Intercom assembly

Abstract

The utility model relates to the technical field of intercom production, specifically relates to a kind of intercom assembly equipment, comprising: key assembly work station, light guide column assembly work station and drive the reflow of the intercom of good reflow line;The key assembly work station is composed of key feeding tray, key welding machine, first feeding sliding table and key assembly robot;The light guide column assembly work station is composed of light guide column feeding tray, light guide column welding machine, second feeding sliding table and light guide column assembly robot.In the utility model, key assembly work station, light guide column assembly work station and lens assembly work station are provided with film coating assembly;Part of the area of intercom can be covered by setting film, to avoid damage.

Description

Technical Field

[0001] This utility model relates to the field of walkie-talkie manufacturing technology, specifically to a walkie-talkie assembly device. Background Technology

[0002] Chinese patent application number 202221730711.0 discloses an integrated assembly machine for walkie-talkie housings. Its structure includes: a material conveyor belt, a flipping clamping machine, a speaker sealing machine, a central control core rail frame, an integrated housing frame, an ultrasonic welding machine, and a capping truss machine. This invention utilizes the ultrasonic welding machine in conjunction with the capping truss machine. Through the central control core rail frame, it corrects deviations in the processing steps of the multi-position sensor on the production line, improving the precision of the integrated housing assembly machine in processing walkie-talkie housings and enhancing the efficiency of the speaker sealing machine's heat-sealing cloth in adapting to the ultrasonic welding of the suction cup cylinder cap. It also improves the overall efficiency of one-person control of the program detection operation at the human-machine interface, significantly reducing labor costs and investment costs. Furthermore, it reduces the machine's precision and error rate, improving its effectiveness in product processing quality and enabling fatigue-free, batch-production, day-and-night work.

[0003] However, the Chinese patent with application number 202221730711.0 did not include a coating component, which could cause damage to the walkie-talkie body during welding.

[0004] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content

[0005] The purpose of this utility model is to provide a walkie-talkie assembly device that can effectively solve the above-mentioned technical problems.

[0006] To achieve the purpose of this utility model, the following technical solution is adopted:

[0007] A walkie-talkie assembly device includes: a button assembly station, a light guide column assembly station, and a return line for returning assembled walkie-talkies; the button assembly station consists of a button feeding tray, a button welding machine, a first feeding slide, and a button assembly robot; the light guide column assembly station consists of a light guide column feeding tray, a light guide column welding machine, a second feeding slide, and a light guide column assembly robot; the button assembly station and the light guide column assembly station are equipped with a coating assembly; the coating assembly includes: a drive wheel, a driven wheel, and a thin film that moves from the driven wheel to the drive wheel.

[0008] Furthermore, it also includes a lens assembly station, which comprises:

[0009] It consists of a lens feeding tray, a lens welding machine, a third feeding slide, and a lens assembly robot.

[0010] Furthermore, the button assembly station, the light guide column assembly station, and the lens assembly station are equipped with reading terminals.

[0011] Furthermore: the lens assembly station is equipped with a housing visual inspection component, which includes a fixed bracket and an upper camera mounted on the top of the fixed bracket.

[0012] Furthermore: the lens assembly station is equipped with a lower vision component, which includes a lower support and a lower camera fixedly mounted on the lower support.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The walkie-talkie assembly equipment of this utility model has a film covering component on the button assembly station, the light guide column assembly station and the lens assembly station; by setting the film, part of the walkie-talkie can be covered to avoid damage. Attached Figure Description

[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0016] Figure 1 This is a schematic diagram of the walkie-talkie assembly equipment of this utility model.

[0017] Figure 2 for Figure 1 An enlarged schematic diagram of part A in the middle.

[0018] Figure 3 This is a schematic diagram of the film-coated component of the walkie-talkie assembly equipment of this utility model.

[0019] Figure 4 This is a schematic diagram of the use of the film-coated component in the walkie-talkie assembly equipment of this utility model.

[0020] Figure 5 This is a schematic diagram of the housing fixture of the walkie-talkie assembly equipment of this utility model.

[0021] Figure 6 This is a schematic diagram of the lens fixture for the walkie-talkie assembly equipment of this utility model.

[0022] Figure 7 This is a schematic diagram of the button clamp of the walkie-talkie assembly equipment of this utility model.

[0023] Figure 8 This is a schematic diagram of the light guide column clamp of the walkie-talkie assembly equipment of this utility model.

[0024] In the diagram: 1. Button assembly station; 2. Light guide column assembly station; 3. Return line; 4. Lens assembly station; 5. Lens loading tray; 6. Lens welding machine; 7. Third loading slide; 8. Lens assembly robot; 9. Button loading tray; 10. Button welding machine; 11. First loading slide; 12. Button assembly robot; 13. Light guide column loading tray; 14. Light guide column welding machine; 15. Second loading slide; 16. Light guide column assembly robot; 17. Coated assembly. ; 18. Drive wheel; 19. Driven wheel; 20. Membrane; 21. Power motor; 22. Conveyor slide; 23. Reading dock; 24. Fixed bracket; 25. Upper camera; 26. Lower bracket; 27. Lower camera; 28. First fixed plate; 29. ​​First cylinder; 30. First gripper cylinder; 31. Second cylinder; 32. First suction nozzle; 33. Third cylinder; 34. Second suction nozzle; 35. Second fixed plate; 36. Fourth cylinder; 37. Second gripper cylinder. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0026] In the description of this utility model, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. When a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0027] like Figure 1As shown, the walkie-talkie assembly equipment of this utility model can assemble two different models of walkie-talkies, one of which is a walkie-talkie with a lens and the other is a walkie-talkie without a lens; that is to say, this utility model includes at least: a button assembly station 1, a light guide column assembly station 2, and a return line 3 that drives the assembled walkie-talkie back to its original position; a lens assembly station 4 can also be set up as needed.

[0028] The return line 3 is a common belt conveyor.

[0029] It should be noted that lens assembly station 4 is in the first step. That is to say, this utility first assembles the lens, then the button, and finally the light guide. When lens assembly station 4 is not needed, assembly can be performed directly from the button.

[0030] The lens assembly station 4 comprises a lens loading tray 5, a lens welding machine 6, a third loading slide 7, and a lens assembly robot 8; the button assembly station 1 comprises a button loading tray 9, a button welding machine 10, a first loading slide 11, and a button assembly robot 12; the light guide column assembly station 2 comprises a light guide column loading tray 13, a light guide column welding machine 14, a second loading slide 15, and a light guide column assembly robot 16.

[0031] The lens loading tray 5 and the light guide column loading tray 13 are common Tary tray loading mechanisms or vibratory tray loading mechanisms, the button loading tray 9 is a vibratory tray loading mechanism, and the lens welding machine 6, the button welding machine 10, and the light guide column welding machine 14 are ultrasonic welding machines. The lens assembly robot 8, the button assembly robot 12, and the light guide column assembly robot 16 are all six-axis robotic arms.

[0032] The button assembly station 1, the light guide column assembly station 2, and the lens assembly station 4 are equipped with a coating component 17. The coating component 17 includes a drive wheel 18, a passive wheel 19, and a thin film 20 that moves from the passive wheel 19 to the drive wheel 18. By setting the thin film 20, a part of the walkie-talkie can be covered to avoid damage.

[0033] The drive wheel 18 is connected to a power motor 21 that drives its rotation. The passive wheel 19 is equipped with a film 20 application roller. The lens welding machine 6, the button welding machine 10, and the light guide column welding machine 14 are all equipped with a transport slide 22 below them. The transport slide 22 is a common linear module. Its moving part is equipped with a fixture. The robot arm places the assembled housing on the fixture, and then the transport slide 22 drives the fixture to move below the film 20 for welding.

[0034] The button assembly station 1, the light guide column assembly station 2, and the lens assembly station 4 are equipped with a reading dock 23. The reading dock 23 is used to read the code on the housing, such as a QR code, for the identification of the housing.

[0035] The lens assembly station 4 is equipped with a housing vision inspection component, which includes a fixed bracket 24 and an upper camera 25 mounted on the top of the fixed bracket 24. The lens assembly station 4 is also equipped with a lower vision component, which includes a lower bracket 26 and a lower camera 27 fixedly mounted on the lower bracket 26.

[0036] The effect is improved by setting up a camera to perform visual inspection of the casing.

[0037] The lens assembly robot 8, the button assembly robot 12, and the light guide column assembly robot 16 are equipped with housing clamps, lens clamps, button clamps, and light guide column clamps as needed.

[0038] The housing clamp includes a first fixing plate 28, a first cylinder 29 fixedly mounted on the first fixing plate 28, and a first gripper cylinder 30 fixedly mounted on the piston rod of the first cylinder 29. The first gripper cylinder 30 is used to grip the housing, and the first fixing plate 28 is used for fixing.

[0039] The lens clamp includes a second cylinder 31 and a first suction nozzle 32 mounted on the piston rod of the second cylinder 31. The robot arm drives the second cylinder 31 to move, and the second cylinder 31 drives the first suction nozzle 32 to move, thereby picking up the lens.

[0040] The button clamp includes: a third cylinder 33, a second suction nozzle 34 mounted on the piston rod of the third cylinder 33, a robotic arm driving the third cylinder 33 to move, and the third cylinder 33 driving the second suction nozzle 34 to move, thereby picking up the button.

[0041] The light guide column clamp includes: a second fixing plate 35, a fourth cylinder 36 fixedly mounted on the second fixing plate 35, and a second gripper cylinder 37 fixedly mounted on the piston rod of the fourth cylinder 36. The second gripper cylinder 37 is used to grip the light guide column, and the second fixing plate 35 is used for fixing.

[0042] The first loading slide 11 and the second loading slide 15 are used to transfer the shell from the previous workstation to this workstation, and the third loading slide 7 is used to load the shell.

[0043] Working principle:

[0044] The third feeding slide 7 feeds the housing, the lens feeding tray 5 feeds the lens, the scanning dock scans the housing, and then the lens assembly robot 8 assembles the lens onto the housing. The lens assembly robot 8 moves the housing with the assembled lens to the vision inspection component for vision inspection. Then the lens assembly robot 8 places the housing with the assembled lens onto the fixture of the transport slide 22. The transport slide 22 moves the fixture to below the film 20 for welding.

[0045] After welding, the lens assembly robot 8 places the assembled lens housing onto the first loading slide 11.

[0046] The button is fed by a vibratory feeder. The button assembly robot 12 grabs the housing on the first feeding slide 11, scans the code on the housing, and then assembles the button onto the housing. The button assembly robot 12 places the assembled lens and button housing onto the fixture on the transport slide 22. The transport slide 22 moves the fixture to below the film 20 for welding.

[0047] After welding, the button assembly robot 12 places the assembled lens and button housings onto the second loading slide 15.

[0048] The light guide column is fed through the Tary disk. The light guide column assembly robot 16 grabs the housing on the second feeding slide 15, scans the code on the housing, and then assembles the light guide column onto the housing. The button assembly robot 12 places the assembled housing onto the fixture of the transport slide 22. The transport slide 22 moves the fixture to below the film 20 for welding.

[0049] After welding, the light guide column assembly robot 16 places the housing of the assembled part on the return line 3.

[0050] In this application, during assembly, the six-axis robot can first place the housing on the fixture of the transport slide 22, assemble different parts into the housing, and then place the housing again at the reading dock 23 for scanning. Then, the six-axis robot places the housing on the fixture of the transport slide 22, and the transport slide 22 drives the fixture to move.

[0051] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0052] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A walkie-talkie assembly device, characterized in that: include: Button assembly station, light guide column assembly station, and return line that drives the assembled walkie-talkies back to their original state; The button assembly station consists of a button feeding tray, a button welding machine, a first feeding slide, and a button assembly robot. The light guide column assembly station consists of a light guide column feeding tray, a light guide column welding machine, a second feeding slide, and a light guide column assembly robot. The button assembly station and the light guide column assembly station are equipped with a coating component; The coating assembly includes: a drive wheel, a driven wheel, and a thin film that moves from the driven wheel to the drive wheel.

2. The walkie-talkie assembly equipment as described in claim 1, characterized in that: It also includes a lens assembly station, which comprises: It consists of a lens feeding tray, a lens welding machine, a third feeding slide, and a lens assembly robot.

3. The walkie-talkie assembly equipment as described in claim 2, characterized in that: The button assembly station, the light guide column assembly station, and the lens assembly station are equipped with reading terminals.

4. The walkie-talkie assembly equipment as described in claim 3, characterized in that: The lens assembly station is equipped with a housing visual inspection component, which includes a fixed bracket and an upper camera mounted on the top of the fixed bracket.

5. The walkie-talkie assembly equipment as described in claim 4, characterized in that: The lens assembly station is equipped with a lower vision component, which includes a lower support and a lower camera fixedly mounted on the lower support.

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