Rotary table core assembly mechanism

Abstract

The utility model relates to the core assembling technical field discloses a carousel formula core assembling mechanism, including base and bottom plate, the top fixedly connected with collecting box of base, the top of collecting box is provided with the rotary disc, the bottom of base is installed with first motor, the drive end fixedly connected with rotating shaft of first motor, the top fixedly connected with a plurality of arc scrapers no.

Description

Technical Field

[0001] This utility model relates to the field of core assembly technology, and in particular to a rotary core assembly mechanism. Background Technology

[0002] In today's motor manufacturing, automotive parts production, and many other industrial sectors, core assembly is undoubtedly a crucial process. It's like the skeleton of a product; its assembly efficiency and quality directly determine whether the final product can operate stably and efficiently, impacting its overall performance and quality. Rotary core assembly mechanisms, with their advantages of high efficiency and automation, have been widely used in modern industrial production.

[0003] In the industrial manufacturing sector, core assembly has always been a critical process that has received much attention. However, existing mechanisms have long suffered from several problems. Inconvenient core clamping and positioning makes it difficult to quickly and accurately fix the core in the correct position, which greatly affects the efficiency and quality of assembly. Debris removal is troublesome, as the generated debris is scattered everywhere, making cleanup time-consuming and labor-intensive. Material conveying and distribution are prone to blockage, preventing the smooth flow of materials and frequently interrupting the production process. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a rotary core assembly mechanism. This mechanism solves the problems of inconvenient core clamping and positioning, troublesome debris cleaning, and easy blockage of material conveying and distributing in existing mechanisms.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A rotary core assembly mechanism includes a base and a base plate. A collection box is fixedly connected to the top of the base, and a rotating disk is provided at the top of the collection box. A first motor is installed at the bottom of the base, and a rotating shaft is fixedly connected to the drive end of the first motor. Multiple arc-shaped scrapers are fixedly connected to the top of the rotating shaft, and the bottom ends of the arc-shaped scrapers are tightly fitted with the top of the rotating disk. A sleeve is fitted on the outer wall of the rotating shaft, and the top end of the sleeve is fixedly connected to the inner wall of the rotating disk. A drive assembly is provided on the left side of the bottom of the base. Fixing frames are fixedly connected to both the front and rear sides of the top of the base plate, and conveyor belts are installed on the inner walls of the fixing frames. A material distribution assembly is provided at the top of the base plate, and a fixing ring is fixedly connected to the opposite side of the fixing frame.

[0006] Furthermore, the drive assembly includes a second motor fixedly connected to the bottom left side of the base, a rotating rod fixedly connected to the drive end of the second motor, a main gear fixedly connected to the outer wall of the rotating rod, a driven gear meshing with the outer wall of the main gear, and the inner wall of the driven gear fixedly connected to the bottom outer wall of the sleeve.

[0007] Furthermore, a plurality of arc-shaped scrapers are fixedly connected to the outer wall of the sleeve, the bottom end of the arc-shaped scrapers is tightly fitted with the inner wall of the collection box, and a discharge port is fixedly connected to the left outer wall of the collection box.

[0008] Furthermore, the inner wall of the rotating disk is equipped with multiple electric push rods, and the drive end of each electric push rod is fixedly connected to an arc-shaped clamp.

[0009] Furthermore, the material distribution assembly includes a rotating rod rotatably connected to the top of the base plate, a material distribution disc rotatably connected to the top of the rotating rod, a plurality of slots being formed on the inner wall of the material distribution disc, the outer wall of the material distribution disc being rotatably connected to the inner wall of the fixed ring, and the rotating rod being connected to the sleeve through a transmission assembly.

[0010] Furthermore, the transmission assembly includes sprockets fixedly connected to the outer wall of the rotating rod and the sleeve, and chains are meshed on the outer walls of the two sprockets.

[0011] Furthermore, anti-deviation plates are rotatably mounted on both the left and right sides of the top of the rear fixing frame.

[0012] This utility model has the following beneficial effects: In this invention, an electric push rod drives an arc-shaped clamping plate, and a sleeve drives a rotating disk, thereby achieving convenient clamping, positioning, and rotational bearing of the core, improving assembly efficiency. A first motor drives an arc-shaped scraper (first type), and the sleeve drives an arc-shaped scraper (second type), thus achieving automatic cleaning, collection, and discharge of assembly debris, ensuring a clean assembly environment. The transmission between the main gear and the driven gear drives the sleeve, coordinating the linkage of all components, thereby achieving stable and efficient operation of the mechanism and enhancing ease of use.

[0013] In this invention, the sprocket rotates synchronously when the sleeve rotates, and the chain transmits power to the rotating rod through meshing transmission, causing the material distribution disc to rotate smoothly. The grooves on its inner wall fit the shape of the material, and the material is received and separated one by one during the rotation process, so that the material flows in an orderly manner at fixed intervals, fundamentally avoiding accumulation and blockage, and greatly improving the continuity and efficiency of material conveying and distribution. Attached Figure Description

[0014] Figure 1 This is a perspective view of the rotary core assembly mechanism proposed in this utility model; Figure 2 This is a cross-sectional view of the base of the rotary core assembly mechanism proposed in this utility model; Figure 3 This is a schematic diagram of the rotating rod structure of the turntable core assembly mechanism proposed in this utility model.

[0015] Legend: 1. Base; 2. Collection box; 3. Rotating disc; 4. First motor; 5. Rotating shaft; 6. Arc-shaped scraper one; 7. Second motor; 8. Rotating rod; 9. Main gear; 10. Driven gear; 11. Sleeve; 12. Arc-shaped scraper two; 13. Electric push rod; 14. Arc-shaped clamp; 15. Discharge port; 16. Base plate; 17. Fixing frame; 18. Anti-deviation plate; 19. Fixing ring; 20. Rotating rod; 21. Distributing disc; 22. Slot; 23. Conveyor belt; 24. Sprocket; 25. Chain. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Reference Figures 1-3 This utility model provides an embodiment of a rotary core assembly mechanism, including a base 1 and a base plate 16. A collection box 2 is fixedly connected to the top of the base 1, and a rotating disk 3 is provided at the top of the collection box 2. A first motor 4 is installed at the bottom of the base 1, and a rotating shaft 5 is fixedly connected to the drive end of the first motor 4. A plurality of arc-shaped scrapers 6 are fixedly connected to the top of the rotating shaft 5, and the bottom ends of the arc-shaped scrapers 6 are tightly fitted with the top of the rotating disk 3. A sleeve 11 is sleeved on the outer wall of the rotating shaft 5, and the top end of the sleeve 11 is fixedly connected to the inner wall of the rotating disk 3. A drive assembly is provided on the left side of the bottom of the base 1. The drive assembly includes a positioning... A second motor 7 is fixedly connected to the left side of the bottom end of the base 1. A rotating rod 8 is fixedly connected to the drive end of the second motor 7. A main gear 9 is fixedly connected to the outer wall of the rotating rod 8. A driven gear 10 is meshed with the outer wall of the main gear 9. The inner wall of the driven gear 10 is fixedly connected to the outer wall of the bottom end of the sleeve 11. Multiple arc-shaped scrapers 12 are fixedly connected to the outer wall of the sleeve 11. The bottom end of the arc-shaped scrapers 12 fits tightly against the inner wall of the collection box 2. A discharge port 15 is fixedly connected to the outer wall of the left side of the collection box 2. Multiple electric push rods 13 are installed on the inner wall of the rotating disk 3. An arc-shaped clamp 14 is fixedly connected to the drive end of each electric push rod 13.

[0018] Specifically, base 1 fixes the collection box 2, providing it with an installation foundation. The rotating disk 3 can rotate on top of the collection box 2, providing a rotating support platform for core assembly. Base 1 provides an installation foundation for the first motor 4, providing a power source for subsequent structures. The first motor 4 drives the rotating shaft 5 to rotate, achieving power transmission. The rotating shaft 5 drives the arc-shaped scraper 6 to rotate synchronously, cleaning the debris on the top of the rotating disk 3 and sweeping it into the interior of the collection box 2. The sleeve 11 can rotate independently relative to the rotating shaft 5, avoiding interference between their movements. When the sleeve 11 rotates, it drives the rotating disk 3 to rotate synchronously, transmitting power to the sleeve 11. Base 1 provides an installation foundation for the second motor 7, providing a power source for subsequent structures. The second motor 7 drives the rotating disk 3 to rotate. The rotation of rod 8 enables power transmission. The rotating rod 8 drives the main gear 9 to rotate synchronously, transmitting the power of the rotating rod 8. The rotation of the main gear 9 drives the driven gear 10 to rotate, enabling power transmission and steering. The driven gear 10 drives the sleeve 11 to rotate synchronously. The sleeve 11 drives the arc-shaped scraper 12 to rotate, cleaning the inner wall of the collection box 2 or pushing materials. The discharge port 15 serves as the discharge channel for materials in the collection box 2, facilitating material discharge. The electric push rod 13 provides power support for the arc-shaped clamping plate 14. The extension and retraction of the electric push rod 13 drives the arc-shaped clamping plate 14 to move, realizing the clamping or releasing of the core, facilitating the core assembly and positioning. It can achieve stable load-bearing during core assembly, automatic cleaning, collection and discharge of debris, and convenient clamping and positioning of the core, improving assembly efficiency and convenience.

[0019] Reference Figure 1 and Figure 3 The top and rear sides of the base plate 16 are fixedly connected to the fixing frame 17. The inner wall of the fixing frame 17 is equipped with a conveyor belt 23. The top of the base plate 16 is provided with a material distribution assembly. The opposite side of the fixing frame 17 is fixedly connected to the fixing ring 19. The material distribution assembly includes a rotating rod 20 rotatably connected to the top of the base plate 16. The top of the rotating rod 20 is rotatably connected to the material distribution disk 21. The inner wall of the material distribution disk 21 is provided with several slots 22. The outer wall of the material distribution disk 21 is rotatably connected to the inner wall of the fixing ring 19. The rotating rod 20 is connected to the sleeve 11 through a transmission assembly. The transmission assembly includes a sprocket 24 fixedly connected to the outer wall of the rotating rod 20 and the sleeve 11. The outer walls of the two sprockets 24 are meshed with a chain 25. The top left and right sides of the rear fixing frame 17 are rotatably connected to anti-deviation plates 18.

[0020] Specifically, the base plate 16 supports the fixing frame 17, providing a stable installation foundation for subsequent components. The fixing frame 17 supports the conveyor belt 23, ensuring its stable operation for material transport. The fixing ring 19 provides limiting support for the rotation of the distributing disc 21, ensuring stable rotation. The rotating rod 20 can rotate freely around the base plate 16, driving the distributing disc 21 to rotate synchronously, enabling the distributing disc 21 to perform material distribution. The material is accommodated by the slot 22, achieving material separation and bearing, providing a structural foundation for intermittent feeding. The rotating rod 20... The sleeve 11 rotates synchronously with the sprocket 24, transmitting the power of the sprocket 24. When the sleeve 11 rotates, it drives the sprocket 24 to rotate synchronously, transmitting the power of the sleeve 11 to the sprocket 24. The power transmission between the two sprockets 24 is achieved through the chain 25, causing the rotating rod 20 to rotate synchronously with the sleeve 11. The anti-deviation plate 18 restricts the position of the material on the conveyor belt 23, preventing the material from deviating during the conveying process and ensuring the stability of the conveying. It can achieve stable material conveying, precise interval distribution, and anti-deviation, ensuring the stability and accuracy of the material conveying and distribution process.

[0021] Working principle: The conveyor belt 23 is started to transport materials. The anti-deviation plate 18 at the top of the rear fixed frame 17 restricts the material position to prevent deviation. When the sleeve 11 rotates, it drives the sprocket 24 on its outer wall to rotate. Through the meshing transmission of the chain 25, the sprocket 24 on the outer wall of the rotating rod 20 rotates synchronously, thereby driving the rotating rod 20 to rotate at the top of the base plate 16. The rotating rod 20 drives the material distribution plate 21 to rotate on the inner wall of the fixed ring 19. The slot 22 on the inner wall of the material distribution plate 21 accommodates materials, realizing intermittent feeding to prevent blockage. The second motor 7 supported by the base 1 starts and drives the rotating rod 8 to rotate. The rotating rod 8 drives the main gear 9 to rotate. The main gear 9 meshes with the driven gear 10 to make it rotate. Wheel 10 drives sleeve 11 to rotate, sleeve 11 drives rotating disk 3 to rotate at the top of collection box 2. Electric push rod 13 on the inner wall of rotating disk 3 extends and retracts, driving arc-shaped clamping plate 14 to move, clamping and positioning the core conveyed to rotating disk 3, completing the assembly. The first motor 4 supported by base 1 starts, driving rotating shaft 5 to rotate. Rotating shaft 5 drives arc-shaped scraper 6 to rotate. Arc-shaped scraper 6 closely adheres to the top of rotating disk 3 and sweeps the debris generated during assembly into collection box 2. When sleeve 11 rotates, it simultaneously drives arc-shaped scraper 12 to rotate. Arc-shaped scraper 12 closely adheres to the inner wall of collection box 2 and pushes the debris in collection box 2 to discharge port 15, which discharges the debris.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rotary core assembly mechanism, characterized in that, The base (1) includes a base (1) and a base plate (16). A collection box (2) is fixedly connected to the top of the base (1). A rotating disk (3) is provided at the top of the collection box (2). A first motor (4) is installed at the bottom of the base (1). A rotating shaft (5) is fixedly connected to the drive end of the first motor (4). A plurality of arc-shaped scrapers (6) are fixedly connected to the top of the rotating shaft (5). The bottom end of the arc-shaped scrapers (6) is tightly fitted with the top of the rotating disk (3). A sleeve (11) is sleeved on the outer wall of the rotating shaft (5). The top end of the sleeve (11) is fixedly connected to the inner wall of the rotating disk (3). A drive assembly is provided on the left side of the bottom end of the base (1). Fixing frames (17) are fixedly connected to the front and rear sides of the top of the base plate (16). A conveyor belt (23) is installed on the inner wall of the fixing frame (17). A material distribution assembly is provided at the top of the base plate (16). A fixing ring (19) is fixedly connected to the opposite side of the fixing frame (17).

2. The rotary core assembly mechanism according to claim 1, characterized in that: The drive assembly includes a second motor (7) fixedly connected to the left side of the bottom end of the base (1). The drive end of the second motor (7) is fixedly connected to a rotating rod (8). The outer wall of the rotating rod (8) is fixedly connected to a main gear (9). The outer wall of the main gear (9) is meshed with a driven gear (10). The inner wall of the driven gear (10) is fixedly connected to the outer wall of the bottom end of the sleeve (11).

3. The rotary core assembly mechanism according to claim 1, characterized in that: The outer wall of the sleeve (11) is fixedly connected with a plurality of arc-shaped scrapers (12), the bottom end of the arc-shaped scrapers (12) is tightly fitted with the inner wall of the collection box (2), and the left outer wall of the collection box (2) is fixedly connected with a discharge port (15).

4. The rotary core assembly mechanism according to claim 1, characterized in that: The inner wall of the rotating disk (3) is equipped with multiple electric push rods (13), and the driving end of each electric push rod (13) is fixedly connected to an arc-shaped clamp (14).

5. The rotary core assembly mechanism according to claim 1, characterized in that: The material distribution assembly includes a rotating rod (20) rotatably connected to the top of the base plate (16). The top of the rotating rod (20) is rotatably connected to a material distribution disc (21). The inner wall of the material distribution disc (21) is provided with several slots (22). The outer wall of the material distribution disc (21) is rotatably connected to the inner wall of the fixing ring (19). The rotating rod (20) is connected to the sleeve (11) through a transmission assembly.

6. The rotary core assembly mechanism according to claim 5, characterized in that: The transmission assembly includes sprockets (24) fixedly connected to the outer wall of the rotating rod (20) and the sleeve (11), and the outer walls of the two sprockets (24) are meshed with chains (25).

7. The rotary core assembly mechanism according to claim 1, characterized in that: The top left and right sides of the rear fixed frame (17) are equipped with anti-deviation plates (18).

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