Automatic device for lens and base locking
By introducing magnetic scales and torque meters into automated equipment for lens and base fastening, the problem of difficulty in controlling torque and height during manual assembly was solved, enabling precise assembly of the lens and base and improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN ZHISHENGDA TECH
- Filing Date
- 2025-08-01
- Publication Date
- 2026-07-21
AI Technical Summary
In existing technologies, the assembly of the lens and the base mainly relies on manual labor, which makes it impossible to precisely control torque and height, resulting in unstable product quality.
Design an automated device comprising a locking Z-axis and a locking transverse axis, equipped with a magnetic scale and a torque meter, for precise control of locking height and torque to ensure accurate assembly of the lens and the base.
This enables precise assembly of the lens and base, improving the stability and consistency of product quality.
Smart Images

Figure CN224526410U_ABST
Abstract
Description
[Technical Field] This utility model relates to the field of automation equipment technology, and in particular to an automation device for locking lenses and bases. [Background Technology] With the development of the domestic optical industry, the shift from manual to intelligent operation has become an inevitable trend. At the same time, the requirements for the base locking process are becoming increasingly stringent, requiring precise control of torque and height, among other things.
[0003] In existing lens manufacturing and assembly processes, the assembly of the base and lens is mainly done manually, which makes it impossible to precisely control torque and height. This results in inconsistent assembly quality of the base and lens, making it difficult to effectively guarantee product quality. [Utility Model Content] To overcome the above problems, this utility model proposes an automated device for locking lenses and bases, which can effectively solve the above problems.
[0005] The present invention provides a technical solution to the above-mentioned technical problems: an automated device for locking a lens to a base, comprising a locking Z-axis and a locking transverse axis, wherein the locking transverse axis is located below the locking Z-axis; the locking Z-axis includes a base, a lifting cylinder is connected to the base, the output end of the lifting cylinder is connected to a lifting plate, and the lifting plate is slidably connected to the base via a slide rail and a slider; a locking drive motor is connected to the lifting plate, and a locking clamp is connected to the locking drive motor; a magnetic grating ruler is connected to the side of the lifting plate, the magnetic grating ruler moves up and down with the lifting plate, and a magnetic grating head is provided on one side of the magnetic grating ruler, the magnetic grating head being fixed to the base; a torque meter is provided on the locking transverse axis, and a first fixture is connected to the torque meter. Preferably, a micrometer head is connected to the lifting plate, the micrometer head moves up and down with the lifting plate, and an iron block is provided below the micrometer head, the iron block being fixedly connected to the base.
[0006] Preferably, the locking transverse axis includes a transverse module, a transverse base plate is connected to the transverse module, the torque meter is connected to one end of the transverse base plate, and a second fixture is connected to the other end of the transverse base plate for placing the lens.
[0007] Preferably, a first material sensor is provided on one side of the first fixture, and a second material sensor is provided on one side of the second fixture.
[0008] Preferably, the automated equipment for locking the lens and the base includes a lens loading robot and a base loading shaft, which are located at opposite ends of the locking transverse axis.
[0009] Preferably, the base loading shaft includes a loading transverse module, a loading lifting module is connected to the loading transverse module, a rotary cylinder is connected to the loading lifting module, and the output end of the rotary cylinder is connected to a base loading clamping cylinder.
[0010] Preferably, a counterweight is connected to the lifting plate.
[0011] Preferably, a base feeding vibratory plate is provided at one end of the base feeding shaft.
[0012] Preferably, a locking NG material tray shaft is provided below the base loading shaft, and a transport shaft is provided at one end of the base loading shaft.
[0013] Compared with existing technologies, the automated equipment for lens and base locking of this utility model, by setting a magnetic scale and a magnetic scale head on the locking Z-axis, can test the locking height by the descent stroke of the magnetic scale, which is conducive to precise control of the locking height; by setting a torque meter on the locking transverse axis, the locking torque can be tested, which is conducive to precise control of the locking torque, thereby better controlling the assembly quality of the base and lens and improving product quality. [Attached Image Description] Figure 1 This is an overall structural diagram of the automated device for locking lenses and bases according to this utility model; Figure 2 This is a first perspective view of the locking Z-axis of the automated device for locking lenses and bases according to this utility model; Figure 3 This is a second perspective view of the locking Z-axis of the automated device for locking lenses and bases according to this utility model; Figure 4 This is a perspective view of the locking transverse axis of the automated device for locking lenses and bases according to this utility model. Figure 5 This is a perspective view of the base loading shaft of the automated equipment for locking lenses and bases according to this utility model.
Detailed Implementation Methods
[0016] It should be noted that in this embodiment of the invention, all directional indications (such as up, down, left, right, front, back, etc.) are limited to relative positions on the specified view, rather than absolute positions.
[0017] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0018] Please see Figures 1 to 5 The present invention discloses an automated device for locking a lens to a base, comprising a locking Z-axis 2 and a locking transverse axis 3, wherein the locking transverse axis 3 is located below the locking Z-axis 2, and the locking Z-axis 2 is used to lock the lens to the base.
[0019] The locking Z-axis 2 includes a base 21, on which a lifting cylinder 22 is connected. The output end of the lifting cylinder 22 is connected to a lifting plate 23. The lifting plate 23 is slidably connected to the base 21 via a slide rail and a slider. The lifting cylinder 22 can control the lifting plate 23 to rise and fall.
[0020] A locking drive motor 24 is connected to the lifting plate 23, and a locking clamp 25 is connected to the locking drive motor 24. The locking clamp 25 is used to clamp the lens and rotate it to lock it to the base.
[0021] A magnetic scale 26 is connected to the side of the lifting plate 23. The magnetic scale 26 rises and falls with the lifting plate 23. A magnetic scale head 27 is provided on one side of the magnetic scale 26, and the magnetic scale head 27 is fixed to the base 21. The locking height can be tested by the descent stroke of the magnetic scale 26.
[0022] A torque meter 33 is provided on the locking transverse axis 3, and a first fixture 34 is connected to the torque meter 33. The first fixture 34 is used to place the base, and the torque meter 33 can test the locking torque.
[0023] This utility model discloses an automated device for lens and base mounting. By setting a magnetic scale 26 and a magnetic scale head 27 on the mounting Z-axis 2, the mounting height can be tested by the descent stroke of the magnetic scale 26, which is conducive to precise control of the mounting height. By setting a torque meter 33 on the mounting transverse axis 3, the mounting torque can be tested, which is conducive to precise control of the mounting torque. This allows for better control of the assembly quality of the base and lens, and improves product quality.
[0024] A micrometer head 28 is connected to the lifting plate 23. The micrometer head 28 moves up and down with the lifting plate 23. An iron block 29 is provided below the micrometer head 28. The iron block 29 is fixedly connected to the base 21. When the micrometer head 28 descends to touch the iron block 29, a positioning signal is triggered, indicating that the locking is in place.
[0025] The micrometer head 28 and the iron block 29 are connected to 0V and 24V respectively, and a signal feedback will be provided after contact. Each product will have a set height; contact indicates that it is locked in place.
[0026] The locking transverse axis 3 includes a transverse module 31, on which a transverse base plate 32 is connected. The torque meter 33 is connected to one end of the transverse base plate 32, and the other end of the transverse base plate 32 is connected to a second fixture 35. The second fixture 35 is used to place the lens, and the lens placed on the second fixture 35 is clamped by the locking chuck 25 before locking.
[0027] A first material sensor 36 is provided on one side of the first fixture 34, and a second material sensor 37 is provided on one side of the second fixture 35.
[0028] The present invention relates to an automated device for locking lenses and bases, comprising a lens loading robot 1 and a base loading shaft 4, wherein the lens loading robot 1 and the base loading shaft 4 are located at the two ends of the locking transverse axis 3, respectively.
[0029] One end of the base feeding shaft 4 is provided with a base feeding vibratory plate 5 for feeding the base.
[0030] Below the base feeding shaft 4, there is a locking NG material tray shaft 6. One end of the base feeding shaft 4 is equipped with a conveying shaft 7. Locking NG materials are transported by the base feeding shaft 4 to the locking NG material tray shaft 6 for placement, and OK materials are transported to the conveying shaft 7 to flow to the downstream equipment.
[0031] The base loading shaft 4 includes a loading transverse module 41, a loading lifting module 42 connected to the loading transverse module 41, a rotary cylinder 43 connected to the loading lifting module 42, and a base loading clamping cylinder 44 connected to the output end of the rotary cylinder 43. The rotary cylinder 43 has a rotation function, allowing it to rotate the vibratory feeder to the required angle for the rear-end equipment. The loading lifting module 42 also has a non-rotating base loading clamping cylinder 44 directly connected to it.
[0032] During operation, the lens loading robot 1 transports the lens to the locking transverse axis 3, and the base loading axis 4 synchronously transports the base of the base feeding vibratory plate 5 to the locking transverse axis 3. The locking Z-axis 2 locks the lens onto the base of the locking transverse axis 3 and tests the locking torque and height. Unfit materials are transported by the base loading axis 4 to the locking unfit material tray axis 6 for placement, and OK materials are transported to the transport axis 7 to flow to the downstream equipment.
[0033] During locking, the locking drive motor 24 drives the locking clamp 25 to rotate and lock the lens to the base. The lifting plate 23 is connected to a counterweight, which rotates and descends under the action of the counterweight.
[0034] Compared with the prior art, the automated equipment for lens and base locking of this utility model, by setting a magnetic scale 26 and a magnetic scale head 27 on the locking Z-axis 2, can test the locking height by the descent stroke of the magnetic scale 26, which is conducive to precise control of the locking height; by setting a torque meter 33 on the locking transverse axis 3, the locking torque can be tested, which is conducive to precise control of the locking torque, thereby better controlling the assembly quality of the base and lens and improving product quality.
[0035] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any modifications, equivalent substitutions and improvements made within the concept of the present utility model should be included within the patent protection scope of the present utility model.
Claims
1. An automated apparatus for lens to mount locking, characterized in that, Including locking Z axis and locking horizontal axis, the locking horizontal axis is below the locking Z axis; The locking Z axis includes a base, a lifting cylinder is connected to the base, an output end of the lifting cylinder is connected with a lifting plate, and the lifting plate is slidably connected with the base through a slide rail and a sliding block; The lifting plate is connected with a locking drive motor, and the locking drive motor is connected with a locking chuck. A magnetic scale is connected to the side of the lifting plate, the magnetic scale rises and falls with the lifting plate, one side of the magnetic scale is provided with a magnetic scale head, and the magnetic scale head is fixed to the base. A torque meter is arranged on the locking horizontal axis, and a first jig is connected to the torque meter.
2. The automated apparatus for lens to housing attachment of claim 1, wherein, A differential head is connected to the lifting plate, the differential head rises and falls with the lifting plate, an iron block is arranged below the differential head, and the iron block is fixedly connected with the base.
3. The automated apparatus for lens to housing attachment of claim 1, wherein, The locking horizontal axis includes a horizontal movement module, a horizontal movement base plate is connected to the horizontal movement module, the torque meter is connected to one end of the horizontal movement base plate, a second jig is connected to the other end of the horizontal movement base plate, and the second jig is used for placing a lens.
4. The automated apparatus for lens to housing attachment of claim 3, wherein, One side of the first jig is provided with a first material sensing device, and one side of the second jig is provided with a second material sensing device.
5. The automated apparatus for lens to housing attachment of claim 1, wherein, The automatic equipment for lens and base locking includes a lens feeding mechanical arm and a base feeding shaft, and the lens feeding mechanical arm and the base feeding shaft are respectively located at two ends of the locking horizontal axis.
6. The automated apparatus for lens to housing attachment of claim 5, wherein, The base feeding shaft includes a feeding horizontal movement module, a feeding lifting module is connected to the feeding horizontal movement module, a rotary cylinder is connected to the feeding lifting module, and an output end of the rotary cylinder is connected with a base feeding clamping cylinder.
7. The automated apparatus for lens to housing attachment of claim 1, wherein, A counterweight is connected to the lifting plate.
8. The automated apparatus for lens to housing attachment of claim 5, wherein, One end of the base feeding shaft is provided with a base feeding vibration disc.
9. The automated apparatus for lens to housing attachment of claim 5, wherein, A locking NG material disc shaft is arranged below the base feeding shaft, and one end of the base feeding shaft is provided with a carrying shaft.