Automatic machining chip collecting device

Abstract

The utility model relates to technical field of processing production, and disclose a kind of automatic collection device of machining swarf, including material collecting box subassembly, material collecting box subassembly is installed in the top of mobile pusher subassembly, and the front side both ends of material collecting box subassembly are fixed with convenient unloading assembly, the middle position of the rear bottom of mobile pusher subassembly is installed with foot unloading assembly. The utility model is installed with foot unloading assembly on device, can make when using this device, through the complete opening of storage box, again through the high -efficient unloading work of the foot unloading assembly of setting, so it can guarantee the efficiency of unloading.

Description

Technical Field

[0001] This utility model relates to the technical field of processing and production, specifically to an automatic collection device for machining waste. Background Technology

[0002] Machining, as a crucial process for altering the shape, size, or properties of workpieces, can be categorized into cutting and pressure processing, among others, based on the machining method. During machining, a large amount of waste chips are inevitably generated. If these chips are not collected promptly and effectively, numerous problems will arise. Firstly, chips accumulating on the worktable or machine tool guide rail guards are not only difficult to clean but also increase the machine tool load, reduce its dynamic performance, and accelerate the wear, deformation, or even damage of the guide rail guards. In severe cases, this can cause guide rail damage and loss of transmission screw precision. Secondly, to reduce workpiece temperature and remove cutting chips, cutting fluid is typically sprayed during machining. This causes the cutting chips and cutting fluid to mix and enter the chip removal device. However, existing chip removal devices struggle to separate the two, hindering the recycling of cutting fluid, wasting resources, and polluting the environment. Furthermore, some existing chip collection devices cannot classify and collect different types of chips, increasing the cost and difficulty of subsequent resource recycling. They also struggle to effectively intercept fine dust, leading to its dispersion, polluting workplace air, and harming employee health. Meanwhile, the waste collection process also suffers from problems such as incomplete collection requiring secondary cleaning, unreasonable structural design of the collection device leading to inconvenience in manual cleaning and reduced work efficiency. Therefore, the development of an efficient, intelligent, and environmentally friendly automatic collection device for machining waste is urgently needed.

[0003] Application number CN202222093160.8 discloses an automatic waste chip collection device for machine tool processing, including a bed plate. Rectangular grooves are formed on both sides of the upper surface of the bed plate. Baffles are fixedly connected to the front and back of the bed plate. Support plates are fixedly connected to the left and right sides of the lower surface of the bed plate. A processing mechanism is provided on the top of the baffles, and a collection mechanism is provided on the inner side of the support plates. The processing mechanism includes several placement plates. This invention uses a fixed frame connected above the placement plates. A motor is placed inside the top of the fixed frame. The motor drives a rotating rod to rotate, which in turn drives a fan at the bottom to generate airflow. The airflow passes through the grooves to the upper surface of the bed plate, blowing the waste chips generated on the upper surface of the bed plate into the rectangular grooves on both sides, thus facilitating the collection of waste chips above the machine tool. However, a shortcoming is that the device is not yet able to efficiently unload the waste chips after collection, resulting in a certain lag in the transfer of the collected waste chips. Utility Model Content

[0004] The purpose of this invention is to provide an automatic collection device for machining waste, which solves the problem that the device is not yet able to efficiently unload the waste after collection, resulting in a certain lag in the transfer of the collected waste.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is an automatic collection device for machining waste chips, including a collection box assembly. The collection box assembly is limited and installed on the top of the mobile pusher assembly, and convenient unloading components are fixedly installed at both ends of the front side of the collection box assembly. A foot-operated unloading component is limited and installed in the middle of the bottom rear side of the mobile pusher assembly.

[0007] The foot-operated unloading assembly includes a lifting plate. The middle of the lifting plate is limited by a limiting rod and installed in the middle slot on the rear side of the bottom of the support base. A support roller is fixedly installed at the top of the inner end of the lifting plate, and a foot pedal is fixedly installed on the outer side of the lifting plate.

[0008] Furthermore, the collection box assembly includes a storage box, a push rod is fixedly installed on the rear outer wall of the storage box, and a limit rod is fixedly installed at both ends of the bottom front side of the storage box. At the same time, a convenient unfolding plate is rotatably installed on the front side of the storage box.

[0009] Furthermore, a limiting hook plate is fixedly installed on the rear bottom of the storage box, and the limiting hook plate is located in the middle of the bottom of the storage box.

[0010] Furthermore, the mobile pusher assembly includes a support base frame, a storage box is installed at the top of the support base frame, and vertical frames are fixedly installed at the top of both rear ends of the support base frame, with a push handle fixedly installed on the top outer wall of the vertical frames.

[0011] Furthermore, limit rings are fixedly installed on both sides of the top of the support base, and a limit rod is installed inside the limit ring for limiting.

[0012] Furthermore, the convenient unloading assembly includes a pneumatic rod, one end of which is fixedly mounted on the outer walls of both sides of the storage box via a hinge, and a linkage plate is fixedly mounted on the end of the pneumatic rod. A connecting support rod is fixedly mounted on the inner side of the linkage plate, and the other end of the connecting support rod is fixedly mounted on both ends of the outer wall of the convenient unfolding plate via a hinge.

[0013] Furthermore, a small discharge port is provided in the middle of the bottom of the convenient unfolding plate, and a discharge pull plate is slidably installed inside the discharge port.

[0014] This utility model has the following beneficial effects:

[0015] (1) The present invention provides an automatic collection device for machining waste chips. By installing a foot-operated unloading component on the device, the device can be used to efficiently unload the waste chips by fully opening the storage box and then using the foot-operated unloading component. This ensures the efficiency of unloading.

[0016] (2) The present invention provides an automatic collection device for machining waste chips. By installing a convenient unloading component on the device, the storage box can be easily and completely unfolded when using the device, so as to facilitate the unloading work and ensure the convenience of unloading.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of an automatic collection device for machining waste of this utility model;

[0020] Figure 2 This is a schematic diagram of the foot-operated unloading component of an automatic collection device for machining waste chips according to this utility model;

[0021] Figure 3 This is a schematic diagram of the front bottom structure of an automatic collection device for machining waste chips according to the present invention;

[0022] Figure 4 This is a schematic diagram of the convenient unloading component of an automatic collection device for machining waste chips according to this utility model;

[0023] The attached diagram lists the components represented by each number as follows:

[0024] In the diagram: 1. Collection box assembly; 2. Moving pusher assembly; 3. Foot-operated unloading assembly; 4. Convenient unloading assembly; 101. Storage box; 102. Hand push rod; 103. Limiting rod one; 104. Convenient unfolding plate; 201. Support base frame; 202. Vertical frame; 203. Push handle; 301. Lifting plate; 302. Limiting rod two; 303. Support roller; 304. Foot pedal; 401. Pneumatic rod; 402. Mounting hinge; 403. Linkage plate; 404. Connecting support rod; 405. Connecting hinge; 1011. Limiting hook plate; 1041. Small discharge port; 1042. Unloading pull-out plate; 2011. Limiting ring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-4 As shown, this utility model is an automatic collection device for machining waste, including a collection box assembly 1. The collection box assembly 1 is limited and installed on the top of the mobile pusher assembly 2, and convenient unloading components 4 are fixedly installed at both ends of the front side of the collection box assembly 1. A foot-operated unloading component 3 is limited and installed in the middle of the bottom rear side of the mobile pusher assembly 2.

[0027] The foot-operated unloading assembly 3 includes a lifting plate 301. The middle of the lifting plate 301 is limited by a limiting rod 302 and installed in the middle slot at the rear bottom of the support base 201. A support roller 303 is fixedly installed at the top of the inner end of the lifting plate 301. At the same time, a foot pedal 304 is fixedly installed on the outer side of the lifting plate 301. The foot-operated unloading assembly 3 utilizes the lever principle. Stepping on the foot pedal 304 can cause the lifting plate 301 to drive the support roller 303 to rise, lifting the rear side of the storage box 101 for easy unloading.

[0028] By installing a foot-operated unloading component 3 on the device, the storage box can be fully opened when using the device, and then the foot-operated unloading component 3 can be used for efficient unloading, thus ensuring the efficiency of unloading.

[0029] The collection box assembly 1 includes a storage box 101. A push rod 102 is fixedly installed on the rear outer wall of the storage box 101, and limit rods 103 are fixedly installed at both ends of the bottom front side of the storage box 101. Meanwhile, a convenient unfolding plate 104 is rotatably installed on the front side of the storage box 101. The limit rods 103, limit rings 2011, limit rods 302 and other structures play a limiting role to ensure the stable operation of each component.

[0030] A limiting hook plate 1011 is fixedly installed on the rear bottom of the storage box 101, and the limiting hook plate 1011 is located in the middle of the bottom of the storage box 101.

[0031] The mobile pusher assembly 2 includes a support base 201. A storage box 101 is installed at the top of the support base 201. Vertical frames 202 are fixedly installed at the top of both rear ends of the support base 201. A push handle 203 is fixedly installed on the top outer wall of the vertical frame 202. The operator can hold the push handle 203 of the mobile pusher assembly 2 or the push rod 102 of the collection box assembly 1 to push the device to move. The structure at the bottom of the support base 201 ensures that the device moves smoothly.

[0032] Limiting rings 2011 are fixedly installed on both sides of the top of the support base 201, and limiting rods 103 are installed inside the limiting rings 2011 for limiting.

[0033] The convenient unloading assembly 4 includes a pneumatic rod 401. One end of the pneumatic rod 401 is fixedly installed on the outer walls of both sides of the storage box 101 via a mounting hinge 402. A linkage plate 403 is fixedly installed at the end of the pneumatic rod 401. A connecting support rod 404 is fixedly installed at the other end of the inner side of the linkage plate 403. The other end of the connecting support rod 404 is fixedly installed on both ends of the outer wall of the convenient unfolding plate 104 via a connecting hinge 405. The convenient unloading assembly 4 controls the opening and closing of the convenient unfolding plate 104 by extending and retracting the pneumatic rod 401 to drive the linkage plate 403 and the connecting support rod 404, thereby realizing unloading.

[0034] The bottom center of the convenient unfolding plate 104 has a small discharge port 1041, and a discharge pull plate 1042 is slidably installed inside the discharge port 1041.

[0035] This device achieves automatic collection and unloading of machining waste through the coordinated operation of its components. The collection box assembly 1 is used to collect the waste, with its collection box 101 serving as the main holding space. The moving pusher assembly 2 provides support for the device's movement; the support base 201 supports the collection box assembly 1, and the push handle 203 facilitates movement of the device. The foot-operated unloading assembly 3 and the convenient unloading assembly 4 achieve unloading functions through different mechanical structures. The foot-operated unloading assembly 3 utilizes the lever principle; pressing the foot pedal 304 causes the lifting plate 301 to rise, lifting the support roller 303 and raising the rear of the collection box 101 for easy unloading. The convenient unloading assembly 4 uses the extension and retraction of the pneumatic rod 401 to drive the linkage plate 403 and connecting support rod 404, thereby controlling the opening and closing of the convenient unfolding plate 104 to achieve unloading. The limiting rod 103, limiting ring 2011, and limiting rod 202, among other structures, serve to limit movement and ensure stable operation of each component. During the workflow, the device is pushed next to the machining equipment, and waste is collected into the collection box 101 of the collection box assembly 1. At this time, the convenient unfolding plate 104 is closed to prevent waste from falling. When the device needs to be moved, the operator can hold the push handle 203 of the moving pusher assembly 2 or the push rod 102 of the collection box assembly 1 to move the device. The structure at the bottom of the support frame 201 ensures smooth movement of the device. After reaching the unloading location, the operator steps on the foot pedal 304 of the unloading assembly 3, and the lifting plate 301 rotates around the limiting rod 202 as a fulcrum, causing the inner support roller 303 to rise. The rear of the storage box 101 is lifted, causing it to tilt. Simultaneously, the pneumatic rod 401 of the convenient unloading assembly 4 extends, driving the convenient unfolding plate 104 to rotate and unfold via the linkage plate 403 and connecting support rod 404. For small-batch unloading, the unloading pull plate 1042 inside the discharge port 1041 at the bottom of the convenient unfolding plate 104 can be pulled out, and waste materials are discharged from the discharge port 1041. For large-batch unloading, after the convenient unfolding plate 104 unfolds, waste materials are discharged from the front opening of the storage box 101. After unloading is completed, the foot pedal 304 is released, the lifting plate 301 returns to its original position, the pneumatic rod 401 retracts, driving the convenient unfolding plate 104 to close, and the device returns to its initial state.

[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic collection device for machining waste chips, comprising a collection box assembly (1), characterized in that: The material collection box assembly (1) is limited and installed on the top of the mobile pusher assembly (2), and the two ends of the front side of the material collection box assembly (1) are fixedly installed with convenient unloading assembly (4), and the middle of the bottom rear side of the mobile pusher assembly (2) is limited and installed with foot-operated unloading assembly (3). The foot-operated unloading assembly (3) includes a lifting plate (301). The middle of the lifting plate (301) is limited by a limiting rod (302) and installed in the middle slot at the rear bottom of the support base frame (201). A support roller (303) is fixedly installed at the top of the inner end of the lifting plate (301), and a foot pedal (304) is fixedly installed on the outer side of the lifting plate (301).

2. The automatic collection device for machining waste chips according to claim 1, characterized in that: The collection box assembly (1) includes a storage box (101), a push rod (102) is fixedly installed on the rear outer wall of the storage box (101), and a limit rod (103) is fixedly installed at both ends of the bottom front side of the storage box (101). Meanwhile, a convenient unfolding plate (104) is rotatably installed on the front side of the storage box (101).

3. The automatic collection device for machining waste chips according to claim 2, characterized in that: A limiting hook plate (1011) is fixedly installed on the rear bottom of the storage box (101), and the limiting hook plate (1011) is located in the middle of the bottom of the storage box (101).

4. The automatic collection device for machining waste chips according to claim 1, characterized in that: The mobile pusher assembly (2) includes a support base (201), a storage box (101) is installed at the top of the support base (201), and a vertical frame (202) is fixedly installed at the top of both rear ends of the support base (201), and a push handle (203) is fixedly installed on the top outer wall of the vertical frame (202).

5. The automatic collection device for machining waste chips according to claim 1, characterized in that: Limiting rings (2011) are fixedly installed on both sides of the top of the supporting base frame (201), and a limiting rod (103) is installed inside the limiting rings (2011) for limiting.

6. The automatic collection device for machining waste chips according to claim 1, characterized in that: The convenient unloading assembly (4) includes a pneumatic rod (401). One end of the pneumatic rod (401) is fixedly installed on the outer walls of both sides of the storage box (101) via a mounting hinge (402). A linkage plate (403) is fixedly installed at the end of the pneumatic rod (401). A connecting support rod (404) is fixedly installed at the other end of the inner side of the linkage plate (403). The other end of the connecting support rod (404) is fixedly installed on both ends of the outer wall of the convenient unfolding plate (104) via a connecting hinge (405).

7. The automatic collection device for machining waste chips according to claim 2, characterized in that: The bottom center of the convenient unfolding plate (104) is provided with a small discharge port (1041), and a discharge pull plate (1042) is slidably installed inside the discharge port (1041).

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