch circle fixture structure, and synchronous machining is performed by the grinding structure and the cutting tool component.
It improves the machining accuracy and efficiency at both ends of the double gear parts, reduces errors, and lowers production costs.
Smart Images

Figure CN224526151U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of gear processing equipment, specifically relating to a device for synchronous processing of both ends of a double gear part. Background Technology
[0002] In the field of mechanical transmission, double gears are widely used in key areas such as automobiles, aerospace, and industrial automation due to their compact structure and high transmission efficiency. As manufacturing demands for product performance increase, the standards for machining accuracy and efficiency are becoming increasingly stringent. Currently, double gear machining employs the traditional method of machining one end at a time, i.e., machining one end of the gear first, then switching to the other end for machining. This method requires machining one end at a time, leading to inconsistent machining accuracy at both ends of the double gear and making it prone to errors. Furthermore, the multiple clamping and machining operations further increase the possibility of errors, raising production costs. Additionally, this machining method is time-consuming and has low efficiency. Summary of the Invention
[0003] The purpose of this invention is to address the above-mentioned problems by providing a device for synchronous processing of both ends of a double-gear part.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: A device for synchronously processing two ends of a double-gear part includes a central drive spindle with a rotating part. The rotating part has a clamping channel on its inner circumferential side. One end of the clamping channel is provided with a pitch circle clamping fixture structure for clamping one end of the double-gear part, and the other end of the double-gear part extends to the outside of the central drive spindle. Grinding mounting seats are movably provided on the outer sides of both ends of the central drive spindle. A grinding structure is provided in the middle of the grinding mounting seat. A measuring component is provided on one side of the grinding structure, and a cutting tool component is provided on the other side of the grinding structure. The clamping channel facilitates the placement of the double-gear part, and the pitch circle clamping fixture structure ensures the clamping stability of the double-gear part and guarantees the processing effect. The grinding mounting seats can be slidably mounted on a slide table to facilitate the switching of the grinding structure, measuring component, and cutting tool component, improving processing efficiency. Furthermore, the grinding mounting seats are respectively located at both ends of the central drive spindle to perform synchronous processing of both ends of the double-gear part, further improving processing efficiency and guaranteeing the processing effect.
[0005] In the aforementioned synchronous processing device for two ends of a double-gear part, the pitch circle fixture structure includes a fixture positioning assembly disposed at one end of the clamping channel. The double-gear part has a first gear portion and a second gear portion coaxially arranged. The second gear portion extends to the outside of the clamping channel and abuts against one side of the fixture positioning assembly. The other side of the fixture positioning assembly has a chuck assembly for clamping the first gear portion. The fixture positioning assembly facilitates the positioning and placement of the double-gear part, improving the placement efficiency of the double-gear part. Furthermore, the chuck assembly ensures the clamping effect of the double-gear part, guaranteeing the processing effect of the double-gear part.
[0006] In the above-mentioned synchronous processing device for two ends of a double gear part, the clamping positioning assembly includes a positioning disk disposed at one end of the clamping channel and fixedly connected to the rotating part. The positioning disk has a central hole for the double gear part to pass through. The second gear part is a spur gear structure and one end of the second gear part is abutted against one side of the positioning disk. The central hole facilitates the placement and clamping of the first gear part, and the abutment between the positioning disk and the second gear part improves the placement stability of the double gear part.
[0007] In the aforementioned synchronous processing device for two ends of a double gear part, the chuck assembly includes a chuck body axially movably disposed on the inner side of the clamping channel away from the positioning plate. The chuck body is connected to an axially movable driver. The inner side of the chuck body has a chuck positioning structure that can cooperate with the first gear part. The axially movable driver can drive the chuck body to clamp the double gear part, and the chuck positioning structure can further improve the clamping effect on the double gear part.
[0008] In the aforementioned synchronous processing device for two ends of a double-gear part, the chuck positioning structure includes several positioning pins disposed on the outer circumferential side of the first gear section. The first gear section is a helical gear structure, and the positioning pins are spirally distributed in the same direction and are respectively disposed one-to-one between two adjacent helical teeth of the first gear section. The positioning disc is provided with a pin disc on the side away from the second gear section. The pin disc has several positioning grooves on the outer circumferential side, and one end of each positioning pin is respectively disposed in a positioning groove. By placing the positioning pins between the helical teeth, the clamping effect of the first gear can be effectively improved, and the installation stability of the positioning pins can be ensured by the pin disc and the positioning grooves.
[0009] In the aforementioned synchronous machining device for two ends of a double gear part, the chuck body is a split conical cylindrical structure formed by several chuck heads circumferentially surrounding it. The outer circumferential side of the chuck body has a conical clamping surface, and the inner circumferential side of the clamping channel has a conical mating surface that matches the conical clamping surface. The conical clamping surface and the conical mating surface facilitate the chuck heads to be guided and clamped by the axially movable drive, ensuring the clamping effect of the chuck heads on the double gear part.
[0010] In the aforementioned synchronous processing device for two ends of a double gear part, the grinding structure includes a grinding seat, a grinding shaft is provided at one end of the grinding seat facing the central drive spindle, and a grinding head is provided at the end of the grinding shaft away from the grinding seat. The grinding seat contains a grinding drive assembly capable of driving the grinding shaft. The grinding seat facilitates the installation and setting of the grinding drive assembly, and the grinding head facilitates the grinding of the double gear part.
[0011] In the above-mentioned synchronous processing device for two ends of a double gear part, the grinding drive assembly includes a grinding drive motor disposed in a grinding seat. One end of the grinding drive motor is fixedly connected to the grinding shaft through a motor shaft. The grinding drive motor can drive the grinding shaft to rotate through the motor shaft, and the grinding shaft drives the grinding head to grind the double gear part.
[0012] In the above-mentioned synchronous machining device for two ends of a double gear part, the cutting tool assembly and the measuring assembly are respectively arranged, and the cutting tool assembly includes a cutting tool holder. The cutting tool holder has a cutting tool body at one end facing the central drive spindle, and the cutting tool holder is equipped with a cutting tool motor that can drive the cutting tool body. The lane seat facilitates the installation and placement of the cutting tool motor, and the lane motor can drive the lane body to perform machining operations on the double gear part.
[0013] In the aforementioned synchronous processing device for two ends of a double gear part, the measuring component includes a measuring seat. A measuring rod is fixedly mounted on one end of the measuring seat facing the central drive spindle. A measuring head is mounted on the measuring rod. The measuring rod facilitates the installation and setting of the measuring head, and the measuring head facilitates the measurement of the double gear part, ensuring the processing effect of the double gear part.
[0014] Compared with existing technologies, the advantages of this utility model are:
[0015] 1. The grinding mounting bases are respectively set at both ends of the central drive spindle, and through the grinding structure, measuring components and cutting tool components, the two ends of the double gear parts can be processed and measured synchronously, ensuring the machining accuracy at both ends and improving the machining efficiency.
[0016] 2. The chuck assembly and chuck positioning structure ensure the clamping stability of the double gear parts, further improving the machining accuracy.
[0017] 3. The fixture positioning component facilitates the positioning and placement of double gear parts, improving processing efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model.
[0019] Figure 2 This is a structural cross-sectional view of the present invention.
[0020] Figure 3 This is a structural schematic diagram of the double gear component in this utility model.
[0021] Figure 4 This is a schematic diagram of the clamp positioning structure in this utility model.
[0022] Figure 5 This is a schematic diagram of the clamp assembly in this utility model.
[0023] In the figure: 1. Central drive spindle, 11. Rotating part, 12. Clamping channel, 121. Tapered mating surface, 2. Double gear part, 21. First gear part, 211. Helical tooth, 22. Second gear part, 3. Pitch circle clamping structure, 31. Clamping positioning assembly, 311. Positioning plate, 312. Center hole, 32. Chuck assembly, 321. Chuck body, 3211. Tapered clamping surface, 3212. Grinding mounting base, 4. Grinding structure, 5. Grinding seat, 51. Grinding shaft, 52. Grinding head, 53. Measuring assembly, 61. Measuring seat, 62. Measuring rod, 63. Measuring head, 7. Lathe tool assembly, 71. Lathe tool holder, 72. Lathe tool body, 8. Chuck positioning structure, 81. Positioning pin, 82. Pin disc, 83. Positioning groove, 9. Grinding drive assembly, 91. Detailed Implementation
[0024] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, this device for synchronously machining both ends of a double-gear part includes a central drive spindle 1 with a rotating part 11. The rotating part 11 has a clamping channel 12 on its inner circumferential side. One end of the clamping channel 12 is provided with a pitch circle clamping fixture structure 3 for clamping one end of the double-gear part 2. The other end of the double-gear part 2 extends to the outside of the central drive spindle 1. Grinding mounting seats 4 are movably provided on the outer sides of both ends of the central drive spindle 1. A grinding structure 5 is provided in the middle of the grinding mounting seat 4. A measuring component 6 is provided on one side of the grinding structure 5, and a measuring component 6 is provided on the other side of the grinding structure 5. The machine tool assembly 7 is provided. The clamping channel 12 facilitates the placement of the double gear part 2, and the pitch circle clamping structure 3 ensures the clamping stability of the double gear part 2 and guarantees the machining effect. The grinding mounting base 4 can be slidably set on the slide table to facilitate the switching of the grinding structure 5, the measuring assembly 6 and the machine tool assembly 7, thereby improving the machining efficiency. The grinding mounting base 4 is set at both ends of the central drive spindle 1, which enables simultaneous machining of both ends of the double gear part 2, further improving the machining efficiency and ensuring the machining effect.
[0026] Specifically, the pitch circle clamping structure 3 includes a clamping positioning component 31 disposed at one end of the clamping channel 12. The double gear part 2 has a first gear part 21 and a second gear part 22 coaxially arranged. The second gear part 22 extends to the outside of the clamping channel 12 and abuts against one side of the clamping positioning component 31. The other side of the clamping positioning component 31 has a chuck assembly 32 for clamping the first gear part 21. The clamping positioning component 31 facilitates the positioning and placement of the double gear part 2, improving the placement efficiency of the double gear part 2. The chuck assembly 32 ensures the clamping effect of the double gear part 2 and guarantees the processing effect of the double gear part 2.
[0027] The clamp positioning assembly 31 includes a positioning disk 311 disposed at one end of the clamping channel 12 and fixedly connected to the rotating part 11. The positioning disk 311 has a central hole 312 for the double gear part 2 to pass through. The second gear part 22 is a spur gear structure and one end of the second gear part 22 is abutted against one side of the positioning disk 311. The central hole 312 facilitates the placement and clamping of the first gear part 21, and the abutment between the positioning disk 311 and the second gear part 22 improves the placement stability of the double gear part 2.
[0028] like Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, the chuck assembly 32 includes a chuck body 321 axially movably disposed on the inner side of one end of the clamping channel 12 away from the positioning disk 311. The chuck body 321 is connected to an axially movable driver. The inner side of the chuck body 321 has a chuck positioning structure 8 that can cooperate with the first gear part 21. The axially movable driver can drive the chuck body 321 to clamp the double gear part 2, and the chuck positioning structure 8 can further improve the clamping effect on the double gear part 2.
[0029] Furthermore, the chuck positioning structure 8 includes several positioning pins 81 arranged circumferentially outward from the first gear part 21. The first gear part 21 is a helical gear structure, and the positioning pins 81 are arranged spirally in the same direction and are respectively arranged one-to-one between two adjacent helical teeth 211 of the first gear part 21. The positioning disk 311 is provided with a pin disk 82 on the side away from the second gear part 22. The pin disk 82 has several positioning grooves 83 circumferentially outward, and one end of the positioning pins 81 is respectively arranged one-to-one in the positioning grooves 83. By placing the positioning pins 81 between the helical teeth 211, the clamping effect of the first gear 21 can be effectively improved, and the installation stability of the positioning pins 81 can be ensured by the pin disk 82 and the positioning grooves 83.
[0030] The chuck body 321 is a split conical cylindrical structure formed by several chuck heads 3211 surrounding it. The chuck body 321 has a conical clamping surface 3212 on its outer circumference, and the clamping channel 12 has a conical mating surface 121 on its inner circumference that matches the conical clamping surface 3212. The conical clamping surface 3212 and the conical mating surface 121 facilitate the chuck head 3211 to be guided and clamped by the axially movable driver, ensuring the clamping effect of the chuck head 3211 on the double gear part 2.
[0031] Combination Figure 1 , Figure 2 , Figure 3 As shown, the grinding structure 5 includes a grinding seat 51. A grinding shaft 52 is provided at one end of the grinding seat 51 facing the central drive spindle 1. A grinding head 53 is provided at the other end of the grinding shaft 52 away from the grinding seat 51. A grinding drive assembly 9 capable of driving the grinding shaft 52 is provided inside the grinding seat 51. The grinding drive assembly 53 can be easily installed and set up through the grinding seat 51, and the grinding head 53 can facilitate the grinding of the double gear part 2.
[0032] The grinding drive assembly 9 includes a grinding drive motor 91 disposed in the grinding seat 51. One end of the grinding drive motor 91 is fixedly connected to the grinding shaft 52 through the motor shaft. The grinding drive motor 91 can drive the grinding shaft 52 to rotate through the motor shaft, and the grinding shaft 52 drives the grinding head 53 to grind the double gear part 2.
[0033] Specifically, the cutting tool assembly 7 is set in correspondence with the measuring assembly 6, and the cutting tool assembly 7 includes a cutting tool holder 71. The cutting tool holder 71 has a cutting tool body 72 at one end facing the central drive spindle 1, and the cutting tool holder 71 is equipped with a cutting tool motor that can drive the cutting tool body 72. The guide rail seat 71 facilitates the installation and placement of the cutting tool motor, and the cutting tool motor can drive the guide rail body 72 to perform machining operations on the double gear part 2.
[0034] Combination Figure 1 , Figure 2 As shown, the measuring assembly 6 includes a measuring base 61. A measuring rod 62 is fixedly provided at one end of the measuring base 61 facing the central drive spindle 1. A measuring head 63 is provided on the measuring rod 62. The measuring rod 62 facilitates the installation and setting of the measuring head 63, and the measuring head 63 facilitates the measurement of the double gear part 2, ensuring the processing effect of the double gear part 2.
[0035] The principle of this embodiment is as follows: the double gear part 2 is set in the clamping channel 12 by the furniture positioning component 31, and the clamping stability of the double gear part 2 in the clamping channel 12 can be ensured by the chuck component 32 and the chuck positioning structure 8. The grinding structure 5, the measuring component 6 and the cutting tool component 7 respectively set on the grinding mounting base 4 at both ends of the central drive spindle 2 are used to perform synchronous processing on both ends of the double gear part 2, thereby improving the processing efficiency of the double gear part 2 and ensuring the processing effect.
[0036] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.
[0037] Although this article uses a lot of terms such as central drive spindle 1, rotating part 11, clamping channel 12, tapered mating surface 121, double gear part 2, first gear part 21, helical tooth 211, second gear part 22, pitch circle clamping structure 3, clamping positioning assembly 31, positioning plate 311, center hole 312, chuck assembly 32, chuck body 321, chuck head 3211, tapered clamping surface 3212, grinding mounting base 4, grinding structure 5, grinding seat 51, grinding shaft 52, grinding head 53, measuring assembly 6, measuring seat 61, measuring rod 62, measuring head 63, turning tool assembly 7, turning tool holder 71, turning tool body 72, chuck positioning structure 8, positioning shaft pin 81, shaft pin plate 82, positioning groove 83, grinding drive assembly 9, grinding drive motor 91, etc., the possibility of using other terms cannot be excluded. The use of these terms is merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any kind of additional limitation would be contrary to the spirit of this utility model.
Claims
1. A device for synchronously processing both ends of a double-gear part, comprising a central drive spindle (1) having a rotating part (11), wherein the rotating part (11) has a clamping channel (12) on its inner circumferential side, characterized in that, The clamping channel (12) has a pitch circle clamping fixture structure (3) for clamping one end of the double gear part (2) on its inner circumferential side, and the other end of the double gear part (2) extends to the outside of the central drive spindle (1). The two ends of the central drive spindle (1) are respectively provided with grinding mounting seats (4) on their outer sides. The grinding mounting seat (4) has a grinding structure (5) in the middle. The grinding structure (5) has a measuring component (6) on one side and a cutting tool component (7) on the other side.
2. The device for synchronous processing at both ends of a double-gear part according to claim 1, characterized in that, The pitch circle clamp structure (3) includes a clamp positioning assembly (31) disposed at one end of the clamping channel (12). The double gear part (2) has a first gear part (21) and a second gear part (22) coaxially disposed. The second gear part (22) extends to the outside of the clamping channel (12) and abuts against one side of the clamp positioning assembly (31). The other side of the clamp positioning assembly (31) has a chuck assembly (32) for clamping the first gear part (21).
3. The synchronous machining device for both ends of a double gear part according to claim 2, characterized in that, The clamp positioning assembly (31) includes a positioning disk (311) disposed at one end of the clamping channel (12) and fixedly connected to the rotating part (11). The positioning disk (311) has a central hole (312) for the double gear part (2) to pass through. The second gear part (22) is a spur gear structure and one end of the second gear part (22) is abutted against one side of the positioning disk (311).
4. The synchronous machining device for both ends of a double gear part according to claim 3, characterized in that, The chuck assembly (32) includes a chuck body (321) axially movable at one end of the clamping channel (12) away from the positioning disk (311) and circumferentially inward. The chuck body (321) is connected to an axially movable driver and has a chuck positioning structure (8) circumferentially inward that can cooperate with the first gear part (21).
5. The synchronous machining device for both ends of a double-gear part according to claim 4, characterized in that, The chuck positioning structure (8) includes several positioning pins (81) arranged on the outer circumference of the first gear part (21). The first gear part (21) is a helical gear structure, and the positioning pins (81) are arranged in a spiral distribution in the same direction and are respectively arranged one-to-one between two adjacent helical teeth (211) of the first gear part (21). The positioning disk (311) is provided with a pin disk (82) on the side away from the second gear part (22). The pin disk (82) has several positioning grooves (83) on the outer circumference, and one end of the positioning pins (81) is respectively arranged one-to-one in the positioning grooves (83).
6. The synchronous machining device for both ends of a double gear part according to claim 4, characterized in that, The clamp body (321) is a split conical cylindrical structure formed by a plurality of clamp heads (3211) surrounding it circumferentially. The clamp body (321) has a conical clamping surface (3212) on its outer circumferential side, and the clamping channel (12) has a conical mating surface (121) that matches the conical clamping surface (3212) on its inner circumferential side.
7. The device for synchronous processing of both ends of a double-gear part according to claim 1, characterized in that, The grinding structure (5) includes a grinding seat (51), a grinding shaft (52) is provided at one end of the grinding seat (51) facing the central drive spindle (1), a grinding head (53) is provided at the other end of the grinding shaft (52) away from the grinding seat (51), and a grinding drive assembly (9) capable of driving the grinding shaft (52) is provided inside the grinding seat (51).
8. The synchronous machining device for both ends of a double gear part according to claim 7, characterized in that, The grinding drive assembly (9) includes a grinding drive motor (91) disposed in the grinding seat (51), and one end of the grinding drive motor (91) is fixedly connected to the grinding shaft (52) through the motor shaft.
9. The device for synchronous processing at both ends of a double-gear part according to claim 1, characterized in that, The cutting tool assembly (7) is provided in correspondence with the measuring assembly (6), and the cutting tool assembly (7) includes a cutting tool holder (71). The cutting tool holder (71) has a cutting tool body (72) at one end facing the central drive spindle (1), and the cutting tool holder (71) is provided with a cutting tool motor that can drive the cutting tool body (72).
10. A device for synchronous processing at both ends of a double-gear part according to claim 9, characterized in that, The measuring component (6) includes a measuring seat (61), and a measuring rod (62) is fixedly provided at one end of the measuring seat (61) facing the central drive spindle (1). A measuring head (63) is provided on the measuring rod (62).