Ultrasonic horn for an ultrasonic welding system and ultrasonic welding system
By designing alignment features and working surfaces at the tip of the ultrasonic welding electrode, and utilizing vacuum source pickup and torsional motion, the problems of misaligned conductive pins and whisker formation are solved, thus improving welding accuracy and reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KULICKE & SOFFA IND INC
- Filing Date
- 2025-07-11
- Publication Date
- 2026-07-21
AI Technical Summary
In existing ultrasonic welding technology, conductive pins are prone to misalignment and the formation of unwanted whiskers from unwelded material during the pickup and welding process, leading to problems such as short circuits.
The design of the distal part of the ultrasonic welding electrode includes alignment features and a working surface. The conductive pins are picked up by a vacuum source and aligned with the hole using the alignment features. Combined with the torsional motion used in the ultrasonic welding process, the welding accuracy and reliability are improved.
It improves the alignment accuracy and welding quality of conductive pins, reduces the formation of unwelded material, lowers the risk of short circuits, and enhances the reliability of the welding process.
Smart Images
Figure CN224526210U_ABST