A rotary disc type ultrasonic machine

Abstract

The utility model relates to product welding technical field, concretely is a carousel type ultrasonic machine, including frame, the surface of frame is provided with base feeding mechanism, face cover feeding mechanism and top cap feeding mechanism for the loading of product base, panel and top cap respectively, the surface of frame is installed carousel mechanism, and this carousel mechanism is used for the rotation work of product, the surface of frame is provided with two groups ultrasonic welding machine, one end of frame is provided with unloading assembly, the utility model discloses through base feeding mechanism, face cover feeding mechanism and top cap feeding mechanism realizes the loading function of different products, improved the degree of automation, does not need manual auxiliary operation in the loading process, reduced the labor intensity, improved work efficiency, and the utility model discloses through setting unloading assembly, improved the linkage between each station, and through in -place detection, improved the yield rate when product welding.

Description

Technical Field

[0001] This utility model relates to the field of product welding technology, specifically a rotary ultrasonic machine. Background Technology

[0002] The product requires welding during assembly. However, currently, the welding process is done manually, resulting in low automation and increased labor intensity. Furthermore, existing products rarely have position checks during welding, which reduces the yield rate. Utility Model Content

[0003] The purpose of this invention is to provide a rotary ultrasonic machine to solve the problems mentioned in the background art, such as low efficiency of manual operation and low yield due to infrequent accurate detection.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a rotary ultrasonic machine, comprising a frame, wherein the surface of the frame is respectively provided with a base feeding mechanism, a faceplate feeding mechanism, and a top cover feeding mechanism for feeding product bases, panels, and top covers; a rotary mechanism is mounted on the surface of the frame for rotating the product; two sets of ultrasonic welding machines are provided on the surface of the frame for welding the product; and a feeding assembly is provided at one end of the frame for unloading the welded product.

[0005] Preferably, the turntable mechanism consists of a rotary table, a motor, a cylinder top platform, and a photoelectric switch. The surface of the frame is rotatably connected to the rotary table with six sets of fixtures. The surface of the frame is equipped with a motor, which is connected to the rotary table through a reducer. The motor is used to drive the rotary table to rotate.

[0006] Preferably, a cylinder top platform is installed on the surface of the frame and below the rotary table, which is used to support the product in the fixture during welding; a photoelectric switch is installed on the surface of the frame and on one side of the cylinder top platform, which is used for position sensing during welding.

[0007] Preferably, the base feeding mechanism includes a feeding rack and a feeding robot. The feeding rack is disposed on one side of the frame, and the feeding robot is installed on the surface of the frame and on one side of the feeding rack. The feeding robot is used to feed the products in the feeding rack onto the fixture of the rotary table. A control panel is installed on the surface of the frame.

[0008] Preferably, both the face cover feeding mechanism and the top cover feeding mechanism are composed of a feeding machine assembly, a material tray, a robot, and a cylinder tilting assembly. The feeding machine assembly is placed on one side of the frame, and the material tray is installed on the surface of the frame.

[0009] Preferably, a robot and a cylinder flipping assembly are installed on the surface of the frame and on one side of the material tray. The robot flips the product that needs to be flipped by the cylinder flipping assembly and places it on the fixture of the rotary table.

[0010] Preferably, the unloading assembly consists of an unloading robot and an unloading line, both of which are fixed to the surface of the frame. The unloading line is used to transport the welded product to the unloading robot to complete the unloading.

[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: This rotary ultrasonic machine feeds the product base onto the rotary mechanism via a base feeding mechanism, followed by a faceplate feeding mechanism feeding the product panel. After feeding, the panel is welded using an ultrasonic welding machine. Subsequently, the top cover is fed onto the product top cover via a top cover feeding mechanism, and finally, the unloading component unloads the welded product. This utility model achieves feeding functions for different products through the base feeding mechanism, faceplate feeding mechanism, and top cover feeding mechanism, improving the degree of automation. No manual assistance is required during the feeding process, reducing labor intensity and improving work efficiency. Furthermore, by setting up the unloading component, this utility model improves the linkage between various workstations, and by using arrival detection, it improves the yield rate during product welding. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0014] Figure 3 This is a schematic diagram of a partial separation structure of the present invention;

[0015] Figure 4 This is a schematic diagram of a partial explosion structure of the present invention;

[0016] Figure 5 This is an enlarged structural schematic diagram of the turntable mechanism of this utility model.

[0017] In the diagram: 1. Frame; 11. Control panel; 2. Base feeding mechanism; 21. Feeding rack; 22. Feeding robot; 3. Top cover feeding mechanism; 4. Top cover feeding mechanism; 41. Feeding machine assembly; 42. Material tray; 43. Robot; 44. Cylinder tilting assembly; 5. Ultrasonic welding machine; 6. Unloading assembly; 61. Unloading robot; 62. Unloading line; 7. Turntable mechanism; 71. Rotary turntable; 72. Motor; 73. Cylinder top platform; 74. Photoelectric switch. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] The structure of the rotary ultrasonic machine provided by this utility model is as follows: Figure 1 as well as Figure 3 As shown, the machine includes a frame 1. The surface of the frame 1 is respectively provided with a base feeding mechanism 2, a face cover feeding mechanism 3, and a top cover feeding mechanism 4 for feeding the product base, panel, and top cover. The face cover feeding mechanism 3 and the top cover feeding mechanism 4 are both composed of a feeding machine assembly 41, a material tray 42, a robot 43, and a cylinder flipping assembly 44. The feeding machine assembly 41 is placed on one side of the frame 1. The material tray 42 is installed on the surface of the frame 1. The robot 43 and the cylinder flipping assembly 44 are installed on the surface of the frame 1 and on one side of the material tray 42. The robot 43 flips the product that needs to be flipped by the cylinder flipping assembly 44 and places it on the fixture of the rotary table 71.

[0020] During implementation, the product is fed into the tray 42 through the feeding machine component 41. Then, the robot 43 grabs the product from the tray 42 and enters the camera position. The CCD camera detects the front and back of the product. If it is the front side, the robot 43 will place the product on top of the product in the rotary table 71 fixture. If it is the back side, the robot 43 will place the product into the cylinder flipping component 44. After the cylinder flipping component 44 flips the product, the robot 43 will grab it and place it on top of the product in the rotary table 71 fixture.

[0021] Furthermore, such as Figure 2 as well as Figure 5 As shown, a turntable mechanism 7 is mounted on the surface of the frame 1. The turntable mechanism 7 is used for the rotation of the product. The turntable mechanism 7 consists of a circular turntable 71, a motor 72, a cylinder top platform 73, and a photoelectric switch 74. The circular turntable 71 with six sets of fixtures is rotatably connected to the surface of the frame 1. The motor 72 is mounted on the surface of the frame 1 and is connected to the circular turntable 71 through a reducer. The motor 72 is used to drive the circular turntable 71 to rotate. The cylinder top platform 73 is mounted on the surface of the frame 1 and below the circular turntable 71. The cylinder top platform 73 is used to support the product in the fixture during welding. The photoelectric switch 74 is mounted on the surface of the frame 1 and on one side of the cylinder top platform 73. The photoelectric switch 74 is used for position sensing during welding.

[0022] During implementation, the motor 72 drives the rotary table 71 to rotate, and then the product panel is fed onto the base in the rotary table 71 fixture by the faceplate feeding mechanism 3. Then, driven by the motor 72, it enters the ultrasonic welding machine 5 and is pressed and welded by the first ultrasonic welding machine 5.

[0023] Furthermore, such as Figure 3 as well as Figure 4 As shown, the base feeding mechanism 2 includes a feeding rack 21 and a feeding robot 22. The feeding rack 21 is located on one side of the frame 1. The feeding robot 22 is installed on the surface of the frame 1 and on one side of the feeding rack 21. The feeding robot 22 is used to feed the products in the feeding rack 21 onto the fixture of the rotary table 71. Two sets of ultrasonic welding machines 5 are provided on the surface of the frame 1. The ultrasonic welding machines 5 are used for welding the products. A feeding assembly 6 is provided at one end of the frame 1. The feeding assembly 6 is used for unloading the welded products. The feeding assembly 6 consists of a feeding robot 61 and a feeding line 62. Both the feeding robot 61 and the feeding line 62 are fixed to the surface of the frame 1. The feeding line 62 is used to transport the welded products to the feeding robot 61 to complete the unloading. A control panel 11 is installed on the surface of the frame 1. The control panel 11 is used for controlling the operation of the entire machine.

[0024] During implementation, the feeding robot 22 loads the product base from the feeding rack 21 into the fixture in the rotary table 71; after subsequent welding, the product is transported to the unloading robot 61 via the unloading line 62 to complete the unloading.

[0025] Working principle: In use, the product base is first fed to the turntable mechanism 7 by the base feeding mechanism 2, then the product panel is fed by the cover feeding mechanism 3, and then welded by the ultrasonic welding machine 5. Subsequently, the product top cover is fed by the top cover feeding mechanism 4, and finally unloaded by the unloading component 6 after welding.

[0026] Specifically, the feeding robot 22 feeds the product base from the feeding rack 21 into the fixture in the rotary table 71. Then, the motor 72 drives the rotary table 71 to rotate. Subsequently, the product panel is fed onto the base in the fixture of the rotary table 71 through the faceplate feeding mechanism 3. Then, driven by the motor 72, it enters the ultrasonic welding machine 5 and is pressed and welded by the first ultrasonic welding machine 5. Then, the top cover feeding mechanism 4 feeds the product top cover. After feeding, the second ultrasonic welding machine 5 performs pressing and welding. During the welding process, the cylinder top platform 73 provides support, and the photoelectric switch 74 achieves positioning sensing during welding. After welding, the product is transported to the unloading robot 61 through the unloading line 62 to complete the unloading.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention.

Claims

1. A rotary ultrasonic machine, comprising a frame (1), characterized in that: The surface of the frame (1) is respectively provided with a base feeding mechanism (2), a face cover feeding mechanism (3), and a top cover feeding mechanism (4) for feeding the product base, panel, and top cover. The surface of the frame (1) is equipped with a turntable mechanism (7) for rotating the product. The surface of the frame (1) is provided with two sets of ultrasonic welding machines (5) for welding the product. One end of the frame (1) is provided with a feeding assembly (6) for feeding the welded product. The surface of the frame (1) is equipped with a control panel (11).

2. The rotary ultrasonic machine according to claim 1, characterized in that: The turntable mechanism (7) consists of a turntable (71), a motor (72), a cylinder top platform (73), and a photoelectric switch (74). The surface of the frame (1) is rotatably connected to the turntable (71) with six sets of fixtures. The surface of the frame (1) is equipped with a motor (72), and the motor (72) is connected to the turntable (71) through a reducer. The motor (72) is used to drive the turntable (71) to rotate.

3. A rotary ultrasonic machine according to claim 2, characterized in that: A cylinder top platform (73) is installed on the surface of the frame (1) and below the rotary table (71). The cylinder top platform (73) is used to support the product in the fixture during welding. A photoelectric switch (74) is installed on the surface of the frame (1) and on one side of the cylinder top platform (73). The photoelectric switch (74) is used for position sensing during welding.

4. A rotary ultrasonic machine according to claim 1, characterized in that: The base feeding mechanism (2) includes a feeding rack (21) and a feeding robot (22). The feeding rack (21) is located on one side of the frame (1). The feeding robot (22) is installed on the surface of the frame (1) and on one side of the feeding rack (21). The feeding robot (22) is used to feed the products in the feeding rack (21) onto the fixture of the rotary table (71).

5. A rotary ultrasonic machine according to claim 1, characterized in that: The face cover feeding mechanism (3) and the top cover feeding mechanism (4) are both composed of a feeding machine assembly (41), a material tray (42), a robot (43) and a cylinder tilting assembly (44). The feeding machine assembly (41) is placed on one side of the frame (1), and the material tray (42) is installed on the surface of the frame (1).

6. A rotary ultrasonic machine according to claim 5, characterized in that: A robot (43) and a cylinder flipping assembly (44) are installed on the surface of the frame (1) and on one side of the tray (42). The robot (43) flips the product that needs to be flipped by the cylinder flipping assembly (44) and places it on the fixture of the turntable (71).

7. A rotary ultrasonic machine according to claim 1, characterized in that: The unloading assembly (6) consists of an unloading robot (61) and an unloading line (62). Both the unloading robot (61) and the unloading line (62) are fixed to the surface of the frame (1). The unloading line (62) is used to transport the welded product to the unloading robot (61) to complete the unloading.

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