Chip removal device for turning

Abstract

The utility model relates to a turning and milling processing technical field, concretely is a kind of turning and milling processing chip removal device, including processing frame, chip removal frame, conveying assembly and recycling bin;Processing frame is oppositely arranged with chip removal frame, and conveying assembly is arranged below chip removal frame;Recycling bin is arranged at conveying assembly side;Chip removal frame is equipped with guide bin, and chip removal frame is equipped with guide plate close to guide bin, guide plate is equipped with multiple groups, and guide channel is arranged between adjacent two groups of guide plates, and guide channel is towards conveying assembly;Pass processing frame and chip removal frame are oppositely arranged, to facilitate the chip generated in processing process to be guided to chip removal frame, reduce chip accumulation;Through guide bin, effectively collect scattered chip, prevent chip splashing;And guide channel is formed between adjacent guide plates and towards conveying assembly, so that chip orderly slides along guide channel and falls to conveying assembly, improve chip removal efficiency;Through recycling bin, conveying chip can be recycled in time, whole process is coherent and smooth, reduce manual cleaning, and practicality is strong.

Description

Technical Field

[0001] This utility model relates to the field of milling and turning technology, specifically to a chip removal device for milling and turning. Background Technology

[0002] In the field of milling and turning technology, especially in the operation of various machine tools and composite machining centers, a large amount of chips are often generated during operation. A large amount of chips remain inside the machine body. Due to the limited space of the equipment, the chips cannot be discharged in time. When the amount of chips accumulated is large enough, it will have a significant impact on the machine tool itself, reducing the working efficiency and shortening the service life of the machine tool, thus having a significant impact on the machine tool.

[0003] Currently, most chip removal in machine tools is done manually, and the metal chips generated during processing tend to accumulate on the horizontal work platform, making chip removal difficult. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a chip removal device for milling and turning operations, which solves the problem that existing methods for handling chips in machine tools mostly rely on manual cleaning, and that the metal chips generated during processing tend to accumulate on the horizontal work platform, making chip removal difficult.

[0005] The technical solution adopted by this utility model is: a chip removal device for milling and turning, characterized in that: it includes a machining frame, a chip removal frame, a conveying component, and a recovery bin; the machining frame and the chip removal frame are arranged opposite to each other, the conveying component is arranged below the chip removal frame for conveying chips on the chip removal frame; the recovery bin is arranged on one side of the conveying component for recovering chips on the conveying component; guide bins are arranged on both sides of the chip removal frame, and multiple guide bins are arranged, with the multiple guide bins arranged opposite to each other on both sides of the chip removal frame; a guide plate is arranged at one end of the chip removal frame near the guide bin, and multiple sets of guide plates are arranged, with both ends of the multiple sets of guide plates respectively mounted on the chip removal frame near the guide bins; a guide channel is arranged between two adjacent sets of guide plates, and the guide channel faces the conveying component.

[0006] A further improvement to the above solution is that the processing frame is provided with a support frame, and multiple support frames are provided. A processing groove is provided between two adjacent support frames, and the support frame is used to support the processing frame.

[0007] A further improvement to the above scheme is that a load-bearing frame is provided at one end of the processing frame near the chip removal frame, and load-bearing seats are provided at both ends of the load-bearing frame; the load-bearing frame is used to support the processing frame and the chip removal frame, and the load-bearing seats support the processing frame and the chip removal frame.

[0008] A further improvement to the above solution is that the chip conveyor is provided with a fixing frame, and multiple sets of fixing frames are provided. The multiple sets of fixing frames are located below the guide plate, and the fixing frames are used to fix the guide plate.

[0009] A further improvement to the above scheme is that a guide baffle is provided on one side of the guide bin, and the guide bin is funnel-shaped; the two sides of the guide plate are inclined surfaces.

[0010] A further improvement to the above scheme is that the conveying assembly includes a conveying frame, a conveying motor, a conveying drive roller, a conveying guide roller, and a conveyor belt; two sets of conveying frames are provided, and the two ends of the conveying drive roller and the conveying guide roller are respectively mounted on the two sets of conveying frames, and the conveyor belt is respectively sleeved on the conveying drive roller and the conveying guide roller; one end of the conveying motor is connected to drive the conveying drive roller to drive the conveyor belt for conveying through the conveying guide roller.

[0011] A further improvement to the above scheme is that drive rings are provided at both ends of the conveying drive roller, a fixed plate is provided near the drive rings of the conveying drive roller, and a mounting groove is provided on the fixed plate; an adjusting element is provided at one end of the conveying drive roller near the fixed plate; one end of the conveying drive roller passes through the mounting groove and is mounted on the fixed plate, and is adjusted and fixed by the adjusting element on the fixed plate, and one end of the drive ring abuts against the adjusting element.

[0012] A further improvement to the above scheme is that the conveying guide roller is provided with assembly rods at both ends, and the assembly rods are provided with assembly rings and assembly holes; a locking valve is provided at one end of the conveying guide roller near the assembly rods, and a locking plate is provided at the other end of the conveying guide roller near the locking valves; the assembly rods are mounted on the locking plate and adjusted by the locking valves.

[0013] A further improvement to the above scheme is that a conveying sleeve shaft is provided on the conveying guide roller, and one end of the conveying sleeve shaft is sleeved on the conveying guide roller; the locking valve includes a locking rod, a locking ring, and a locking nut, the locking ring is sleeved on the locking rod, and the locking nut is provided on the locking rod; a locking groove is provided on the locking plate, and a locking hole is provided on the locking plate near the locking groove; one end of the assembly rod is provided in the locking groove, one end of the locking rod passes through the assembly hole, the assembly ring abuts against the assembly hole, and is adjusted and locked by the locking nut.

[0014] A further improvement to the above scheme is that the recycling bin is provided with a recycling interface, and the recycling interface is provided in two sets, with the two sets of recycling interfaces arranged opposite to each other.

[0015] The beneficial effects of this utility model are:

[0016] Compared to existing milling and turning processes, this invention features a machining frame and a chip conveyor set up opposite each other, facilitating the timely guidance of chips generated during machining to the chip conveyor, improving chip removal timeliness, and reducing chip accumulation in the machining area. Multiple opposing guide bins are located on both sides of the chip conveyor, effectively collecting chips scattered from different directions, expanding the chip collection range, and preventing chips from flying everywhere. Multiple guide plates are mounted on the chip conveyor, forming guide channels between adjacent guide plates facing the conveying component, allowing chips to slide orderly along the guide channels to the conveying component, preventing chip accumulation and blockage on the chip conveyor, and greatly improving chip removal efficiency. The conveying component efficiently transports the chips from the chip conveyor, and the recovery bin promptly recovers the transported chips. The entire process is smooth and seamless, achieving automated and efficient chip removal, reducing the workload of manual chip cleaning, and improving production efficiency. Attached Figure Description

[0017] Figure 1 This is a perspective view of the chip removal device for turning and milling of this utility model;

[0018] Figure 2 This is a perspective view of the chip removal device for turning and milling according to this utility model from another angle;

[0019] Figure 3 This is a top view of the chip removal device for turning and milling according to this utility model;

[0020] Figure 4 This is a schematic diagram of the conveying assembly of this utility model.

[0021] Explanation of reference numerals in the attached drawings: 10 for processing frame, 11 for support frame, 12 for processing groove, 13 for load-bearing frame, and 14 for load-bearing base;

[0022] Chip conveyor 20, material guide bin 21, material guide baffle 211, guide plate 22, material guide channel 23, fixing frame 24;

[0023] Conveying assembly 30, conveying frame 31, conveying motor 32, conveying drive roller 33, drive ring 331, fixing plate 332, mounting groove 334, adjusting element 335, conveying guide roller 34, conveying sleeve shaft 341, conveying belt 35, assembly rod 36, assembly ring 361, assembly hole 362, locking valve 37, locking rod 371, locking ring 372, locking nut 373, locking plate 38, locking groove 381, locking hole 382;

[0024] Recycling bin 40, recycling interface 41. Detailed Implementation

[0025] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0026] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0028] like Figure 1-4As shown in the embodiment of this utility model, a chip removal device for milling and turning includes a machining frame 10, a chip removal frame 20, a conveying assembly 30, and a recovery bin 40. The machining frame 10 is arranged opposite to the chip removal frame 20. The conveying assembly 30 is arranged below the chip removal frame 20 for conveying chips on the chip removal frame 20. The recovery bin 40 is arranged on one side of the conveying assembly 30 for recovering chips on the conveying assembly 30. Guide bins 21 are arranged on both sides of the chip removal frame 20. Multiple guide bins 21 are arranged opposite to each other on both sides of the chip removal frame 20. A guide plate 22 is arranged at one end of the chip removal frame 20 near the guide bin 21. Multiple sets of guide plates 22 are arranged, with both ends of the multiple sets of guide plates 22 respectively mounted on the chip removal frame 20 near the guide bin 21. A guide channel 23 is arranged between two adjacent sets of guide plates 22, and the guide channel 23 faces the conveying assembly 30. In this embodiment, the processing rack 10 and the chip conveyor 20 are arranged opposite each other, which facilitates the timely guidance of the generated chips to the chip conveyor 20 during the processing, improving the timeliness of chip removal and reducing the accumulation of chips in the processing area. Furthermore, multiple opposing guide bins 21 are provided on both sides of the chip conveyor 20, which can effectively collect chips scattered from different directions, widening the chip collection range and preventing chips from splashing everywhere. Multiple sets of guide plates 22 are mounted on the chip conveyor 20, forming a guide channel 23 between adjacent guide plates 22 and facing the conveying component 30, allowing chips to slide orderly along the guide channel 23 to the conveying component 30, avoiding chip accumulation and blockage on the chip conveyor 20, and greatly improving chip removal efficiency. The conveying component 30 efficiently transports the chips on the chip conveyor 20, and the recovery bin 40 can promptly recover the transported chips. The entire process is smooth and continuous, achieving automated and efficient chip removal, reducing the workload of manual chip cleaning, and improving production efficiency.

[0029] like Figure 1 As shown, the machining frame 10 is provided with multiple support frames 11, and a machining groove 12 is provided between two adjacent support frames 11. The support frames 11 are used to support the machining frame 10. In this embodiment, multiple support frames 11 can provide stable and reliable support for the machining frame 10, ensuring that the machining frame 10 remains stable during turning and milling, reducing shaking and displacement, and improving machining accuracy.

[0030] A load-bearing frame 13 is provided at one end of the machining frame 10 near the chip conveyor 20, and load-bearing seats 14 are provided at both ends of the load-bearing frame 13. The load-bearing frame 13 is used to support the machining frame 10 and the chip conveyor 20, and the load-bearing seats 14 support the machining frame 10 and the chip conveyor 20. In this embodiment, the load-bearing frame 13 can effectively and stably support the machining frame 10 and the chip conveyor 20, ensuring the stability of their relative positions and avoiding the impact on machining accuracy and chip removal effect due to shaking or displacement during turning and milling. The load-bearing seats 14 share the weight of the machining frame 10 and the chip conveyor 20, enhancing the load-bearing capacity of the overall structure.

[0031] The chip conveyor 20 is equipped with multiple sets of fixing brackets 24, which are positioned below the guide plate 22 and used to fix the guide plate 22. In this embodiment, the multiple sets of fixing brackets 24 provide stable support for the guide plate 22, ensuring its stable position during chip removal in milling and turning processes, preventing displacement due to vibration or other factors, ensuring a precise chip removal path, and improving chip removal efficiency. The guide plate 22 also helps to smoothly guide chip flow, preventing chip accumulation or turbulence; furthermore, the fixing brackets 24 enhance the stability of the entire chip removal device structure.

[0032] like Figure 2 As shown, a guide baffle 211 is provided on one side of the guide bin 21, and the guide bin 21 is funnel-shaped; the two sides of the guide plate 22 are inclined surfaces. In this embodiment, the funnel-shaped guide bin 21 facilitates the rapid and concentrated falling of materials, utilizes gravity to achieve efficient material guiding, reduces material accumulation and blockage in the bin, and ensures smooth chip removal. The guide baffle 211 guides and blocks the falling materials, preventing them from deviating from the predetermined path; and the inclined surfaces on both sides of the baffle further guide the materials to flow in a specific direction, achieving the dual functions of diversion and guidance, thus optimizing the chip removal path.

[0033] like Figures 3 to 4As shown, the conveying assembly 30 includes a conveying frame 31, a conveying motor 32, a conveying drive roller 33, a conveying guide roller 34, and a conveyor belt 35. Two sets of conveying frames 31 are provided. The two ends of the conveying drive roller 33 and the conveying guide roller 34 are respectively mounted on the two sets of conveying frames 31. The conveyor belt 35 is respectively fitted onto the conveying drive roller 33 and the conveying guide roller 34. One end of the conveying motor 32 is connected to drive the conveying drive roller 33 to drive the conveyor belt 35 through the conveying guide roller 34 for conveying. In this embodiment, the two sets of conveying frames 31 provide stable support for the conveying drive roller 33 and the conveying guide roller 34, ensuring the overall conveying stability and enabling long-term stable operation. The cooperation of the conveying drive roller 33 and the conveying guide roller 34, along with the fitted conveyor belt 35, forms a highly efficient material conveying system. The conveying guide roller 34 drives the conveyor belt 35, ensuring stable and reliable power transmission. The conveying speed can be adjusted according to processing requirements, achieving efficient chip removal and reducing chip accumulation.

[0034] Drive rings 331 are provided at both ends of the conveying drive roller 33. A fixing plate 332 is provided near the drive rings 331 on the conveying drive roller 33, and a mounting groove 334 is provided on the fixing plate 332. An adjusting element 335 is provided at one end of the conveying drive roller 33 near the fixing plate 332. One end of the conveying drive roller 33 passes through the mounting groove 334 and is mounted on the fixing plate 332, and is adjusted and fixed by the adjusting element 335 on the fixing plate 332. One end of the drive ring 331 abuts against the adjusting element 335. In this embodiment, by providing drive rings 331 at both ends of the conveying drive roller 33, stable power can be provided for conveying, ensuring efficient chip removal. The fixing plate 332 and the mounting groove 334 near the drive rings 331 provide a precise mounting and positioning foundation for the conveying drive roller 33, ensuring its stability and accuracy. The conveying drive roller 33 can be flexibly adjusted to adapt to different working conditions and can also be firmly fixed.

[0035] The conveyor guide roller 34 has assembly rods 36 at both ends, each assembly rod 36 having an assembly ring 361 and an assembly hole 362. A locking valve 37 is located at one end of the conveyor guide roller 34 near the assembly rods 36, and a locking plate 38 is located near the locking valve 37. The assembly rods 36 are mounted on the locking plate 38 and adjusted via the locking valve 37. In this embodiment, the assembly rods 36, assembly rings 361, and assembly holes 362 at both ends of the conveyor guide roller 34 facilitate precise assembly with other components, ensuring the stability and accuracy of the conveyor guide roller 34 installation. The locking valve 37 and locking plate 38 effectively adjust and fix the assembly rods 36. The locking valve 37 flexibly adjusts the state of the assembly rods 36, thereby optimizing the working position and state of the conveyor guide roller 34.

[0036] A conveying sleeve shaft 341 is provided on the conveying guide roller 34, and one end of the conveying sleeve shaft 341 is sleeved on the conveying guide roller 34; the locking valve 37 includes a locking rod 371, a locking ring 372, and a locking nut 373, the locking ring 372 is sleeved on the locking rod 371, and the locking nut 373 is provided on the locking rod 371; a locking groove 381 is provided on the locking plate 38, and a locking hole 382 is provided on the locking plate 38 near the locking groove 381; one end of the mounting rod 36 is provided in the locking groove 381, one end of the locking rod 371 passes through the mounting hole 362, the mounting ring 361 abuts against the mounting hole 362, and is adjusted and locked by the locking nut 373. In this embodiment, a conveying sleeve 341 is provided on the conveying guide roller 34, with one end sleeved on the conveying guide roller 34, which makes the conveying process more stable and smooth, ensuring that the chip conveying device conveys chips efficiently. The locking valve 37 can be flexibly adjusted and fixed through the cooperation of the locking rod 371, the locking ring 372 and the locking nut 373. The locking groove 381 and the locking hole 382 on the locking plate 38 are cleverly designed. The mounting rod 36 is placed in the locking groove 381, the locking rod 371 passes through the mounting hole 362, and the locking is adjusted and locked by the locking nut 373. This structure makes the connection of each component stable and facilitates installation, disassembly and adjustment according to actual needs, improving the overall stability and applicability of the chip conveying device.

[0037] The recycling bin 40 is equipped with two sets of recycling interfaces 41, which are arranged opposite to each other. In this embodiment, the oppositely arranged recycling interfaces 41 can collect waste materials such as chips from different directions, which greatly improves the recycling efficiency. The two sets of interfaces can be connected to different recycling paths or equipment, and can be flexibly selected according to actual needs, enhancing the applicability and flexibility of the device.

[0038] A chip removal device for milling and turning machining includes a machining frame 10, a chip removal frame 20, a conveying assembly 30, and a recovery bin 40. The machining frame 10 is arranged opposite to the chip removal frame 20. The conveying assembly 30 is located below the chip removal frame 20 and is used to convey chips on the chip removal frame 20. The recovery bin 40 is located on one side of the conveying assembly 30 and is used to recover chips on the conveying assembly 30. Guide bins 21 are provided on both sides of the chip removal frame 20. Multiple guide bins 21 are provided and are arranged opposite to each other on both sides of the chip removal frame 20. A guide plate 22 is provided at one end of the chip removal frame 20 near the guide bin 21. Multiple sets of guide plates 22 are provided, and the two ends of the multiple sets of guide plates 22 are respectively mounted on the chip removal frame 20 near the guide bin 21. A guide channel 23 is provided between two adjacent sets of guide plates 22, and the guide channel 23 faces the conveying assembly 30. In this embodiment, the processing rack 10 and the chip conveyor 20 are arranged opposite each other, which facilitates the timely guidance of the generated chips to the chip conveyor 20 during the processing, improving the timeliness of chip removal and reducing the accumulation of chips in the processing area. Furthermore, multiple opposing guide bins 21 are provided on both sides of the chip conveyor 20, which can effectively collect chips scattered from different directions, widening the chip collection range and preventing chips from splashing everywhere. Multiple sets of guide plates 22 are mounted on the chip conveyor 20, forming a guide channel 23 between adjacent guide plates 22 and facing the conveying component 30, allowing chips to slide orderly along the guide channel 23 to the conveying component 30, avoiding chip accumulation and blockage on the chip conveyor 20, and greatly improving chip removal efficiency. The conveying component 30 efficiently transports the chips on the chip conveyor 20, and the recovery bin 40 can promptly recover the transported chips. The entire process is smooth and continuous, achieving automated and efficient chip removal, reducing the workload of manual chip cleaning, and improving production efficiency.

[0039] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A chip removal device for milling and turning machining, characterized in that: It includes a processing rack, a chip conveyor, a conveying assembly, and a recycling bin; the processing rack and the chip conveyor are arranged opposite to each other, the conveying assembly is located below the chip conveyor and is used to convey the chips on the chip conveyor; the recycling bin is located on one side of the conveying assembly and is used to recycle the chips on the conveying assembly. The chip conveyor is provided with guide bins on both sides, and there are multiple guide bins arranged opposite each other on both sides of the chip conveyor. A guide plate is provided at one end of the chip conveyor near the guide bin, and there are multiple sets of guide plates. The two ends of the multiple sets of guide plates are respectively mounted on the chip conveyor near the guide bin. A guide channel is provided between two adjacent sets of guide plates, and the guide channel faces the conveying assembly.

2. The chip removal device for turning and milling according to claim 1, characterized in that: The processing rack is provided with support frames, and multiple support frames are provided. A processing groove is provided between two adjacent support frames. The support frames are used to support the processing rack.

3. The chip removal device for turning and milling according to claim 2, characterized in that: A load-bearing frame is provided at one end of the processing rack near the chip removal frame, and load-bearing seats are provided at both ends of the load-bearing frame; the load-bearing frame is used to support the processing rack and the chip removal frame, and the load-bearing seats support the processing rack and the chip removal frame.

4. The chip removal device for turning and milling according to claim 1, characterized in that: The chip conveyor is equipped with a fixing frame, and there are multiple sets of fixing frames. The multiple sets of fixing frames are located below the guide plate, and the fixing frames are used to fix the guide plate.

5. The chip removal device for turning and milling according to claim 4, characterized in that: A guide baffle is provided on one side of the guide hopper, and the guide hopper is funnel-shaped; the two sides of the guide plate are inclined surfaces.

6. The chip removal device for turning and milling according to claim 1, characterized in that: The conveying assembly includes a conveying frame, a conveying motor, a conveying drive roller, a conveying guide roller, and a conveying belt; two sets of conveying frames are provided, and the two ends of the conveying drive roller and the conveying guide roller are respectively mounted on the two sets of conveying frames, and the conveying belt is respectively sleeved on the conveying drive roller and the conveying guide roller; one end of the conveying motor is connected to drive the conveying drive roller to drive the conveying belt for conveying through the conveying guide roller.

7. The chip removal device for turning and milling according to claim 6, characterized in that: The conveying drive roller is provided with drive rings at both ends, and a fixed plate is provided near the drive rings. The fixed plate is provided with mounting grooves. An adjusting element is provided at one end of the conveying drive roller near the fixed plate. One end of the conveying drive roller passes through the mounting groove and is fixed on the fixed plate, and is adjusted and fixed by the adjusting element on the fixed plate. One end of the drive ring abuts against the adjusting element.

8. The chip removal device for turning and milling according to claim 7, characterized in that: The conveying guide roller is provided with assembly rods at both ends, and assembly rings are provided on the assembly rods. Assembly holes are provided on the assembly rings. A locking valve is provided at one end of the conveying guide roller near the assembly rods, and a locking plate is provided at the other end of the conveying guide roller near the locking valves. The assembly rods are mounted on the locking plate and adjusted by the locking valves.

9. The chip removal device for turning and milling according to claim 8, characterized in that: The conveying guide roller is provided with a conveying sleeve shaft, one end of which is sleeved on the conveying guide roller; the locking valve includes a locking rod, a locking ring, and a locking nut, the locking ring is sleeved on the locking rod, and the locking nut is provided on the locking rod; The locking plate is provided with a locking groove, and the locking plate is provided with a locking hole near the locking groove; one end of the mounting rod is disposed in the locking groove, one end of the locking rod passes through the mounting hole, the mounting ring abuts against the mounting hole, and is adjusted and locked by the locking nut.

10. The chip removal device for turning and milling according to claim 1, characterized in that: The recycling bin is equipped with recycling interfaces, and there are two sets of recycling interfaces, which are arranged opposite to each other.

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