Fitting machining chip removal device

Abstract

The utility model discloses an accessory processing chip removal device, including support frame, collect the chipping mechanism and broken recycling mechanism, wherein, broken recycling mechanism sets up on the support frame, and the chipping mechanism includes the bearing plate, two symmetrical arrangement's support device and two filter material screening subassembly, wherein, the bearing plate swing joint is in the support frame, and two symmetrical arrangement's support device sets up on the bearing plate, and two filter material screening subassembly sets up on the bearing plate. Therefore, adopt the integration of filter collection chipping and broken recycling's collaborative design, realize liquid and solid's quick sorting, promote the waste chip sliding, avoid the accumulation and block, and the broken recycling of waste chip simultaneously, from the chipping to the broken whole course can be automatic regulation, reduce manual intervention, effectively improve the waste chip recovery efficiency, keep the continuous processing rate of workpiece.

Description

Technical Field

[0001] This utility model relates to the technical field of parts processing, and in particular to a chip removal device for parts processing. Background Technology

[0002] Parts processing chip removal devices are used to collect, separate, crush, and recycle metal scrap and cutting fluid generated during machine tool (such as lathes and milling machines) processing. Their core functions are to improve scrap handling efficiency, reduce manual cleaning costs, and achieve the separation and recycling of chips and liquids.

[0003] In related technologies, common machine tool chip removal devices include chain-type chip conveyors, magnetic chip conveyors, spiral chip conveyors, and vibrating screen chip conveyors. Among them, chain-type chip conveyors use chains to drive scrapers to transport waste chips, which is suitable for long, coiled chips, but they are prone to chip jamming and have difficulty separating cutting fluid. Magnetic chip conveyors use magnetic rollers to attract iron chips, but they are ineffective for non-ferrous metals and cannot handle liquids. Spiral chip conveyors push waste chips through spiral blades, which has a simple structure but is prone to clogging and has poor separation effect. Vibrating screen chip conveyors filter cutting fluid through vibration, but waste chips tend to accumulate and require manual cleaning.

[0004] In practical applications, the aforementioned device cannot simultaneously adapt to waste chips of different materials and shapes. Furthermore, the tilt angle adjustment is inflexible, making it difficult to efficiently separate waste chips from cutting fluid. The waste chip handling capacity is limited, and the device is prone to clogging, requiring manual intervention, which increases the labor intensity of workers. At the same time, the chip removal efficiency is reduced, affecting the continuous processing of workpieces. Summary of the Invention

[0005] This utility model aims to at least partially solve one of the technical problems in the related art.

[0006] Therefore, the purpose of this utility model is to propose a chip removal device for parts processing, which adopts an integrated collaborative design of filtration and chip collection and crushing and recycling, to achieve rapid sorting of liquid and solid, promote the sliding of waste chips, avoid accumulation and blockage, and at the same time, the entire process of crushing and recycling waste chips can be automatically adjusted from chip collection to crushing, reducing manual intervention, effectively improving the waste chip recycling efficiency, and maintaining the continuous processing rate of workpieces.

[0007] To achieve the above objectives, this utility model proposes a chip removal device for parts processing, including a support frame, a chip collection mechanism, and a crushing and recycling mechanism. The crushing and recycling mechanism is disposed on the support frame, and the chip collection mechanism includes a bearing plate, two symmetrically arranged support devices, and two filter media screening components. The bearing plate is movably connected to the support frame, the two symmetrically arranged support devices are disposed on the bearing plate, and the two filter media screening components are disposed on the bearing plate.

[0008] In addition, the chip removal device for parts processing proposed above according to this utility model may also have the following additional technical features: Specifically, the filter media screening assembly includes a filter screen, a first baffle, and multiple vibration motors. The support plate has through holes, the filter screen is disposed on the through holes, the first baffle is disposed on the support plate, and the multiple vibration motors are disposed on the filter screen.

[0009] Specifically, the crushing and recycling mechanism includes a first driving mechanism, a first crushing roller, a second crushing roller, a second baffle, and a storage box. The first crushing roller is rotatably connected to the support frame, and the second crushing roller is rotatably connected to the support frame and arranged adjacent to the first crushing roller. The first driving mechanism is disposed on the support frame and drives the first crushing roller and the second crushing roller to rotate in opposite directions. The second baffle is disposed on the support frame and located above the second crushing roller. The storage box is disposed on the support frame and located below the first crushing roller and the second crushing roller.

[0010] Specifically, the first drive mechanism includes a mounting frame, a first drive device, a drive wheel, and a driven wheel. The mounting frame is disposed on the support frame. The drive wheel is rotatably connected to the mounting frame via the first drive device and is connected to the first crushing roller. The driven wheel is rotatably connected to the mounting frame and is connected to the second crushing roller, and meshes with the driven wheel.

[0011] Specifically, the first baffle is configured in a V-shape.

[0012] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects: The chip removal device for parts processing of this utility model filters waste chips through an angle-adjustable chip collection mechanism, realizes rapid sorting of liquids and solids, and promotes the movement and sliding of waste chips into the crushing and recycling mechanism, avoiding accumulation and blockage, improving the continuity of waste chip filtration and entry into the crushing and recycling mechanism, while reducing the volume of waste chip crushing treatment. The entire process from filtration and chip collection to crushing and recycling can be automatically adjusted, reducing manual intervention, effectively improving waste chip recycling efficiency, and maintaining the continuous processing rate of workpieces.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which: Figure 1This is a schematic diagram of the overall structure of the chip removal device for parts processing according to this utility model; Figure 2 This is a schematic diagram of the filter media screening component of the chip removal device for the accessories of this utility model; Figure 3 This is a schematic diagram of the internal structure of the chip removal device for parts processing according to this utility model; Figure 4 This is a half-sectional view of the chip removal device for parts processing according to this utility model; Figure 5 This is a schematic diagram of the crushing and recycling mechanism of the chip removal device for parts processing of this utility model.

[0015] As shown in the figure: 1. Support frame; 2. Chip collection mechanism; 21. Bearing plate; 211. Through hole; 22. Support device; 23. Filter media screening assembly; 231. Filter screen; 232. First baffle; 233. Vibration motor; 3. Crushing and recycling mechanism; 31. First drive mechanism; 311. Mounting frame; 312. First drive device; 313. Drive wheel; 314. Driven wheel; 32. First crushing roller; 33. Second crushing roller; 34. Second baffle; 35. Storage box. Detailed Implementation

[0016] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Rather, the embodiments of the present invention include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.

[0017] The chip removal device for accessory processing according to an embodiment of the present invention will be described below with reference to the accompanying drawings.

[0018] like Figures 1-5 As shown, the chip removal device for accessory processing in this embodiment of the present invention may include a support frame 1, a chip collection mechanism 2, and a crushing and recycling mechanism 3.

[0019] The crushing and recycling mechanism 3 is mounted on the support frame 1.

[0020] It should be noted that the support frame 1 described in this embodiment can stably support the chip collection mechanism 2 and the crushing and recycling mechanism 3.

[0021] The chip collection mechanism 2 includes a support plate 21, two symmetrically arranged support devices 22, and two filter media screening assemblies 23.

[0022] The bearing plate 21 is movably connected to the support frame 1, two symmetrically arranged support devices 22 are set on the bearing plate 21, and two filter material screening components 23 are set on the bearing plate 21.

[0023] It should be noted that the bearing plate 21 described in this embodiment is rotatably connected to one side of the support frame 1 and placed on the machine tool tray. The tilt angle of the bearing plate 21 can be flexibly adjusted by two symmetrically arranged support devices 22. The support devices 22 can be cylinders, which facilitate automatic control and adjustment. The two filter material screening components 23 are arranged along the length of the bearing plate 21 to increase the number of filtrations.

[0024] Specifically, during the actual chip removal process, the relevant personnel push the device to move it near the lathe and place the support plate 21 on the machine tool tray, below the machining position. In the initial state, the support device 22 is in a retracted state and the device is powered on.

[0025] During chip collection, the tilt angle of the support plate 21 is adjusted according to the machine tool's processing speed and chip discharge volume. If a large amount of waste chips are generated, the tilt angle of the support plate 21 is increased. The waste chips and cutting fluid mix and fall onto the support plate 21. The filter screen 231 separates the waste chips and cutting fluid. The cutting fluid is filtered and falls onto the tray, and is then recovered by the machine tool. The waste chips move along the inclined surface of the support plate 21 and tilt towards the support frame 1 through the vibration of multiple vibration motors 233. They are then limited by the second baffle 34 and fall above the crushing and recycling mechanism 3. During the filtration process of the cutting fluid and waste chips, the first baffle 232 at the bottom of the support plate 21 prevents the cutting fluid from sliding obliquely and avoids it from flowing into the support frame 1.

[0026] During crushing, the waste chips fall in a concentrated manner above the space between the first crushing roller 32 and the second crushing roller 33. The two crushing rollers are driven to rotate in opposite directions by the first driving mechanism 31, which squeezes the waste chips and crushes them by the staggered needles on the outer surface. The waste chips are squeezed and cut off and recycled into the collection box 35, which effectively improves the waste chip recycling efficiency and maintains the continuous processing rate of the workpiece.

[0027] In one embodiment of this utility model, such as Figure 2 , Figure 4 and Figure 5 As shown, the filter media screening assembly 23 includes a filter screen 231, a first baffle 232, and multiple vibration motors 233.

[0028] The support plate 21 has a through hole 211, the filter screen 231 is disposed on the through hole 211, the first baffle 232 is disposed on the support plate 21, and multiple vibration motors 233 are disposed on the filter screen 231.

[0029] It should be noted that the filter screen 231 proposed in the above embodiment is detachable, and different mesh sizes of filter screen 231 can be replaced by bolt connection to achieve different filtration effects of waste. Multiple vibration motors 233 are evenly distributed on the filter screen 231, so that the filtered waste falls off stably.

[0030] In one embodiment of this utility model, such as Figure 2 , Figure 4 and Figure 5 As shown, the crushing and recycling mechanism 3 includes a first drive mechanism 31, a first crushing roller 32, a second crushing roller 33, a second baffle 34, and a storage box 35.

[0031] The first crushing roller 32 is rotatably connected to the support frame 1, and the second crushing roller 33 is rotatably connected to the support frame 1 and is arranged adjacent to the first crushing roller 32. The first driving mechanism 31 is arranged on the support frame 1 and drives the first crushing roller 32 and the second crushing roller 33 to rotate in opposite directions. The second baffle 34 is arranged on the support frame 1 and is located above the second crushing roller 33. The storage box 35 is arranged on the support frame 1 and is located below the first crushing roller 32 and the second crushing roller 33.

[0032] It should be noted that the surfaces of the first crushing roller 32 and the second crushing roller 33 proposed in the above embodiment are provided with densely and staggeredly evenly arranged needles. The first driving mechanism 31 drives the first crushing roller 32 and the second crushing roller 33 to rotate in opposite directions, squeezing and cutting the recovered debris. The second baffle 34 is above the second crushing roller 33 to block the waste and prevent the waste from overflowing the support frame 1.

[0033] In one embodiment of this utility model, such as Figure 5 As shown, the first drive mechanism 31 includes a mounting bracket 311, a first drive device 312, a drive wheel 313, and a driven wheel 314.

[0034] The mounting frame 311 is mounted on the support frame 1. The drive wheel 313 is rotatably connected to the mounting frame 311 via the first drive device 312 and is connected to the first crushing roller 32. The driven wheel 314 is rotatably connected to the mounting frame 311 and is connected to the second crushing roller 33 and meshes with the driven wheel 314.

[0035] It should be noted that the first driving device 312 proposed in this embodiment adopts a rotary motor, the driving wheel 313 and the driven wheel 314 mesh with gears, the output end of the rotary motor is connected to the driving wheel 313, driving the driven wheel 314 and the second crushing roller 33 to rotate in opposite directions, thereby realizing the opposing rotation of the first crushing roller 32 and the second crushing roller 33.

[0036] In one embodiment of this utility model, such as Figure 2 and Figure 5As shown, the first baffle 232 is arranged in a V-shape.

[0037] It should be noted that the first baffle 232 described in this embodiment is used to block the flow of cutting fluid on the bottom wall of the support plate 21. After filtration, part of the cutting fluid slides obliquely along the bottom wall of the support plate 21, and the first baffle 232 collects it in the center and drips into the tray along the height direction of the first baffle 232.

[0038] In summary, the chip removal device for parts processing in this embodiment of the present invention adopts an integrated collaborative design of filtration and chip collection and crushing and recycling, which realizes rapid sorting of liquid and solid, promotes the sliding of waste chips, avoids accumulation and blockage, and at the same time, the entire process of crushing and recycling waste chips can be automatically adjusted from chip collection to crushing, reducing manual intervention, effectively improving the waste chip recycling efficiency, and maintaining the continuous processing rate of workpieces.

[0039] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0040] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0041] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A chip removal device for parts processing, characterized in that, It includes a support frame, a chip collection mechanism, and a crushing and recycling mechanism, among which, The crushing and recycling mechanism is mounted on the support frame; The chip collection mechanism includes a support plate, two symmetrically arranged support devices, and two filter media screening assemblies, wherein, The bearing plate is movably connected to the support frame; Two symmetrically arranged support devices are mounted on the bearing plate; Two of the filter media screening components are mounted on the support plate.

2. The chip removal device for parts processing according to claim 1, characterized in that, The filter media screening assembly includes a filter screen, a first baffle, and multiple vibrating motors, wherein... The support plate has through holes, and the filter screen is disposed on the through holes; The first baffle is disposed on the support plate; Multiple vibration motors are disposed on the filter screen.

3. The chip removal device for parts processing according to claim 1, characterized in that, The crushing and recycling mechanism includes a first drive mechanism, a first crushing roller, a second crushing roller, a second baffle, and a collection box, wherein... The first crushing roller is rotatably connected to the support frame; The second crushing roller is rotatably connected to the support frame and is arranged adjacent to the first crushing roller; The first drive mechanism is mounted on the support frame and drives the first crushing roller and the second crushing roller to rotate in opposite directions; The second baffle is disposed on the support frame and is located above the second crushing roller; The storage box is mounted on the support frame and is located below the first crushing roller and the second crushing roller.

4. The chip removal device for parts processing according to claim 3, characterized in that, The first drive mechanism includes a mounting bracket, a first drive unit, a drive wheel, and a driven wheel, wherein, The mounting bracket is disposed on the support frame; The drive wheel is rotatably connected to the mounting frame via a first drive device and is connected to the first crushing roller; The driven wheel is rotatably connected to the mounting frame and connected to the second crushing roller, and meshes with the driven wheel.

5. The chip removal device for parts processing according to claim 2, characterized in that, The first baffle is arranged in a V-shape.

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