A kind of polishing equipment for aluminum alloy material processing is convenient to position

Abstract

The utility model discloses a kind of polishing equipment for aluminum alloy material processing with easy positioning, including bearing plate, the upper end of bearing plate is equipped with two annular clamping slots, and four limit slots are equipped with in a week equidistance in annular clamping slot.The utility model greatly reduces the time spent by operator on adjusting equipment position and angle, so that polishing operation can be continuously, efficiently carried out, thereby significantly improve the processing efficiency of aluminum alloy profile, by the cooperation of annular clamping slot, limit ring, limit rod and limit slot, and the fastening effect of locking mechanism, equipment can keep stable in working process, ensure the accuracy of polishing position, effectively avoid the polishing deviation and quality problem caused by inaccurate positioning, accurate positioning and efficient polishing operation can guarantee the surface quality of aluminum alloy profile, reduce the flaw and defect produced due to inaccurate polishing, improve the qualified rate and overall quality of product.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy material processing and positioning technology, and in particular to a grinding device for aluminum alloy material processing that facilitates positioning. Background Technology

[0002] Grinding is a crucial step in the processing of aluminum alloy profiles, directly affecting their surface quality and final performance. However, traditional grinding equipment for aluminum alloy processing has revealed numerous problems in practical applications, significantly limiting production efficiency and product quality.

[0003] Traditional grinding equipment typically employs a fixed design, lacking structural flexibility and failing to meet the diverse processing needs of aluminum alloy profiles. In actual production, aluminum alloy profiles vary in shape and size, requiring grinding at different angles and positions. However, fixed-type grinding equipment cannot quickly and accurately adjust the grinding angle and position, forcing operators to spend considerable time and effort on manual adjustments. This not only increases labor intensity but also easily leads to inaccurate positioning, resulting in poor grinding effects and potentially damaging the aluminum alloy profiles.

[0004] Furthermore, traditional grinding equipment faces certain difficulties in positioning. Due to the lack of an effective positioning mechanism, the equipment is prone to shaking and shifting during operation, resulting in deviations in the grinding position and affecting the processing accuracy of aluminum alloy profiles. Moreover, frequent adjustments and positioning accelerate equipment wear, reducing its service life and increasing production costs for enterprises. Therefore, we propose a grinding equipment for aluminum alloy material processing that facilitates positioning to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a grinding device for easy positioning in aluminum alloy material processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A grinding device for easy positioning of aluminum alloy materials includes a support plate. The upper end of the support plate has two annular grooves. Four limiting grooves are evenly spaced around the circumference of each annular groove. A limiting ring is engaged within each annular groove. Four limiting rods are evenly spaced around the circumference of each limiting ring. One limiting rod on the same side is engaged within a limiting groove on the same side. A locking mechanism connects one limiting rod on the same side to another limiting groove on the same side. A fixing block is fixed within the limiting ring. A mounting block is fixed to the upper end of the fixing block. A rotating device is fixed to the upper end of the mounting block. One end of the rotating device is connected to a grinding mechanism, and one end of the mounting block is connected to a counterweight structure.

[0008] Preferably, the locking mechanism includes a stud that passes through the limiting rod, the limiting rod having a through hole, the limiting groove having a threaded blind hole, and a stud on the same side passing through the through hole and being threaded into a threaded blind hole on the same side.

[0009] Preferably, the rotating device includes a reducer mounted on the upper end of the mounting block, a drive motor mounted on the reducer, and the output shaft of the drive motor connected to the reducer.

[0010] Preferably, the grinding mechanism includes a grinding wheel disposed on one side of the reducer, and a rotating shaft is fixed on one side of the grinding wheel. The rotating shaft is connected to one side of the reducer via a coupling.

[0011] Preferably, a mounting plate is fixed to the other side of the mounting block by screws, and the coupling is rotatably sleeved on the mounting plate.

[0012] Preferably, the counterweight structure includes a mounting rod fixed to one side of the mounting block, and a counterweight is sleeved on the mounting rod.

[0013] Preferably, handles are fixed on both sides of the upper end of the mounting block.

[0014] In this utility model, during installation:

[0015] 1. Installation and positioning: The operator lifts the entire grinding equipment using the handle and places it stably in the annular groove of the support plate. At this time, the limiting rod on the limiting ring will automatically engage in the limiting groove to achieve initial positioning. Then, the locking mechanism is used to further tighten it. Specifically, the stud is inserted through the through hole on the limiting rod and screwed into the threaded blind hole in the limiting groove to ensure that the equipment will not shake or shift during operation.

[0016] 2. Start the equipment: After installation and positioning are completed, start the drive motor. The output shaft of the drive motor transmits power to the reducer. The reducer adjusts the speed of the motor to provide appropriate torque and speed.

[0017] 3. Grinding operation: The power adjusted by the reducer is transmitted to the rotating shaft through the coupling. The rotating shaft drives the grinding wheel to rotate at high speed to grind the burrs on the aluminum alloy profile. During the grinding process, the precise positioning of the equipment ensures that the grinding position is accurate and improves the grinding effect.

[0018] 4. Angle Conversion: If grinding is required at different angles and positions of the aluminum alloy profile, the operator only needs to loosen the locking mechanism, use the handle to quickly lift the equipment, then adjust it to the appropriate angle and position, and then lock the limit rod into the limit groove again and tighten it with the locking mechanism to continue the grinding operation.

[0019] This utility model has the following advantages:

[0020] 1. The angle conversion and adjustment of this grinding equipment are convenient and quick, which greatly reduces the time that operators spend adjusting the position and angle of the equipment, enabling grinding operations to be carried out continuously and efficiently, thereby significantly improving the processing efficiency of aluminum alloy profiles.

[0021] 2. Through the cooperation of the annular groove, the limiting ring, the limiting rod and the limiting groove, as well as the fastening effect of the locking mechanism, the equipment can remain stable during operation, ensuring the accuracy of the grinding position and effectively avoiding grinding deviations and quality problems caused by inaccurate positioning.

[0022] 3. Precise positioning and efficient grinding operations can ensure the surface quality of aluminum alloy profiles, reduce flaws and defects caused by inaccurate grinding, and improve the product qualification rate and overall quality.

[0023] 4. Traditional grinding equipment requires complex manual operations when adjusting angles and positions, which is labor-intensive. In contrast, this new grinding equipment is simple and convenient to operate, reducing the workload of operators and improving their comfort.

[0024] In summary, this invention significantly reduces the time operators spend adjusting the equipment position and angle, enabling continuous and efficient grinding operations. This substantially improves the processing efficiency of aluminum alloy profiles. Through the cooperation of the annular groove, limiting ring, limiting rod, and limiting slot, along with the fastening effect of the locking mechanism, the equipment remains stable during operation, ensuring the accuracy of the grinding position. This effectively avoids grinding deviations and quality problems caused by inaccurate positioning. Precise positioning and efficient grinding operations guarantee the surface quality of aluminum alloy profiles, reduce flaws and defects caused by inaccurate grinding, and improve the product qualification rate and overall quality. Attached Figure Description

[0025] Figure 1This is a structural diagram of the present invention;

[0026] Figure 2 This is a diagram of the snap-fit ​​structure of this utility model;

[0027] Figure 3 This is a structural diagram of the annular slot of this utility model;

[0028] Figure 4 This is a structural diagram of the limiting ring of this utility model.

[0029] In the diagram: 1. Drive motor, 2. Reducer, 3. Mounting plate, 4. Coupling, 5. Rotating shaft, 6. Grinding wheel, 7. Counterweight, 8. Mounting block, 9. Fixing block, 10. Limiting ring, 11. Limiting rod, 12. Handle, 13. Limiting groove, 14. Annular groove, 15. Bearing plate, 16. Screw, 17. Mounting rod, 18. Through hole, 19. Threaded blind hole, 20. Stud. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0031] Reference Figure 1-4 A grinding device for processing aluminum alloy materials that is easy to position includes a bearing plate 15. The bearing plate 15 serves as the basic support component of the entire device. Its material is high-strength steel to ensure that it will not change when supporting other components of the device and aluminum alloy materials.

[0032] The upper end of the support plate 15 is provided with two annular slots 14, and four limiting slots 13 are provided at equal intervals around the annular slots 14. The design of the annular slots 14 provides specific positional constraints for the installation of subsequent components, ensuring the overall stability of the equipment. The limiting slots 13 are used to cooperate with other components to achieve precise positioning.

[0033] A limiting ring 10 is engaged in the annular slot 14. Four limiting rods 11 are fixed at equal intervals around the circumference of the limiting ring 10. One limiting rod 11 on the same side is engaged in a limiting groove 13 on the same side. The limiting rod 11 on the same side is connected to the limiting groove 13 on the same side through a locking mechanism. A fixing block 9 is fixed inside the limiting ring 10. An installation block 8 is fixed to the upper end of the fixing block 9. A rotating device is fixed to the upper end of the installation block 8. One end of the rotating device is connected to a grinding mechanism. One end of the installation block 8 is connected to a counterweight structure. Through the cooperation of the annular slot, limiting ring, limiting rods and limiting groove, as well as the fastening effect of the locking mechanism, the equipment can remain stable during operation, ensuring the accuracy of the grinding position and effectively avoiding grinding deviation and quality problems caused by inaccurate positioning.

[0034] The locking mechanism includes a stud 20 that passes through the limiting rod 11. The limiting rod 11 has a through hole 18 and a threaded blind hole 19 in the limiting groove 13. One stud 20 on the same side passes through the through hole 18 and is threaded into the threaded blind hole 19 on the same side. The threaded connection has a good fastening effect and can effectively prevent the equipment from shaking and shifting during operation.

[0035] The rotating device includes a reducer 2 mounted on the upper end of the mounting block 8. A drive motor 1 is mounted on the reducer 2. The output shaft of the drive motor 1 is connected to the reducer 2. The drive motor 1 provides power, and the reducer 2 adjusts the speed of the motor to meet different needs of the grinding operation.

[0036] The grinding mechanism includes a grinding wheel 6 set on one side of the reducer 2, a rotating shaft 5 fixed on one side of the grinding wheel 6, the rotating shaft 5 being connected to one side of the reducer 2 via a coupling 4, and a mounting plate 3 fixed on the other side of the mounting block 8 via screws 16, with the coupling 4 rotatably sleeved on the mounting plate 3.

[0037] The counterweight structure includes a mounting rod 17 fixed to one side of the mounting block 8, and a counterweight 7 is fitted on the mounting rod 17. The function of the counterweight 7 is to balance the center of gravity of the equipment and reduce the vibration of the equipment during operation.

[0038] Both sides of the upper end of the mounting block 8 are fixed with handles 12, which make it convenient for operators to move and install the equipment.

[0039] In this utility model, during installation:

[0040] 1. Installation and Positioning: The operator lifts the entire grinding equipment using the handle 12 and places it stably in the annular groove 14 of the support plate 15. At this time, the limiting rod 11 on the limiting ring 10 will automatically engage in the limiting groove 13 to achieve initial positioning. Then, the locking mechanism is used to further tighten the equipment. Specifically, the stud 20 is inserted through the through hole 18 on the limiting rod 11 and screwed into the threaded blind hole 19 in the limiting groove 13 to ensure that the equipment will not shake or shift during operation. When tightening the stud 20, appropriate tools should be used to ensure that the tightening force is moderate. This ensures that the equipment will not shake or shift during operation, while avoiding over-tightening that could damage the components.

[0041] 2. Start the equipment: After installation and positioning, start the drive motor 1. The output shaft of the drive motor 1 transmits power to the reducer 2. The reducer 2 adjusts the speed of the motor to provide appropriate torque and speed. Different grinding operations may require different speeds and torques. The operator can adjust the reducer 2 according to the actual situation.

[0042] 3. Grinding operation: The power adjusted by the reducer 2 is transmitted to the rotating shaft 5 through the coupling 4. The rotating shaft 5 drives the grinding wheel 6 to rotate at high speed to grind the burrs on the aluminum alloy profile. During the grinding process, the precise positioning of the equipment ensures that the grinding position is accurate, which improves the grinding effect. The operator needs to reasonably control the grinding force and speed according to the material and shape of the aluminum alloy profile to avoid over-grinding or under-grinding.

[0043] 4. Angle Conversion: If grinding is required at different angles and positions of the aluminum alloy profile, the operator only needs to loosen the locking mechanism, use the handle 12 to quickly lift the equipment, adjust it to the appropriate angle and position, and then engage the limit rod 11 in the limit groove 13 again and tighten it with the locking mechanism to continue the grinding operation. When adjusting the angle, pay attention to maintaining the balance of the equipment and avoid tilting or shaking. Engage the limit rod 11 in the limit groove 13 again and tighten it with the locking mechanism to continue the grinding operation.

[0044] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A grinding device for processing aluminum alloy materials with easy positioning, comprising a support plate (15), characterized in that, The upper end of the bearing plate (15) is provided with two annular slots (14). Four limiting slots (13) are provided at equal intervals around the annular slots (14). A limiting ring (10) is engaged in the annular slots (14). Four limiting rods (11) are fixed at equal intervals around the limiting rings (10). One limiting rod (11) on the same side is engaged in one limiting slot (13) on the same side. One limiting rod (11) on the same side is connected to one limiting slot (13) on the same side through a locking mechanism. A fixing block (9) is fixed in the limiting ring (10). An installation block (8) is fixed at the upper end of the fixing block (9). A rotating device is fixed at the upper end of the installation block (8). A grinding mechanism is connected to one end of the rotating device. A counterweight structure is connected to one end of the installation block (8).

2. The grinding equipment for aluminum alloy material processing with easy positioning according to claim 1, characterized in that: The locking mechanism includes a stud (20) that passes through the limiting rod (11). The limiting rod (11) has a through hole (18). The limiting groove (13) has a threaded blind hole (19). A stud (20) on the same side passes through the through hole (18) and is threaded into a threaded blind hole (19) on the same side.

3. The grinding equipment for aluminum alloy material processing with easy positioning according to claim 1, characterized in that: The rotating device includes a speed reducer (2) mounted on the upper end of the mounting block (8), and a drive motor (1) is mounted on the speed reducer (2). The output shaft of the drive motor (1) is connected to the speed reducer (2).

4. The grinding equipment for aluminum alloy material processing with easy positioning according to claim 3, characterized in that: The grinding mechanism includes a grinding wheel (6) disposed on one side of the reducer (2), and a rotating shaft (5) is fixed on one side of the grinding wheel (6). The rotating shaft (5) is connected to one side of the reducer (2) through a coupling (4).

5. A grinding device for processing aluminum alloy materials that facilitates positioning, as described in claim 4, characterized in that: The mounting block (8) is fixed to a mounting plate (3) by screws (16) on the other side, and the coupling (4) is rotatably sleeved on the mounting plate (3).

6. The grinding equipment for processing aluminum alloy materials with easy positioning according to claim 1, characterized in that: The counterweight structure includes a mounting rod (17) fixed to one side of the mounting block (8), and a counterweight block (7) is sleeved on the mounting rod (17).

7. A grinding device for processing aluminum alloy materials that facilitates positioning, as described in claim 1, characterized in that: Handles (12) are fixed on both sides of the upper end of the mounting block (8).

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