A high-frequency welding base for a shaped current collector

Abstract

The utility model discloses a kind of for high frequency welding pedestal of special-shaped current collector, it is related to liquid cooling pipe processing technical field, including pedestal device and adjusting seat, support seat is arranged on the pedestal device, the support seat is supported to pipeline;Adjusting seat is set on the pedestal, limiting piece is arranged on the adjusting seat, the limiting piece is positioned to weld ring, so that the position of the weld ring corresponding the support seat is set;Supporting table is arranged on the adjusting seat, the supporting table is supported to special-shaped current collector, so that the current collector is close to the pipeline, by pedestal device and adjusting seat can be welded to special-shaped current collector and pipeline.

Description

Technical Field

[0001] This utility model relates to the field of liquid cooling pipe processing technology, and in particular to a high-frequency welding base for irregularly shaped current collectors. Background Technology

[0002] In fields such as new energy and electronic devices, irregularly shaped current collectors are key conductive components, and the quality of their connection with pipelines directly affects the dielectric properties and structural stability of the overall equipment. Currently, the industry mostly uses high-frequency welding technology to connect irregularly shaped current collectors to pipelines. This technology uses Joule heat generated by high-frequency current to rapidly melt and bond the contact surfaces, offering advantages such as high welding efficiency and a small heat-affected zone.

[0003] However, irregularly shaped current collectors (such as asymmetrical contours and curved transitions) face numerous technical challenges in high-frequency welding: First, the support structure of traditional welding bases is mostly standardized, making it difficult to adapt to the bottom shape of irregularly shaped current collectors, causing them to tilt or shift during welding, affecting welding accuracy; Second, the welding ring, as a key consumable in high-frequency welding, needs to be precisely aligned with the connection position of the pipe and the current collector, but existing bases lack reliable limiting mechanisms for the welding ring, which is prone to shifting under welding pressure and thermal deformation, resulting in uneven welding strength; Third, when combining irregularly shaped current collectors and pipes of different specifications, the support height and limiting position of the base need to be frequently adjusted. Traditional bases have poor adjustment flexibility, and the adjustment process is time-consuming and labor-intensive, severely restricting production efficiency.

[0004] Furthermore, the existing base has insufficient precision in fitting between the fixing components and the adjustment components, which can easily lead to relative displacement under the high-frequency vibration environment of high-frequency welding, further reducing welding stability. At the same time, for the curved surfaces or special contours of irregularly shaped current collectors, traditional support structures cannot provide uniform support force, which may cause the current collector to deform due to uneven stress during welding, affecting the product qualification rate.

[0005] Therefore, developing a high-frequency welding base that can adapt to irregular current collector structures, precisely limit the welding ring, flexibly adjust the support position, and has strong stability is the key to solving the above-mentioned technical pain points and is of great significance to improving the welding quality and production efficiency of irregular current collectors. Utility Model Content

[0006] This utility model provides a high-frequency welding base for irregularly shaped current collectors, comprising:

[0007] A base device, on which a support seat is provided, the support seat supporting the pipe;

[0008] An adjustment seat is provided on the base, and a limiting component is provided on the adjustment seat. The limiting component limits the welding ring so that the welding ring is positioned corresponding to the position of the support seat.

[0009] The adjusting seat is provided with a support platform, which supports the irregularly shaped manifold, so that the manifold is close to the pipe.

[0010] Preferably, in this embodiment of the application, the base device includes a fixing member, on which the support seat is disposed, and the support seat is fixed by the fixing member;

[0011] The fastener has an opening at the position corresponding to the support base, and the opening accommodates the current collector.

[0012] Preferably, in this embodiment of the application, the adjusting seat includes:

[0013] An adjusting base is mounted on the fixing member, and the adjusting base is movably connected to the fixing member.

[0014] An adjustment support is provided on the adjustment base. The adjustment support moves with the adjustment base. The adjustment support is obliquely arranged on the adjustment base so that one end of the adjustment support is positioned corresponding to the welding ring.

[0015] The adjusting support is provided with a limiting member at one end away from the adjusting base, and the limiting member is supported by the adjusting support.

[0016] Preferably, in this embodiment of the application, the adjusting support is rotatably connected to the adjusting base, and two adjusting supports are provided. The two adjusting supports are arranged opposite to each other on the adjusting base, and one end of the adjusting support away from the adjusting base is rotatably connected to the limiting member.

[0017] Preferably, in this embodiment of the application, the limiting member is provided with a horizontal support member and a vertical support member, the horizontal support member and the vertical support member are arranged perpendicularly to each other, the horizontal support member supports and limits the bottom of the welding ring, and the vertical support member supports and limits the side of the welding ring;

[0018] The connection between the horizontal support and the vertical support is rotatably connected to the adjusting support.

[0019] Preferably, in this embodiment of the application, a limiting groove is provided on the fixing member corresponding to the position of the limiting member, the limiting groove is vertically provided on the fixing member, and a limiting block is provided on the horizontal support member corresponding to the position of the limiting groove, the limiting block is limited in the limiting groove, so that the limiting member moves vertically along the limiting groove.

[0020] Preferably, in this embodiment of the application, the adjusting support includes a telescopic member, which pushes the movement of the limiting member;

[0021] An abutment is provided in the limiting groove. The abutment is elastically disposed in the limiting groove, so that the abutment pushes the fixing member, causing the limiting block on the fixing member to abut against the inner wall of one side of the limiting groove.

[0022] Preferably, in this embodiment of the application, two adjustment seats are provided, and the two adjustment seats are arranged opposite to each other on the adjustment base. The adjustment seats and the adjustment support are arranged in a ring at intervals.

[0023] Preferably, in this embodiment of the application, a slide rail is provided on the inner side of the adjusting base, and a matching slide groove is provided on the fixing member, and the slide rail slides circumferentially along the slide groove.

[0024] Preferably, in this embodiment of the application, the upper surface of the support platform is provided with an adapter pad, the adapter pad is detachable from the support platform, and the outline of the adapter pad matches the bottom shape of the irregular current collector.

[0025] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0026] 1. The adapter pads on the support platform match the bottom shape of the irregular-shaped current collector, and the adapter pads are removable and replaceable. They can be flexibly adjusted according to the contour of different specifications of irregular-shaped current collectors to ensure uniform and stable support for the irregular-shaped current collectors. This prevents them from tilting, shifting or deforming due to uneven force during welding, and significantly improves welding accuracy and product qualification rate.

[0027] 2. The limiting components on the adjusting seat consist of horizontal and vertical supports. The horizontal support limits the bottom of the weld ring, while the vertical support limits the sides of the weld ring. Together, they firmly fix the weld ring in a precise position corresponding to the connection with the pipe and manifold. Even under welding pressure and thermal deformation, it effectively prevents the weld ring from shifting, ensuring uniform welding strength and improving welding quality.

[0028] 3. The adjusting base and the fixing component are circumferentially slidably connected via slide rails and grooves. The adjusting support component can rotate relative to the adjusting base, and the telescopic component on the adjusting support component can push the limiting component to move. Simultaneously, the vertical movement of the limiting block within the limiting groove also allows for adjustment of the limiting component's position. These structural designs enable the base to flexibly and quickly adjust its support height and limiting position according to different specifications of irregularly shaped manifolds and pipe combinations, reducing adjustment time and significantly improving production efficiency. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 A schematic diagram of a high-frequency welding base for irregularly shaped current collectors provided by this utility model;

[0031] Figure 2 A schematic diagram of a high-frequency welding base for irregularly shaped current collectors provided by this utility model;

[0032] Figure 3 A schematic diagram of a high-frequency welding base for irregularly shaped current collectors provided by this utility model;

[0033] Figure 4 This utility model provides a schematic diagram of a high-frequency welding base for irregularly shaped current collectors.

[0034] Explanation of reference numerals in the attached figures:

[0035] 100. Base assembly; 110. Fixing component; 111. Slide groove; 120. Support base; 121. Fixing groove; 130. Opening; 140. Limiting groove; 200. Adjusting seat; 210. Adjusting base; 211. Slide rail; 220. Adjusting support component; 230. Limiting component; 231. Horizontal support component; 232. Vertical support component; 233. Limiting block; 240. Support platform; 300. Welding ring; 400. Pipe; 500. Irregular manifold. Detailed Implementation

[0036] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0037] like Figures 1 to 4As shown in the figure, this utility model provides a high-frequency welding base for a non-standard current collector 500, including a base device 100 and an adjustment seat 200. The base device 100 mainly includes a fixing member 110 and a support seat 120. The fixing member 110 is located at the bottom of the support seat 120. The bottom of the fixing member 110 can be fixed to the workbench by a fixing nut to prevent the equipment from shaking. The support seat 120 on the fixing member 110 is fixedly connected to the fixing member 110. The support seat 120 can limit and support one end of the pipe 400. In this embodiment, the pipe 400 is set as a flat pipe. A fixing groove 121 is opened on the support seat 120 at the position corresponding to the flat pipe, so that one end of the flat pipe can be fixed through the fixing groove 121.

[0038] An opening 130 is formed on one side of the support base 120 relative to the fixing member 110. The opening 130 can accommodate the irregular manifold 500, which facilitates the welding of the irregular manifold 500 to the flat tube.

[0039] In the above-mentioned welding connection, the welding ring 300 needs to be aligned with the connection part of the irregular current collector 500 and the flat tube to facilitate the welding connection between the two. In order to align the welding ring 300 with the welding part, an adjustment seat 200 is provided in this embodiment. The adjustment seat 200 mainly includes an adjustment base 210 and an adjustment support 220. The adjustment base 210 is set as an annular structure. A circular structure is provided on the fixing member 110 at the position corresponding to the adjustment base 210. The radius of the circular structure is equal to the inner half of the adjustment base 210. The diameter is such that the adjusting base 210 can be fitted onto the outside of the circular structure, facilitating the movable connection of the adjusting base 210 to the fixing member 110. Specifically, a slide rail 211 is provided on the inner side of the adjusting base 210, and the slide rail 211 is arranged circumferentially on the inner side of the adjusting base 210. A matching groove 111 is provided on the fixing member 110 at the position corresponding to the slide rail 211. The slide rail 211 is located in the groove 111, so that the slide rail 211 slides circumferentially along the groove 111, thereby driving the adjusting base 210 to rotate circumferentially on the fixing member 110.

[0040] In this embodiment, an adjustment support 220 is provided on the rotating adjustment base 210. The adjustment support 220 is obliquely arranged on the adjustment base 210. When the adjustment base 210 rotates on the fixing member 110, the adjustment support 220 rotates with the adjustment base 210. A limiting member 230 is provided at one end of the adjustment support 220 away from the adjustment base 210. The limiting member 230 is supported by the adjustment support 220. At the same time, the limiting member 230 can support a part of the structure on the welding ring 300, so that the welding ring 300 at this part corresponds to the connection part of the bend and the irregular manifold 500, which facilitates the welding of the pipe 400 and the irregular manifold 500 with the cooperation of the welding ring 300.

[0041] In the above-described embodiment, to facilitate effective support of the welding ring 300 by the limiting member 230, the adjusting support member 220 is rotatably connected to the adjusting base 210. The adjusting support member 220 can rotate relative to the adjusting base 210 at a certain angle to accommodate welding rings 300 of different sizes and irregularly shaped current collectors 500. This rotatable connection design enhances the flexibility and adaptability of the base, allowing operators to easily adjust the position of the limiting member 230 to ensure that the welding ring 300 is accurately aligned with the welding area.

[0042] Furthermore, the end of the adjusting support 220 away from the adjusting base 210 is rotatably connected to the limiting member 230. Meanwhile, the limiting member 230 is mainly composed of a horizontal support 231 and a vertical support 232. The horizontal support 231 and the vertical support 232 are arranged perpendicularly to each other, and the horizontal support 231 is connected to the vertical support 232. The horizontal support 231 supports and limits the bottom of the welding ring 300, and the vertical support 232 supports and limits the side of the welding ring 300.

[0043] In this embodiment, the end of the adjusting support 220 away from the adjusting base 210 is rotatably connected to the connection point of the horizontal support 231 and the vertical support 232.

[0044] In this embodiment, two adjustment supports 220 are provided, and the two adjustment supports 220 are arranged opposite each other above the adjustment base 210.

[0045] In the above structure, the cooperation between the adjusting base 210 and the adjusting support 220 can effectively support the welding ring 300 of a certain structure. When the welding ring 300 is too large or too small, the adjusting base 210 and the adjusting support 220 need to be adjusted adaptively. In this embodiment, specifically:

[0046] The adjusting support 220 can be configured as a telescopic component. The telescopic component can extend and shorten the length of the adjusting support 220 to facilitate the support of welding rings 300 of different sizes, so that the telescopic component can push and move the limiting component 230.

[0047] To facilitate the extension and retraction of the telescopic component, a limiting groove 140 is provided on the fixing component 110 at the position corresponding to the limiting component 230. The limiting groove 140 is vertically positioned on the fixing component 110, limiting the limiting component 230 in a vertical position and preventing it from shifting during movement, thus improving its stability. Simultaneously, a limiting block 233 is provided on the horizontal support component 231 at the position corresponding to the limiting groove 140. The limiting block 233 is positioned within the limiting groove 140, allowing the limiting component 230 to move vertically along it. This design of the limiting block 233 and the limiting groove 140 not only restricts the horizontal movement of the limiting component 230 but also provides guidance for its vertical adjustment, further enhancing the base's adjustment flexibility and stability.

[0048] Preferably, an abutment is also provided within the limiting groove 140. The abutment is elastically positioned within the limiting groove 140. When the limiting block 233 moves vertically within the limiting groove 140, the abutment can elastically abut against the limiting block 233, thereby providing stable support for the limiting block 233 and preventing it from shaking or deviating from the predetermined path during movement. The design of the abutment enhances the stability of the limiting block 230 within the limiting groove 140, enabling the limiting block 230 to more accurately limit the welding ring 300.

[0049] Furthermore, the elastic design of the abutment component can absorb vibrations and impacts generated during welding, further protecting the stability of the weld ring 300 and the irregularly shaped current collector 500 during the welding process. This design helps improve welding quality and reduce welding defects.

[0050] In practical implementation, the abutment can be made of elastic materials such as springs or elastic sheets to ensure good elasticity and resilience. Meanwhile, the shape and size of the abutment can be rationally designed based on the structure of the limiting groove 140 and the limiting block 233 to achieve the best fit.

[0051] In this embodiment, two support platforms 240 are provided, and the two support platforms 240 are arranged opposite each other on the adjusting base 210. The support platforms 240 and the adjusting support members 220 are arranged in a ring at intervals.

[0052] Meanwhile, the upper surface of the support platform 240 is provided with an adapter pad, which can be detached from the support platform 240. The outline of the adapter pad matches the bottom shape of the irregular current collector 500.

[0053] In summary, the high-frequency welding base for irregularly shaped current collectors 500 provided by this utility model effectively solves the technical difficulties faced by irregularly shaped current collectors 500 in the high-frequency welding process by adopting innovative designs such as adaptable pads, limiting parts 230, sliding rails 211 and sliding grooves 111, telescopic parts, and abutment parts. It improves welding accuracy, welding quality and production efficiency, and has significant technical effects and economic benefits.

[0054] The above-disclosed embodiments are only a few specific examples of the present utility model. However, the embodiments of the present utility model are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present utility model.

Claims

1. A high-frequency welding base for irregularly shaped current collectors, characterized in that, include: A base device, on which a support seat is provided, the support seat supporting the pipe; An adjustment seat is provided on the base, and a limiting component is provided on the adjustment seat. The limiting component limits the welding ring so that the welding ring is positioned corresponding to the position of the support seat. The adjusting seat is provided with a support platform, which supports the irregularly shaped manifold, so that the manifold is close to the pipe.

2. A high-frequency welding base for irregularly shaped current collectors according to claim 1, characterized in that, The base device includes a fixing member, on which the support seat is provided, and the support seat is fixed by the fixing member; The fastener has an opening at the position corresponding to the support base, and the opening accommodates the irregularly shaped current collector.

3. A high-frequency welding base for irregularly shaped current collectors according to claim 2, characterized in that, The adjusting seat includes: An adjusting base is mounted on the fixing member, and the adjusting base is movably connected to the fixing member. An adjustment support is provided on the adjustment base. The adjustment support moves with the adjustment base. The adjustment support is obliquely arranged on the adjustment base so that one end of the adjustment support is positioned corresponding to the welding ring. The adjusting support is provided with a limiting member at one end away from the adjusting base, and the limiting member is supported by the adjusting support.

4. A high-frequency welding base for irregularly shaped current collectors according to claim 3, characterized in that, The adjusting support is rotatably connected to the adjusting base. There are two adjusting supports, which are arranged opposite to each other on the adjusting base. The end of the adjusting support away from the adjusting base is rotatably connected to the limiting member.

5. A high-frequency welding base for irregularly shaped current collectors according to claim 4, characterized in that, The limiting component is provided with a horizontal support and a vertical support, which are arranged perpendicularly to each other. The horizontal support supports and limits the bottom of the welding ring, and the vertical support supports and limits the side of the welding ring. The connection between the horizontal support and the vertical support is rotatably connected to the adjusting support.

6. A high-frequency welding base for irregularly shaped current collectors according to claim 5, characterized in that, The fixing member is provided with a limiting groove corresponding to the position of the limiting member. The limiting groove is vertically arranged on the fixing member. The horizontal support member is provided with a limiting block corresponding to the position of the limiting groove. The limiting block is limited in the limiting groove, so that the limiting member can move vertically along the limiting groove.

7. A high-frequency welding base for irregularly shaped current collectors according to claim 6, characterized in that, The adjusting support includes a telescopic component, which pushes the movement of the limiting component; An abutment is provided in the limiting groove. The abutment is elastically disposed in the limiting groove, so that the abutment pushes the fixing member, causing the limiting block on the fixing member to abut against the inner wall of one side of the limiting groove.

8. A high-frequency welding base for irregularly shaped current collectors according to claim 3, characterized in that, Two support platforms are provided, and the two support platforms are arranged opposite each other on the adjustment base. The support platforms and the adjustment support are arranged in a ring at intervals.

9. A high-frequency welding base for irregularly shaped current collectors according to claim 3, characterized in that, The inner side of the adjustment base is provided with a slide rail, and the fixing component is provided with a matching slide groove. The slide rail slides circumferentially along the slide groove.

10. A high-frequency welding base for irregularly shaped current collectors according to claim 1, characterized in that, The upper surface of the support platform is provided with an adapter pad, which is detachable from the support platform. The outline of the adapter pad matches the bottom shape of the irregular current collector.

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