Auxiliary welding fixture for turbine shell production

Abstract

The utility model discloses a kind of auxiliary welding jigs for turbine shell production, is related to auxiliary welding jigs for turbine shell production technical field, including welding base frame, two chuck shell removals, turbine shell, two turbine shell chucks, two rubber non-slip mats, two rotary handles, the inner cavity of welding base frame is movably connected with the surface of chuck shell removal.This utility model sets up chuck adjusting device, solves turbine shell as the core component of turbocharger, needs to work in extreme environment of high temperature, high pressure, welding processing is the key process link in turbine shell manufacturing, turbine shell auxiliary welding jig is a kind of auxiliary tool for turbine shell welding processing process, the mode of the existing welding jig usually uses bolt to adjust fixture accessory, positioning is carried out to welding object, however bolt is loosened or fastened repeatedly to be screwed, reduce production efficiency, and welding process is accompanied by high frequency vibration and local high temperature, bolt is easy to loosen or deform, affect the problem of welding quality.

Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary welding fixtures for turbine housing production, specifically an auxiliary welding fixture for turbine housing production. Background Technology

[0002] The turbine housing is a key component of a turbocharger, playing a crucial role in guiding exhaust gas, energy conversion, and pressure control. It is commonly used in the automotive, aerospace, and energy industries. Turbine housing production refers to the entire process of manufacturing this critical component. In summary, the existing technology has the following problems: as a core component of a turbocharger, the turbine housing must operate in extreme environments of high temperature and high pressure. Welding is a critical process in turbine housing manufacturing. A turbine housing auxiliary welding fixture is an auxiliary tool used in the turbine housing welding process. Existing welding fixtures typically use bolt-adjustable fixture accessories to position the workpiece. However, the bolts need to be repeatedly tightened or loosened, reducing production efficiency. Furthermore, the welding process involves high-frequency vibration and localized high temperatures, making the bolts prone to loosening or deformation, affecting weld quality. Therefore, this paper proposes an auxiliary welding fixture for turbine housing production to solve the above problems. Utility Model Content

[0003] To address the problems mentioned in the background art, the purpose of this utility model is to provide an auxiliary welding fixture for turbine housing production. This fixture offers the advantage of convenient positioning of the workpiece, solving the problem that the turbine housing, as a core component of the turbocharger, must operate in extreme environments of high temperature and high pressure. Welding is a crucial process in turbine housing manufacturing. The auxiliary welding fixture is an auxiliary tool used in the turbine housing welding process. Existing welding fixtures typically use bolt-adjustable fixture accessories to position the workpiece. However, bolts need to be repeatedly tightened or loosened, reducing production efficiency. Furthermore, the welding process involves high-frequency vibration and localized high temperatures, making bolts prone to loosening or deformation, affecting welding quality.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary welding fixture for turbine housing production, comprising a welding base frame, two chucks for moving the housing, a turbine housing, two turbine housing chucks, two rubber anti-slip pads, and two rotating handles. The inner cavity of the welding base frame is movably connected to the surface of the chucks for moving the housing. The turbine housing is disposed on the top of the welding base frame. The rubber anti-slip pads are fixedly connected to the surface of the turbine housing chucks. The opposite sides of the two rubber anti-slip pads are in close contact with the inner cavity of the turbine housing. The rotating handles are disposed on opposite sides of the two turbine housing chucks.

[0005] A chuck adjustment device is disposed in the inner cavity of the chuck transfer case.

[0006] As a preferred embodiment of the present invention, the chuck adjustment device includes two chuck adjustment blocks. The opposite sides of the two chuck adjustment blocks penetrate the chuck shifting shell and extend to the outer side of the inner cavity of the chuck shifting shell. Two limiting posts are fixedly connected to the opposite sides of the two chuck adjustment blocks. A tension spring is sleeved on the surface of the limiting post, and the surface of the tension spring is fixedly connected to the surface of the chuck adjustment block.

[0007] As a preferred embodiment of this utility model, the inner cavity of the chuck transfer shell is fixedly connected with four limiting plates that cooperate with the limiting posts, and the surface of the limiting posts is movably connected to the inner cavity of the limiting plates.

[0008] As a preferred embodiment of this utility model, the top and bottom of the inner cavity of the welding base frame are provided with a plurality of adjustment grooves that cooperate with the chuck adjustment block, and the surface of the chuck adjustment block is in contact with the inner cavity of the adjustment groove.

[0009] As a preferred embodiment of this utility model, both the left and right sides of the limiting post are fixedly connected to translational cylinders, and the inner cavity of the chuck shifting shell is movably connected to two shifting column extrusion frames that cooperate with the translational cylinders. The inner cavity of the shifting column extrusion frame is movably connected to the surface of the translational cylinder, and the opposite sides of the two shifting column extrusion frames penetrate the chuck shifting shell and extend to the outer side of the inner cavity of the chuck shifting shell.

[0010] As a preferred embodiment of this invention, a stabilizing frame is fixedly connected to the surface of the chuck transfer shell, and the inner cavity of the stabilizing frame is movably connected to the surface of the welding base frame.

[0011] As a preferred embodiment of this utility model, a rotating chuck is fixedly connected to the top of the stabilizing frame, and a rotating block is movably connected to the inner cavity of the rotating chuck. The left and right sides of the rotating block penetrate the rotating chuck and extend to the outer side of the inner cavity of the rotating chuck. The surface of the rotating block is fixedly connected to the surface of the turbine housing chuck and the surface of the rotating handle.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model solves the problem of turbine housing, as a core component of turbochargers, needing to operate in extreme environments of high temperature and high pressure. Welding is a key process in turbine housing manufacturing. The turbine housing auxiliary welding fixture is an auxiliary tool used in the turbine housing welding process. Existing welding fixtures usually use bolt adjustment fixture accessories to position the workpiece. However, the bolts need to be repeatedly tightened or loosened, which reduces production efficiency. Moreover, the welding process is accompanied by high-frequency vibration and local high temperature, which makes the bolts easy to loosen or deform, affecting the welding quality.

[0014] 2. By setting up a chuck adjustment device, a limiting plate shell, and an adjustment groove, this utility model can restrict the position of the turbine housing when the turbine housing chuck needs to position the turbine housing.

[0015] 3. This utility model, by setting a rotating housing and a rotating block, will drive the rotating block to rotate along the inner cavity of the rotating housing when the turbine housing rotates. The cooperation between the rotating block and the rotating housing has a limiting effect on the rotation position of the turbine housing. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural schematic diagram provided in an embodiment of the present utility model;

[0017] Figure 2 This is a three-dimensional schematic diagram showing the connection of the welding base frame, the chuck moving shell, and the stabilizing frame provided in this embodiment of the utility model;

[0018] Figure 3 This is a three-dimensional schematic diagram of the connection between the rotating block and the rotating housing provided in this embodiment of the utility model;

[0019] Figure 4 This is a three-dimensional sectional view of the chuck transfer shell provided in this embodiment of the utility model.

[0020] In the diagram: 1. Welded base frame; 2. Chuck moving shell; 3. Turbine shell; 4. Turbine shell chuck; 5. Rubber anti-slip pad; 6. Rotary handle; 7. Chuck adjustment device; 701. Chuck adjustment block; 702. Limiting post; 703. Tension spring; 8. Limiting plate shell; 9. Adjustment groove; 10. Translation cylinder; 11. Moving post extrusion frame; 12. Stabilizing frame; 13. Rotating chuck; 14. Rotating chuck block. Detailed Implementation

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0024] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0025] Example 1

[0026] Reference Figure 1-4 This is the first embodiment of the present invention, which provides an auxiliary welding fixture for turbine housing production, including a welding base frame 1, two chuck housings 2, a turbine housing 3, two turbine housing chucks 4, two rubber anti-slip pads 5, and two rotating handles 6. The inner cavity of the welding base frame 1 is movably connected to the surface of the chuck housings 2. The turbine housing 3 is disposed on the top of the welding base frame 1. The rubber anti-slip pads 5 are fixedly connected to the surface of the turbine housing chucks 4. The opposite sides of the two rubber anti-slip pads 5 are in close contact with the inner cavity of the turbine housing 3. The rotating handles 6 are disposed on the opposite sides of the two turbine housing chucks 4.

[0027] Chuck adjustment device 7 is located inside the chuck housing 2.

[0028] Specifically, by setting up the chuck adjustment device 7, the limiting plate shell 8, and the adjustment groove 9, when the turbine chuck needs to move to a position that contacts the inner cavity of the turbine housing 3, or to disengage from the inner cavity of the turbine housing 3, the coordinated use of the chuck adjustment device 7, the limiting plate shell 8, and the adjustment groove 9 has an adjustment effect on the position of the turbine housing 3.

[0029] Furthermore, when the welding fixture used in the production of turbine housing 3 is used to conveniently position the welded object, the user first places the turbine housing 3 on one side opposite to the two turbine housing chucks 4, and then presses the two column pressing frames 11 on one side opposite to each other. When the column pressing frame 11 moves, it will generate a pressing force on the translational cylinder 10. The translational cylinder 10 subjected to the pressing force will drive the limiting column 702 to move along the inner cavity of the limiting plate shell 8. When the limiting column 702 moves, it will drive the chuck adjusting block 701 to move. At the same time, the force generated when the chuck adjusting block 701 moves causes the tension spring 703 to undergo elastic deformation. When the chuck adjusting block 701 has completely moved into the inner cavity of the chuck shifting shell 2, the turbine housing chuck 4 is pulled towards the side closer to the turbine housing 3, driving the chuck shifting shell 2 along the inner cavity of the turbine housing 3. As the inner cavity of the welding base frame 1 moves, the stabilizing frame 12 moves along the surface of the welding base frame 1. When the rubber anti-slip pad 5 on the surface of the turbine housing chuck 4 is in close contact with the inner cavity of the turbine housing 3, the shifting column extrusion frame 11 is released. The restoring force generated by the spring 703 returning to its shape will drive the chuck adjusting block 701 to be inserted into the inner cavity of the adjusting groove 9. At this time, the position of the turbine housing 3 is restricted. During welding, the operator can rotate the rotating handle 6. The rotating handle 6 will drive the rotating block 14 to rotate along the inner cavity of the rotating chuck 13, and at the same time drive the turbine housing chuck 4 and the turbine housing 3 to rotate. The cooperative use of the rotating block 14 and the rotating chuck 13 has an adjustment effect on the angle of the turbine housing 3 during welding. At this time, the welding fixture for the production of the turbine housing 3 can conveniently position the welded object.

[0030] Example 2

[0031] In the second embodiment of this utility model, the chuck adjustment device 7 includes two chuck adjustment blocks 701. The opposite sides of the two chuck adjustment blocks 701 penetrate the chuck shifting shell 2 and extend to the outer side of the inner cavity of the chuck shifting shell 2. The opposite sides of the two chuck adjustment blocks 701 are fixedly connected to two limiting posts 702. The surface of the limiting posts 702 is fitted with a tension spring 703. The surface of the tension spring 703 is fixedly connected to the surface of the chuck adjustment block 701. The inner cavity of the chuck shifting shell 2 is fixedly connected to four limiting plate shells 8 that cooperate with the limiting posts 702. The surface of the limiting posts 702 is movably connected to the inner cavity of the limiting plate shells 8. The top and bottom of the inner cavity of the welding base frame 1 are provided with several adjustment grooves 9 that cooperate with the chuck adjustment blocks 701. The surface of the chuck adjustment blocks 701 is in contact with the inner cavity of the adjustment grooves 9.

[0032] Specifically, by setting up the chuck adjustment device 7, the limiting plate shell 8, and the adjustment groove 9, when the turbine housing chuck 4 needs to position the turbine housing 3, the coordinated use of the chuck adjustment device 7, the limiting plate shell 8, and the adjustment groove 9 has a limiting effect on the position of the turbine housing 3.

[0033] Furthermore, the translational cylinder 10 subjected to the compressive force will drive the limiting post 702 to move along the inner cavity of the limiting plate shell 8. When the limiting post 702 moves, it will drive the chuck adjusting block 701 to move. At the same time, the force generated when the chuck adjusting block 701 moves will cause the tension spring 703 to undergo elastic deformation. The restoring force generated by the tension spring 703 returning to its shape will drive the chuck adjusting block 701 to be inserted into the inner cavity of the adjusting groove 9. At this time, the position of the turbine shell 3 is restricted.

[0034] Example 3

[0035] In the third embodiment of this utility model, a rotating clasp 13 is fixedly connected to the top of the stabilizing frame 12, and a rotating block 14 is movably connected to the inner cavity of the rotating clasp 13. The left and right sides of the rotating block 14 penetrate the rotating clasp 13 and extend to the outer side of the inner cavity of the rotating clasp 13. The surface of the rotating block 14 is fixedly connected to the surface of the turbine housing chuck 4, and the surface of the rotating block 14 is fixedly connected to the surface of the rotating handle 6.

[0036] Specifically, by setting a rotating retainer 13 and a rotating retainer 14, when the turbine housing 3 rotates, it will drive the rotating retainer 14 to rotate along the inner cavity of the rotating retainer 13. The cooperation between the rotating retainer 14 and the rotating retainer 13 has a limiting effect on the rotation position of the turbine housing 3.

[0037] Furthermore, during welding, the operator can rotate the rotating handle 6, which will cause the rotating block 14 to rotate along the inner cavity of the rotating chuck 13, and at the same time drive the turbine housing chuck 4 and the turbine housing 3 to rotate. The coordinated use of the rotating block 14 and the rotating chuck 13 has an adjustment function for the angle of the turbine housing 3 during welding.

[0038] In summary, by setting the chuck adjustment device 7, the welding fixture used in the production of turbine housing 3 can be conveniently positioned to weld the workpiece.

[0039] The springs used in this application can be additionally fitted with protective measures that are common knowledge in the field of this technology under different usage environments. These measures include, but are not limited to, the following: protective covers for equipment protection, dustproof nets for equipment dust protection, and sealing components or waterproof coatings for equipment waterproofing. These are common technical means used by those skilled in the art.

[0040] It should be noted that the spring is a device or equipment that exists in the prior art, or a device or equipment that can be implemented by the prior art. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the device, as well as the materials of each accessory and the selection of various parameters are all common knowledge in the art, and therefore will not be described in detail in this application document.

[0041] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0042] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0043] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An auxiliary welding fixture for turbine housing production, comprising a welding base frame (1), two chucks for housing transfer (2), a turbine housing (3), two turbine housing chucks (4), two rubber anti-slip pads (5), and two rotating handles (6), characterized in that: The inner cavity of the welding base frame (1) is movably connected to the surface of the chuck transfer shell (2), the turbine shell (3) is set on the top of the welding base frame (1), the rubber anti-slip pad (5) is fixedly connected to the surface of the turbine shell chuck (4), and the opposite sides of the two rubber anti-slip pads (5) are in close contact with the inner cavity of the turbine shell (3). The rotating handle (6) is set on the opposite side of the two turbine shell chucks (4). A chuck adjustment device (7) is provided in the inner cavity of the chuck transfer housing (2).

2. The auxiliary welding fixture for turbine housing production according to claim 1, characterized in that: The chuck adjustment device (7) includes two chuck adjustment blocks (701). The opposite sides of the two chuck adjustment blocks (701) penetrate the chuck shift housing (2) and extend to the outside of the inner cavity of the chuck shift housing (2). The opposite sides of the two chuck adjustment blocks (701) are fixedly connected to two limiting posts (702). The surface of the limiting post (702) is fitted with a tension spring (703), and the surface of the tension spring (703) is fixedly connected to the surface of the chuck adjustment block (701).

3. The auxiliary welding fixture for turbine housing production according to claim 2, characterized in that: The inner cavity of the chuck transfer shell (2) is fixedly connected to four limiting plate shells (8) that cooperate with the limiting post (702), and the surface of the limiting post (702) is movably connected to the inner cavity of the limiting plate shell (8).

4. The auxiliary welding fixture for turbine housing production according to claim 2, characterized in that: The top and bottom of the inner cavity of the welding base frame (1) are provided with several adjustment grooves (9) that are used in conjunction with the chuck adjustment block (701), and the surface of the chuck adjustment block (701) is in contact with the inner cavity of the adjustment groove (9).

5. The auxiliary welding fixture for turbine housing production according to claim 2, characterized in that: The left and right sides of the limiting post (702) are fixedly connected to translational cylinders (10). The inner cavity of the chuck shifting shell (2) is movably connected to two shifting column extrusion frames (11) that cooperate with the translational cylinders (10). The inner cavity of the shifting column extrusion frame (11) is movably connected to the surface of the translational cylinder (10). The opposite sides of the two shifting column extrusion frames (11) penetrate the chuck shifting shell (2) and extend to the outside of the inner cavity of the chuck shifting shell (2).

6. The auxiliary welding fixture for turbine housing production according to claim 1, characterized in that: A stabilizing frame (12) is fixedly connected to the surface of the chuck housing (2), and the inner cavity of the stabilizing frame (12) is movably connected to the surface of the welding base frame (1).

7. The auxiliary welding fixture for turbine housing production according to claim 6, characterized in that: The top of the stabilizing frame (12) is fixedly connected to a rotating chuck (13), and the inner cavity of the rotating chuck (13) is movably connected to a rotating block (14). The left and right sides of the rotating block (14) penetrate the rotating chuck (13) and extend to the outer side of the inner cavity of the rotating chuck (13). The surface of the rotating block (14) is fixedly connected to the surface of the turbine housing chuck (4), and the surface of the rotating block (14) is fixedly connected to the surface of the rotating handle (6).

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