Multi-position drilling and tapping integrated machine
By integrating the design and automating the process of the multi-position drilling and tapping machine, the problems of low efficiency and poor precision caused by transferring workpieces between different devices are solved. This enables efficient and precise drilling, reaming, and tapping, improving the yield rate of workpieces and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN NICE MASCH BUILDING CO LTD
- Filing Date
- 2025-08-26
- Publication Date
- 2026-07-21
AI Technical Summary
In existing technologies, drilling, reaming, and tapping of workpieces require transfer between different devices, resulting in low processing efficiency and high costs. Furthermore, gripping robots are prone to damaging workpieces, reducing yield, and fixed mechanisms can lead to reduced processing accuracy.
Design a multi-position drilling and tapping integrated machine that integrates a magnetic suction transport mechanism, multiple fixing components and a processing mechanism into one unit, realizes multi-processing of workpieces on the same machine, uses electronically controlled magnetic suction instead of clamping, and sets up an automatic chip removal component to ensure workpiece integrity and processing accuracy.
It improves workpiece processing efficiency and precision, reduces costs, avoids clamping and scratches, ensures high yield, and enables automated waste cleaning.
Smart Images

Figure CN224526495U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of drilling and tapping machines, and in particular to a multi-position drilling and tapping integrated machine. Background Technology
[0002] Currently, drilling, reaming, and tapping of workpieces are performed separately by different equipment. These separate processes require transferring workpieces between different machines. Traditionally, after drilling, a batch of workpieces is moved to the reaming machine, and after reaming, the batch is moved to the tapping machine. This constant transfer between machines results in low processing efficiency and high costs. While some manufacturers now use gripper-type robotic arms to pick up and transfer workpieces to the next workstation, [the following text is incomplete and requires further context]. Gripping robotic arms are prone to pinching and scratching workpieces, damaging their appearance and reducing the yield rate. Furthermore, drilling, reaming, and tapping equipment are required to perform drilling, reaming, and tapping processes on workpieces separately. Most workpiece fixing mechanisms on the market use reference blocks and cylinder side-push structures to position the workpiece. However, after fixing the workpiece with reference blocks and cylinder side-push structures, lateral displacement is prone to occur during drilling, reaming, and tapping processes, resulting in reduced drilling, reaming, and tapping accuracy, thereby reducing the yield rate of workpiece processing. Summary of the Invention
[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a multi-position drilling and tapping integrated machine.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: The multi-position drilling and tapping integrated machine includes a machine base and a positioning base. The positioning base is horizontally mounted on the machine base. It also includes a feeding reference assembly, a first fixing assembly, a second fixing assembly, a third fixing assembly, a discharging reference assembly, a magnetic conveying mechanism, a drilling mechanism, a first reaming mechanism, a second reaming mechanism, a first tapping mechanism, a second tapping mechanism, and a chip removal assembly. The magnetic conveying mechanism is mounted on the machine base and located on one side of the positioning base. The feeding reference assembly, the first fixing assembly, the second fixing assembly, and the third fixing assembly... The workpiece and blanking reference assembly are sequentially mounted on the positioning base. The drilling mechanism is mounted on the machine platform and is opposite to the first fixing assembly. The first reaming mechanism and the second reaming mechanism are mounted on the machine platform, and are arranged opposite to each other and are located on both sides of the second fixing assembly. The first tapping mechanism and the second tapping mechanism are mounted on the machine platform, and are arranged opposite to each other and are located on both sides of the third fixing assembly. The chip removal assembly is mounted on the machine platform and is located below the positioning base.
[0005] Preferably, the magnetic suction handling mechanism includes a handling bracket, a suction plate translation drive device, a first ball screw, a connecting plate, a first linear guide rail, a handling slide plate, a first magnetic suction assembly, and a second magnetic suction assembly. The handling bracket is mounted on the machine base, the suction plate translation drive device is mounted on one end of the handling bracket, the first ball screw is rotatably mounted on the handling bracket, the output end of the suction plate translation drive device is connected to the first ball screw, the first linear guide rail is horizontally mounted on the handling bracket, the handling slide plate is slidably mounted on the first linear guide rail, the connecting plate is mounted on the handling slide plate, the first ball screw is threadedly connected to the connecting plate, and the first magnetic suction assembly and the second magnetic suction assembly are mounted side by side on the handling slide plate. The first magnetic suction assembly includes a suction plate lifting drive device and a magnetic suction plate. The suction plate lifting drive device is longitudinally mounted on the transport slide plate, and the magnetic suction plate is mounted on the output end of the suction plate lifting drive device. The structure and working principle of the second magnetic attraction component are the same as those of the first magnetic attraction component.
[0006] Preferably, the first fixing component includes a pad, a top plate, a pressure plate, a top plate translation drive device, and a fixing base. The fixing base is mounted on the positioning base. The top of the fixing base is recessed downward to provide a fixing groove. The bottom of the fixing groove is provided with a first chip removal groove for chip removal. The pad is fixedly mounted on one side wall of the fixing groove. The pressure plate is mounted in the fixing groove. The top plate translation drive device is mounted on the outer side of the fixed base away from the pad. The output end of the top plate translation drive device is connected and installed with the pressure plate. The top plate is mounted on the side of the pressure plate facing the pad. The pad has a recessed groove on the side facing the top plate, and the bottom of the top plate has a chamfered edge on the side facing the pad.
[0007] The structure and working principle of the second and third fixing components are the same as those of the first fixing component.
[0008] Preferably, the feeding reference assembly includes a feeding reference plate, a first feeding side limiting plate, a second feeding side limiting plate, a feeding reference push plate, a first reference push plate translation drive device, and a feeding reference base. The first feeding side limiting plate and the second feeding side limiting plate are installed parallel to each other on the top surface of the feeding reference base. The feeding reference plate is installed on the top surface of the feeding reference base and is located outside the same end of the first feeding side limiting plate and the second feeding side limiting plate. The first reference push plate translation drive device is installed on the top surface of the feeding reference base and is located outside the other end of the first feeding side limiting plate and the second feeding side limiting plate. The feeding reference push plate is installed on the output end of the first reference push plate translation drive device.
[0009] Preferably, the unloading reference assembly includes an unloading reference plate, a first unloading side limiting plate, a second unloading side limiting plate, an unloading reference push plate, a second reference push plate translation drive device, and an unloading reference base. The first unloading side limiting plate and the second unloading side limiting plate are installed parallel to each other on the top surface of the unloading reference base. The unloading reference plate is installed on the top surface of the unloading reference base, and the unloading reference plate is located outside the same end of the first unloading side limiting plate and the second unloading side limiting plate. The second reference push plate translation drive device is installed on the top surface of the unloading reference base, and the second reference push plate translation drive device is located outside the other end of the first unloading side limiting plate and the second unloading side limiting plate. The unloading reference push plate is installed on the output end of the second reference push plate translation drive device.
[0010] Preferably, the drilling mechanism includes a guide sleeve, a connecting sleeve, a front guide box, a connecting piece, a front guide box traverse drive device, a gun drill, a drilling spindle, a drilling spindle box, a first synchronous belt drive assembly, a gun drill rotary drive device, a second ball screw, a second linear guide rail, a third linear guide rail, and a gun drill traverse drive device; the gun drill traverse drive device is mounted on the machine base, the second linear guide rail and the third linear guide rail are mounted parallel to each other on the machine base, the second ball screw is rotatably mounted on the machine base, and the second ball screw and the gun drill traverse drive device are connected together. The output end is connected and installed. The drilling spindle box and the front guide box are slidably mounted on the second linear guide rail and the third linear guide rail, respectively. The second ball screw is threaded to the bottom of the drilling spindle box. The drilling spindle is mounted at the bottom of the drilling spindle box. The gun drill is mounted inside the drilling spindle. The gun drill rotary drive device is mounted at the top of the drilling spindle box. The output end of the gun drill rotary drive device is connected to the drilling spindle through the first synchronous belt drive assembly. The connecting sleeve is mounted inside the front guide box. The guide sleeve is mounted inside the connecting sleeve. The gun drill moves through the guide sleeve. The front guide box transverse movement drive device is mounted on the machine base, and the output end of the front guide box transverse movement drive device is connected to the front guide box through a connector.
[0011] Preferably, the first reaming mechanism includes a milling cutter, a reaming spindle, a reaming spindle box, a milling cutter release drive device, a milling cutter rotation drive device, a second synchronous belt transmission assembly, and a milling cutter lateral movement assembly. The milling cutter lateral movement assembly is mounted on the machine base, the reaming spindle box is mounted on the milling cutter lateral movement assembly, the milling cutter release drive device and the reaming spindle are mounted at the bottom of the reaming spindle box, and the milling cutter release drive device and the reaming spindle are drivenly connected. The milling cutter is movably mounted inside the reaming spindle, and the milling cutter rotation drive device is mounted at the top of the reaming spindle box. The milling cutter rotation drive device is connected to the reaming spindle via the second synchronous belt transmission assembly. The structure and working principle of the second hole-expanding mechanism are the same as those of the first hole-expanding mechanism.
[0012] Preferably, the first tapping mechanism includes a tap, a tapping spindle, a tapping spindle box, a tap release drive device, a tap rotation drive device, a third synchronous belt transmission assembly, and a tap lateral movement assembly; the tap lateral movement assembly is mounted on the machine base, the tapping spindle box is mounted on the tap lateral movement assembly, the tap release drive device and the tapping spindle are mounted at the bottom of the tapping spindle box, and the tap release drive device and the tapping spindle are drivenly connected, the tap is movably mounted inside the tapping spindle, the tap rotation drive device is mounted at the top of the tapping spindle box, and the tap rotation drive device is drivenly connected to the tapping spindle through the third synchronous belt transmission assembly; The structure and working principle of the second tapping mechanism are the same as those of the first tapping mechanism.
[0013] Preferably, the top of the machine is provided with a second chip removal groove, and the chip removal assembly is installed in the second chip removal groove.
[0014] Preferably, a controller is provided that is connected to the magnetic conveying mechanism, drilling mechanism, first reaming mechanism, second reaming mechanism, first tapping mechanism, second tapping mechanism, chip removal assembly, first fixing assembly, second fixing assembly, third fixing assembly, loading reference assembly and unloading reference assembly, etc. The controller is a PLC programmable logic controller, which can be a programmable logic controller of model XDS-40T-D, but is not limited thereto.
[0015] Compared with existing technologies, the beneficial effects of this utility model are as follows: 1. Its overall structural design integrates multiple different processing steps such as drilling, reaming, and tapping on the same equipment, avoiding the need for enterprises to purchase different processing equipment such as drilling equipment, reaming equipment, and tapping equipment separately, thereby reducing the processing cost of workpieces and avoiding the need to transfer workpieces between different processing equipment. This achieves the goal of improving workpiece processing efficiency and strong versatility. It has the advantages of high processing efficiency, high processing accuracy, and good processing effect. The magnetic suction handling mechanism uses an electrically controlled magnetic suction method to pick up workpieces instead of using a gripper cylinder to grip the workpieces, ensuring the integrity of the workpiece appearance and the high yield rate of the workpieces. This effectively solves the problems of low workpiece processing efficiency caused by the traditional use of gripper-type robotic arms to transfer workpieces between different equipment and the low yield rate of workpieces caused by the easy damage to the workpiece or scratches left on the workpiece surface when using gripper-type robotic arms.
[0016] 2. By sequentially equipping the drilling, reaming, and tapping stations with a first fixing component, a second fixing component, and a third fixing component, the workpiece is fixed. A loading reference component provides lateral reference positioning for the loaded workpiece, and a unloading reference component arranges and organizes the workpiece after tapping. This ensures high precision, good processing effect, and high yield in drilling, reaming, and tapping, thus solving the problem of poor precision and low yield caused by lateral displacement during processing in existing workpiece fixing mechanisms that use reference blocks and cylinder side-push structures for workpiece positioning.
[0017] 3. By installing a chip removal component on the machine base and below the positioning base, it can automatically remove and collect the waste chips generated by the workpiece during drilling, reaming and tapping, keeping the processing environment of each station clean so as not to affect the processing accuracy of each station. It also solves the problem that drilling equipment, reaming equipment and tapping equipment on the market do not have automatic chip removal function, which requires manual cleaning of waste chips.
[0018] 4. It expands the workpiece by means of the first and second expanding mechanisms, and taps the workpiece by means of the first and second tapping mechanisms, thereby improving the efficiency of expanding and tapping the workpiece. Attached Figure Description
[0019] For ease of explanation, the present invention will be described in detail below with reference to the preferred embodiments and accompanying drawings.
[0020] Figure 1 This is a perspective view of a multi-position drilling and tapping integrated machine according to the present invention.
[0021] Figure 2 This is a three-dimensional view of the conveying section of a multi-position drilling and tapping integrated machine according to the present invention.
[0022] Figure 3 This is a perspective view of the magnetic transport mechanism of a multi-position drilling and tapping integrated machine according to the present invention.
[0023] Figure 4 This is a perspective view of the first fixing component of a multi-position drilling and tapping integrated machine according to the present invention.
[0024] Figure 5 This is a perspective view of the feeding reference component of a multi-position drilling and tapping integrated machine according to the present invention.
[0025] Figure 6 This is a perspective view of the blanking reference component of a multi-position drilling and tapping integrated machine according to the present invention.
[0026] Figure 7This is a perspective view of the drilling mechanism of a multi-position drilling and tapping integrated machine according to the present invention.
[0027] Figure 8 This is a perspective view of the first or second reaming mechanism of a multi-position drilling and tapping integrated machine according to the present invention.
[0028] Figure 9 This is a perspective view of the first or second tapping mechanism of a multi-position drilling and tapping integrated machine according to the present invention.
[0029] Figure 10 This is a perspective view of the machine base of a multi-position drilling and tapping integrated machine according to the present invention. Detailed Implementation
[0030] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0032] Reference Figure 1 and Figure 2As shown, this utility model discloses a multi-position drilling and tapping integrated machine, including a machine base 1 and a positioning base 2. The positioning base 2 is horizontally mounted on the machine base 1. It also includes a loading reference assembly 3, a first fixing assembly 41, a second fixing assembly 42, a third fixing assembly 43, a unloading reference assembly 5, a magnetic conveying mechanism 6, a drilling mechanism 7, a first reaming mechanism 81, a second reaming mechanism 82, a first tapping mechanism 91, a second tapping mechanism 92, and a chip removal assembly 10. The magnetic conveying mechanism 6 is mounted on the machine base 1 and located on one side of the positioning base 2. The loading reference assembly 3, the first fixing assembly 41, the second fixing assembly 42, the third fixing assembly 43, and the unloading reference assembly 5 are arranged in a staggered manner. The first fixing component 41 is mounted on the positioning base 2. The drilling mechanism 7 is mounted on the machine base 1 and is opposite to the first fixing component 41. The first reaming mechanism 81 and the second reaming mechanism 82 are mounted on the machine base 1. The first reaming mechanism 81 and the second reaming mechanism 82 are arranged opposite to each other and are located on both sides of the second fixing component 42. The first tapping mechanism 91 and the second tapping mechanism 92 are mounted on the machine base 1. The first tapping mechanism 91 and the second tapping mechanism 92 are arranged opposite to each other and are located on both sides of the third fixing component 43. The chip removal component 10 is mounted on the machine base 1 and is located below the positioning base 2.
[0033] By adopting the above technical solution, the loading reference component 3 performs reference positioning on the workpiece placed on it, the magnetic suction transport mechanism 6 picks up the workpiece from the loading reference component 3 and conveys it to the first fixing component 41 for fixing, the drilling mechanism 7 performs lateral drilling on the workpiece on the first fixing component 41, the magnetic suction transport mechanism 6 conveys the workpiece on the first fixing component 41 after drilling to the second fixing component 42 for fixing, the first reaming mechanism 81 and the second reaming mechanism 82 respectively perform lateral reaming on the workpiece on the second fixing component 42, the magnetic suction transport mechanism 6 conveys the workpiece on the second fixing component 42 after reaming to the third fixing component 43 for fixing, the first tapping mechanism 91 and the second tapping mechanism 92 respectively perform lateral reaming on the workpiece on the third fixing component 43, the magnetic suction transport mechanism 6 conveys the workpiece on the third fixing component 43 after tapping to the unloading reference component 5, the unloading reference component 5 arranges and organizes the workpieces placed on it, and the magnetic suction transport mechanism 6 automatically handles the workpieces on the loading reference component 3, the first fixing component 41, the second fixing component 42, and the third fixing component 42. The workpiece is conveyed sequentially on the fixed component 43 and the blanking reference component 5, which has high workpiece conveying efficiency and good conveying effect, and avoids the phenomenon of workpiece being pinched or scratched on the workpiece surface. The drilling mechanism 7, the first reaming mechanism 81, the second reaming mechanism 82, the first tapping mechanism 91 and the second tapping mechanism 92 automatically drill, ream, and tap the workpiece respectively. The chip removal component 10 removes the waste chips generated by the workpiece during the drilling, reaming and tapping process from the machine base 1. The first fixed component 41, the second fixed component 42 and the third fixed component The structural design of component 43 ensures good workpiece fixation, guaranteeing high machining accuracy and good machining results in each machining process. The structural design of the loading reference component 3 ensures high lateral reference accuracy for the workpiece. The structural design of the unloading reference component 5 ensures good workpiece arrangement and organization. Waste chips generated during drilling, reaming, and tapping are automatically recycled. The chip removal component 10 ensures thorough cleaning of waste chips. The overall structural design ensures high workpiece processing efficiency, good machining results, and reduced defect rate, thereby reducing workpiece processing costs.
[0034] Reference Figure 3As shown, the magnetic suction transport mechanism 6 includes a transport bracket 61, a suction plate translation drive device 62, a first ball screw 63, a connecting plate 64, a first linear guide rail 65, a transport slide plate 66, a first magnetic suction assembly 67, and a second magnetic suction assembly 68. The transport bracket 61 is mounted on the machine base 1. The suction plate translation drive device 62 is mounted on one end of the transport bracket 61. The first ball screw 63 is rotatably mounted on the transport bracket 61. The output end of the suction plate translation drive device 62 is connected to the first ball screw 63. The first linear guide rail 65 is horizontally mounted on the transport bracket 61. The transport slide plate 66 is slidably mounted on the first linear guide rail 65. The connecting plate 64 is mounted on the transport slide plate 66. The first ball screw 63 is threadedly connected to the connecting plate 64. The first magnetic suction assembly 67 and the second magnetic suction assembly 68 are mounted side by side on the transport slide plate 66. The first magnetic suction assembly 67 includes a suction plate lifting drive device 671 and a magnetic suction plate 672. The suction plate lifting drive device 671 is longitudinally mounted on the transport slide plate 66, and the magnetic suction plate 672 is mounted on the output end of the suction plate lifting drive device 671.
[0035] By adopting the above technical solution, the magnetic suction plate 672 generates magnetic force after being energized. The suction plate lifting drive device 671 drives the magnetic suction plate 672 to descend to the workpiece surface to pick up the workpiece. The suction plate translation drive device 62 drives the transport slide plate 66 to slide laterally on the first linear guide rail 65 through the first ball screw 63 and the connecting plate 64. The transport slide plate 66 drives the first magnetic suction component 67 and the second magnetic suction component 68 to transport the workpiece. The first magnetic suction component 67 and the second magnetic suction component 68 use an electrically controlled magnetic suction method to pick up the workpiece instead of the finger-clamping cylinder to clamp the workpiece, ensuring the aesthetics and integrity of the workpiece surface, avoiding the clamping marks or scratches that are easily generated on the workpiece surface when the finger-clamping cylinder clamps the workpiece, thereby improving the workpiece yield.
[0036] In this embodiment, the structure and working principle of the second magnetic suction component 68 are the same as those of the first magnetic suction component 67. The suction plate translation drive device 62 is preferably configured as a servo motor, and the suction plate lifting drive device 671 is preferably configured as a cylinder.
[0037] Reference Figure 4As shown, the first fixing component 41 includes a pad 411, a top plate 412, a pressure plate 413, a top plate translation drive device 414, and a fixing base 415. The fixing base 415 is mounted on the positioning base 2. The top of the fixing base 415 is recessed downward to provide a fixing groove 416. The bottom of the fixing groove 416 is provided with a first chip removal groove 417 for chip removal. The pad 411 is fixedly mounted on one side wall of the fixing groove 416. The pressure plate 413 is installed in the fixing groove 416. The top plate translation drive device 414 is mounted on the outer side of the fixed base 415 away from the pad 411. The output end of the top plate translation drive device 414 is connected and installed to the pressure plate 413. The top plate 412 is mounted on the side of the pressure plate 413 facing the pad 411. The side of the pad 411 facing the top plate 412 is recessed inward to provide a limiting groove 418. The bottom of the top plate 412 facing the pad 411 is chamfered.
[0038] By adopting the above technical solution, when the workpiece is placed on each fixed component, the workpiece uses the limiting groove 418 of the pad 411 of each fixed component as a reference. The pad 411 provides a three-sided reference for the workpiece. The top plate translation drive device 414 pushes the pressure plate 413 to drive the top plate 412 to press the workpiece on the pad 411 to achieve limiting and fixing of the workpiece. This makes the workpiece limiting and fixing stable and has a good fixing effect. When the chamfered slope of the top plate 412 moves, it can push the waste chips onto the first chip discharge groove 417 for automatic waste chip unloading and recycling. This avoids the waste chips accumulating on the limiting groove 418, which would cause the workpiece to be placed incorrectly and affect the accurate positioning of drilling, reaming and tapping of the workpiece.
[0039] In this embodiment, the structure and working principle of the second fixing component 42 and the third fixing component 43 are the same as those of the first fixing component 41. The top plate translation drive device 414 is preferably configured as a hydraulic cylinder.
[0040] Reference Figure 5 As shown, the feeding reference assembly 3 includes a feeding reference plate 30, a first feeding side limiting plate 31, a second feeding side limiting plate 32, a feeding reference push plate 33, a first reference push plate translation drive device 34, and a feeding reference base 35. The first feeding side limiting plate 31 and the second feeding side limiting plate 32 are installed parallel to each other on the top surface of the feeding reference base 35. The feeding reference plate 30 is installed on the top surface of the feeding reference base 35, and the feeding reference plate 30 is located outside the same end of the first feeding side limiting plate 31 and the second feeding side limiting plate 32. The first reference push plate translation drive device 34 is installed on the top surface of the feeding reference base 35, and the first reference push plate translation drive device 34 is located outside the other end of the first feeding side limiting plate 31 and the second feeding side limiting plate 32. The feeding reference push plate 33 is installed on the output end of the first reference push plate translation drive device 34.
[0041] By adopting the above technical solution, when the workpiece is placed on the loading reference base 35, the first loading side limiting plate 31 and the second loading side limiting plate 32 limit the workpiece on both sides. The first reference push plate translation drive device 34 pushes the loading reference push plate 33 to push the workpiece to the side of the loading reference plate 30 to achieve reference positioning of the workpiece. The structural design of the loading reference component 3 realizes the automated reference positioning of the workpiece loaded before processing. It has high positioning efficiency, accurate positioning and good positioning effect.
[0042] In this embodiment, the first reference push plate translation drive device 34 is preferably configured as a cylinder.
[0043] Reference Figure 6 As shown, the unloading reference assembly 5 includes an unloading reference plate 50, a first unloading side limiting plate 51, a second unloading side limiting plate 52, an unloading reference push plate 53, a second reference push plate translation drive device 54, and an unloading reference base 55. The first unloading side limiting plate 51 and the second unloading side limiting plate 52 are installed parallel to each other on the top surface of the unloading reference base 55. The unloading reference plate 50 is installed on the top surface of the unloading reference base 55, and the unloading reference plate 50 is located outside the same end of the first unloading side limiting plate 51 and the second unloading side limiting plate 52. The second reference push plate translation drive device 54 is installed on the top surface of the unloading reference base 55, and the second reference push plate translation drive device 54 is located outside the other end of the first unloading side limiting plate 51 and the second unloading side limiting plate 52. The unloading reference push plate 53 is installed on the output end of the second reference push plate translation drive device 54.
[0044] By adopting the above technical solution, when the magnetic suction conveying mechanism 6 places the workpiece on the unloading reference base 55, the second reference push plate translation drive device 54 pushes the unloading reference push plate 53 to push the workpiece to the side of the unloading reference plate 50 to achieve reference positioning of the workpiece. The structural design of the unloading reference component 5 realizes the automated reference positioning of the workpiece that needs to be arranged after tapping and being transferred to it. It has high positioning efficiency, accurate positioning and good positioning effect.
[0045] In this embodiment, the second reference push plate translation drive device 54 is preferably configured as a cylinder.
[0046] Reference Figure 7As shown, the drilling mechanism 7 includes a guide sleeve 70, a connecting sleeve 71, a front guide box 72, a connecting piece 73, a front guide box lateral movement drive device 74, a gun drill 75, a drilling spindle 76, a drilling spindle box 77, a first synchronous belt drive assembly 78, a gun drill rotary drive device 79, a second ball screw 791, a second linear guide rail 792, a third linear guide rail 793, and a gun drill lateral movement drive device 794. The gun drill lateral movement drive device 794 is mounted on the machine base 1. The second linear guide rail 792 and the third linear guide rail 793 are mounted parallel to each other on the machine base 1. The second ball screw 791 is rotatably mounted on the machine base 1. The output end of the second ball screw 791 is connected to the output end of the gun drill lateral movement drive device 794. The drilling spindle box 77 and the front guide box 72 slide... The actuator is mounted on the second linear guide rail 792 and the third linear guide rail 793; the second ball screw 791 is threadedly connected to the bottom of the drilling spindle box 77, the drilling spindle 76 is mounted on the bottom of the drilling spindle box 77, the gun drill 75 is mounted inside the drilling spindle 76, the gun drill rotary drive device 79 is mounted on the top of the drilling spindle box 77, the output end of the gun drill rotary drive device 79 is connected to the drilling spindle 76 through the first synchronous belt drive assembly 78, the connecting sleeve 71 is mounted inside the front guide box 72, the guide sleeve 70 is mounted inside the connecting sleeve 71, and the gun drill 75 is movably inserted into the guide sleeve 70; the front guide box transverse drive device 74 is mounted on the machine base 1, and the output end of the front guide box transverse drive device 74 is connected to the front guide box 72 through the connector 73.
[0047] By adopting the above technical solution, the gun drill traverse drive device 794 drives the drilling spindle box 77 to slide towards the workpiece on the second linear guide rail 792 and the third linear guide rail 793 via the second ball screw 791. The drilling spindle box 77 drives the drilling spindle 76 and the gun drill 75 to move towards the workpiece. The gun drill rotation drive device 79 drives the drilling spindle 76 to rotate via the first synchronous belt transmission assembly 78, thereby driving the gun drill 75 to rotate, thus realizing the drilling of the workpiece. The front guide box traverse drive device 74 drives the front guide box 72 to move towards the workpiece via the connector 73 to guide the drilling of the gun drill 75. When the front guide box 72 needs to avoid the workpiece, the front guide box traverse drive device 74 drives the front guide box 72 to move away from the workpiece via the connector 73, so that it can be used to drill workpieces of various specifications, with strong versatility, and avoids the front guide box 72 from colliding with the workpiece, which would affect the drilling accuracy of the workpiece.
[0048] In this embodiment, the front guide box lateral movement drive device 74 is preferably a cylinder, the gun drill rotation drive device 79 is preferably a motor, and the gun drill lateral movement drive device 794 is preferably a servo motor.
[0049] Reference Figure 8As shown, the first reaming mechanism 81 includes a milling cutter 810, a reaming spindle 811, a reaming spindle box 812, a milling cutter release drive device 813, a milling cutter rotation drive device 814, a second synchronous belt transmission assembly 815, and a milling cutter lateral movement assembly 816. The milling cutter lateral movement assembly 816 is mounted on the machine base 1, the reaming spindle box 812 is mounted on the milling cutter lateral movement assembly 816, the milling cutter release drive device 813 and the reaming spindle 811 are mounted at the bottom of the reaming spindle box 812, and the milling cutter release drive device 813 and the reaming spindle 811 are drivenly connected. The milling cutter 810 is movably mounted inside the reaming spindle 811, the milling cutter rotation drive device 814 is mounted at the top of the reaming spindle box 812, and the milling cutter rotation drive device 814 is connected to the reaming spindle 811 via the second synchronous belt transmission assembly 815.
[0050] In this embodiment, the milling cutter lateral movement assembly 816 includes a milling cutter lateral movement servo motor, a milling cutter lateral movement ball screw, and at least two milling cutter lateral movement linear guides. The milling cutter lateral movement servo motor and the at least two milling cutter lateral movement linear guides are respectively mounted on the machine base 1. The milling cutter lateral movement ball screw is rotatably mounted on the machine base 1, and the output shaft of the milling cutter lateral movement servo motor is connected to the milling cutter lateral movement ball screw. The reaming spindle box 812 is slidably mounted on the at least two milling cutter lateral movement linear guides, and the milling cutter lateral movement ball screw is threadedly connected to the bottom of the reaming spindle box 812. The milling cutter release drive device 813 is preferably a cylinder, and the milling cutter rotation drive device 814 is preferably a motor.
[0051] By adopting the above technical solution, the milling cutter lateral movement assembly 816 drives the milling cutter 810 to move towards the workpiece via the reaming spindle box 812 and the reaming spindle 811. The milling cutter rotation drive device 814 drives the reaming spindle 811 to rotate via the second synchronous belt drive assembly 815, thereby driving the milling cutter 810 to rotate, so as to realize the reaming of the workpiece. The milling cutter release drive device 813 drives the reaming spindle 811 to release the milling cutter 810 to facilitate the replacement of the milling cutter 810. The structural design of the first reaming mechanism 81 realizes the automation of reaming the workpiece and releasing the milling cutter 810. It not only achieves high efficiency, good reaming effect and high reaming accuracy to reduce the defect rate of the workpiece, thereby reducing production costs, but also makes the replacement of the milling cutter 810 quick and efficient.
[0052] The structure and working principle of the second hole-expanding mechanism 82 are the same as those of the first hole-expanding mechanism 81.
[0053] Reference Figure 9As shown, the first tapping mechanism 91 includes a tap 910, a tapping spindle 911, a tapping spindle box 912, a tap release drive device 913, a tap rotation drive device 914, a third synchronous belt transmission assembly 915, and a tap lateral movement assembly 916. The tap lateral movement assembly 916 is mounted on the machine base 1, the tapping spindle box 912 is mounted on the tap lateral movement assembly 916, the tap release drive device 913 and the tapping spindle 911 are mounted at the bottom of the tapping spindle box 912, and the tap release drive device 913 and the tapping spindle 911 are drivenly connected. The tap 910 is movably mounted inside the tapping spindle 911, the tap rotation drive device 914 is mounted at the top of the tapping spindle box 912, and the tap rotation drive device 914 is drivenly connected to the tapping spindle 911 through the third synchronous belt transmission assembly 915.
[0054] In this embodiment, the first synchronous belt drive assembly 78, the second synchronous belt drive assembly 815, and the third synchronous belt drive assembly 915 each consist of two synchronous pulleys and a synchronous belt, with the two pulleys connected by a synchronous belt drive. The tap lateral movement assembly 916 includes a tap lateral movement servo motor, a tap lateral movement ball screw, and at least two tap lateral movement linear guides. The tap lateral movement servo motor and the at least two tap lateral movement linear guides are mounted on the machine base 1. The tap lateral movement ball screw is rotatably mounted on the machine base 1. The output shaft of the tap lateral movement servo motor is connected to the tap lateral movement ball screw. The tap spindle box 912 is slidably mounted on the at least two tap lateral movement linear guides, and the tap lateral movement ball screw is threadedly connected to the bottom of the tap spindle box 912. The tap release drive device 913 is preferably a cylinder, and the tap rotation drive device 914 is preferably a motor.
[0055] By adopting the above technical solution, the tap lateral movement assembly 916 drives the tap 910 to move towards the workpiece via the tapping spindle box 912 and the tapping spindle 911. The tap rotation drive device 914 drives the tapping spindle 911 to rotate via the third synchronous belt drive assembly 915, thereby driving the tap 910 to rotate, realizing the tapping of the workpiece through hole enlargement. When the tap release drive device 913 drives the tapping spindle 911 to release the tap 910, it facilitates the replacement of the tap 910. The structural design of the first tapping mechanism 91 realizes the automation of tapping the workpiece and releasing the tap 910, and has the advantages of high tapping efficiency, good tapping effect, high tapping accuracy and quick tap 910 replacement. In addition, it reduces the defect rate of the workpiece, thereby reducing the production cost of the workpiece.
[0056] The structure and working principle of the second tapping mechanism 92 are the same as those of the first tapping mechanism 91.
[0057] Reference Figure 10 As shown, the top of the machine base 1 is provided with a second chip removal groove 11, and the chip removal assembly 10 is installed in the second chip removal groove 11.
[0058] In this embodiment, the chip removal assembly 10 includes a chip removal servo motor and a helical blade, with the output shaft of the chip removal servo motor connected and installed to the helical blade.
[0059] By adopting the above technical solution, when the chip removal servo motor drives the spiral blades to rotate, it can remove the waste chips in the second chip removal groove 11. It automatically completes the waste chip cleaning without the need for manual cleaning by workers, which reduces the labor intensity of workers and the labor costs of enterprises, so as to achieve low cost, high waste removal efficiency and good waste removal effect.
[0060] Its overall structural design enables automated multi-station workpiece handling and transfer on a single machine, including pre-processing reference positioning, pre-processing limit fixing at each station, drilling, double-sided reaming, double-sided tapping, chip removal and recycling, and pre-unloading reference arrangement. It eliminates the need for separate drilling, reaming, and tapping equipment, reducing enterprise equipment purchase costs and thus workpiece processing costs. It also shortens workpiece handling and transfer time, significantly improving processing efficiency. This achieves high processing efficiency, high precision, and excellent processing results, solving the problems of low workpiece processing efficiency caused by traditional gripper-type robotic arms used for transferring workpieces between different machines, and low workpiece yield rates due to workpiece damage or scratches caused by gripper-type robotic arms. Meanwhile, by sequentially setting the first fixing component 41, the second fixing component 42, and the third fixing component 43 in each processing station to fix the workpiece before processing, each fixing component can fix the workpiece with three-sided reference and limit fixation, so that the workpiece has the advantages of stable limit fixation and good fixation effect, thereby ensuring high processing accuracy, good processing effect and high processing yield of the workpiece. This solves the problem that the workpiece fixing mechanism equipped in the market uses reference block and cylinder side push structure to position the workpiece, which is prone to lateral displacement during processing, resulting in poor workpiece processing accuracy and low yield.
[0061] The above embodiments are merely examples of this utility model and are not intended to limit the implementation and scope of this utility model. All technical solutions that are the same as or equivalent to the contents described in the claims of this utility model should be included within the protection scope of this utility model.
Claims
1. A multi-position drilling and tapping integrated machine, comprising a machine base and a positioning base, wherein the positioning base is horizontally mounted on the machine base, characterized in that: It also includes a loading reference assembly, a first fixing assembly, a second fixing assembly, a third fixing assembly, a unloading reference assembly, a magnetic conveying mechanism, a drilling mechanism, a first reaming mechanism, a second reaming mechanism, a first tapping mechanism, a second tapping mechanism, and a chip removal assembly. The magnetic conveying mechanism is mounted on the machine base and located on one side of the positioning base. The loading reference assembly, the first fixing assembly, the second fixing assembly, the third fixing assembly, and the unloading reference assembly are sequentially mounted on the positioning base. The drilling mechanism is mounted on the machine base and is opposite to the first fixing assembly. The first reaming mechanism and the second reaming mechanism are mounted on the machine base, with the first reaming mechanism and the second reaming mechanism facing each other and located on both sides of the second fixing assembly. The first tapping mechanism and the second tapping mechanism are mounted on the machine base, with the first tapping mechanism and the second tapping mechanism facing each other and located on both sides of the third fixing assembly. The chip removal assembly is mounted on the machine base and located below the positioning base.
2. The multi-position drilling and tapping integrated machine according to claim 1, characterized in that: The magnetic suction transport mechanism includes a transport bracket, a suction plate translation drive device, a first ball screw, a connecting plate, a first linear guide rail, a transport slide plate, a first magnetic suction assembly, and a second magnetic suction assembly. The transport bracket is mounted on the machine base, the suction plate translation drive device is mounted on one end of the transport bracket, the first ball screw is rotatably mounted on the transport bracket, the output end of the suction plate translation drive device is connected to the first ball screw, the first linear guide rail is horizontally mounted on the transport bracket, the transport slide plate is slidably mounted on the first linear guide rail, the connecting plate is mounted on the transport slide plate, the first ball screw is threadedly connected to the connecting plate, and the first magnetic suction assembly and the second magnetic suction assembly are mounted side by side on the transport slide plate. The first magnetic suction assembly includes a suction plate lifting drive device and a magnetic suction plate. The suction plate lifting drive device is longitudinally mounted on the transport slide plate, and the magnetic suction plate is mounted on the output end of the suction plate lifting drive device. The structure and working principle of the second magnetic attraction component are the same as those of the first magnetic attraction component.
3. The multi-position drilling and tapping integrated machine according to claim 1, characterized in that: The first fixing component includes a pad, a top plate, a pressure plate, a top plate translation drive device, and a fixing base. The fixing base is mounted on the positioning base. The top of the fixing base is recessed downward to provide a fixing groove. The bottom of the fixing groove is provided with a first chip removal groove for chip removal. The pad is fixedly mounted on one side wall of the fixing groove. The pressure plate is mounted in the fixing groove. The top plate translation drive device is mounted on the outer side of the fixed base away from the pad. The output end of the top plate translation drive device is connected and installed with the pressure plate. The top plate is mounted on the side of the pressure plate facing the pad. The pad has a recessed groove on the side facing the top plate, and the bottom of the top plate has a chamfered side facing the pad. The structure and working principle of the second and third fixing components are the same as those of the first fixing component.
4. The multi-position drilling and tapping integrated machine according to claim 1, characterized in that: The feeding reference assembly includes a feeding reference plate, a first feeding side limiting plate, a second feeding side limiting plate, a feeding reference push plate, a first reference push plate translation drive device, and a feeding reference base. The first feeding side limiting plate and the second feeding side limiting plate are installed parallel to each other on the top surface of the feeding reference base. The feeding reference plate is installed on the top surface of the feeding reference base and is located outside the same end of the first feeding side limiting plate and the second feeding side limiting plate. The first reference push plate translation drive device is installed on the top surface of the feeding reference base and is located outside the other end of the first feeding side limiting plate and the second feeding side limiting plate. The feeding reference push plate is installed on the output end of the first reference push plate translation drive device.
5. A multi-position drilling and tapping integrated machine according to claim 1, characterized in that: The unloading reference assembly includes an unloading reference plate, a first unloading side limiting plate, a second unloading side limiting plate, an unloading reference push plate, a second reference push plate translation drive device, and an unloading reference base. The first unloading side limiting plate and the second unloading side limiting plate are installed parallel to each other on the top surface of the unloading reference base. The unloading reference plate is installed on the top surface of the unloading reference base and is located outside the same end of the first unloading side limiting plate and the second unloading side limiting plate. The second reference push plate translation drive device is installed on the top surface of the unloading reference base and is located outside the other end of the first unloading side limiting plate and the second unloading side limiting plate. The unloading reference push plate is installed on the output end of the second reference push plate translation drive device.
6. The multi-position drilling and tapping integrated machine according to claim 1, characterized in that: The drilling mechanism includes a guide sleeve, a connecting sleeve, a front guide box, a connecting piece, a front guide box traverse drive device, a gun drill, a drilling spindle, a drilling spindle box, a first synchronous belt drive assembly, a gun drill rotary drive device, a second ball screw, a second linear guide rail, a third linear guide rail, and a gun drill traverse drive device. The gun drill traverse drive device is mounted on the machine base. The second and third linear guide rails are mounted parallel to each other on the machine base. The second ball screw is rotatably mounted on the machine base. The output end of the second ball screw and the gun drill traverse drive device... The drilling spindle box and the front guide box are slidably mounted on the second linear guide rail and the third linear guide rail, respectively. The second ball screw is threaded to the bottom of the drilling spindle box. The drilling spindle is mounted at the bottom of the drilling spindle box. The gun drill is mounted inside the drilling spindle. The gun drill rotary drive device is mounted at the top of the drilling spindle box. The output end of the gun drill rotary drive device is connected to the drilling spindle via the first synchronous belt drive assembly. The connecting sleeve is mounted inside the front guide box. The guide sleeve is mounted inside the connecting sleeve. The gun drill moves through the guide sleeve. The front guide box transverse movement drive device is mounted on the machine base, and the output end of the front guide box transverse movement drive device is connected to the front guide box through a connector.
7. A multi-position drilling and tapping integrated machine according to claim 1, characterized in that: The first reaming mechanism includes a milling cutter, a reaming spindle, a reaming spindle box, a milling cutter release drive device, a milling cutter rotation drive device, a second synchronous belt transmission assembly, and a milling cutter lateral movement assembly. The milling cutter lateral movement assembly is mounted on the machine base, the reaming spindle box is mounted on the milling cutter lateral movement assembly, the milling cutter release drive device and the reaming spindle are mounted at the bottom of the reaming spindle box, and the milling cutter release drive device and the reaming spindle are drivenly connected. The milling cutter is movably mounted inside the reaming spindle, and the milling cutter rotation drive device is mounted at the top of the reaming spindle box. The milling cutter rotation drive device is connected to the reaming spindle via the second synchronous belt transmission assembly. The structure and working principle of the second hole-expanding mechanism are the same as those of the first hole-expanding mechanism.
8. The multi-position drilling and tapping integrated machine according to claim 1, characterized in that: The first tapping mechanism includes a tap, a tapping spindle, a tapping spindle box, a tap release drive device, a tap rotation drive device, a third synchronous belt transmission assembly, and a tap lateral movement assembly. The tap lateral movement assembly is mounted on the machine base, the tapping spindle box is mounted on the tap lateral movement assembly, the tap release drive device and the tapping spindle are mounted at the bottom of the tapping spindle box, and the tap release drive device and the tapping spindle are drivenly connected. The tap is movably mounted inside the tapping spindle, and the tap rotation drive device is mounted at the top of the tapping spindle box. The tap rotation drive device is drivenly connected to the tapping spindle through the third synchronous belt transmission assembly. The structure and working principle of the second tapping mechanism are the same as those of the first tapping mechanism.
9. A multi-position drilling and tapping integrated machine according to claim 1, characterized in that: The top of the machine is provided with a second chip removal groove, and the chip removal assembly is installed in the second chip removal groove.