A copper door plate shearing burr polishing device

Abstract

The utility model relates to door plate processing technical field, and disclose a kind of copper door plate shearing burr polishing device, the copper door plate shearing burr polishing device, including box, box side is provided with the polishing assembly for the copper door plate shearing polishing;Further including automatic limiting auxiliary conveying mechanism, automatic limiting auxiliary conveying mechanism includes the mounting bracket of setting in the box side, first mounting seat is fixedly connected by first electric lever in mounting bracket interior, and the box top side is fixedly connected with the two groups of second mounting seat corresponding to first mounting seat. Motor drive abrasive band machine polishes copper door plate shearing, electric lever drives mounting seat to make auxiliary roll position shearing and close to abrasive band machine polishing, electric lever drives rubber roller to resist shearing, servo motor drives it to move on ball bearing by friction force, realizes automatic conveying and polishing, solves the problem that traditional manual polishing is not uniform because of copper door plate shearing hard quality and unstable conveying, causes uneven burr processing quality problem.

Description

Technical Field

[0001] This utility model relates to the field of door panel processing technology, specifically a device for shearing and polishing rough edges of copper doors. Background Technology

[0002] In the field of door panel processing technology, copper doors are widely used in various high-end buildings and residences due to their superior texture, excellent durability, and unique decorative effect. The manufacturing process of copper doors is complex, and the rough edge polishing after shearing is an indispensable key step that directly affects the quality and appearance of the copper door. As a high-end product, consumers have extremely high expectations for the exquisite appearance and perfect craftsmanship of copper doors, and the quality of rough edge treatment is directly related to the product's competitiveness in the market.

[0003] In the manufacturing process of copper doors, the treatment of rough edges after shearing is crucial. Traditionally, the grinding of rough edges from copper door shearing relies heavily on manual operation. However, due to the hardness and weight of copper door shearing plates, it is difficult to maintain a stable and uniform speed during manual transport. This leads to uneven stress on the shearing plates during grinding, resulting in uneven grinding and inconsistent quality of the rough edge treatment. This fails to meet the high precision requirements of modern high-end copper door manufacturing for rough edge treatment. Therefore, there is an urgent need to develop a copper door shearing rough edge grinding device to solve these practical problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a copper door shearing edge grinding device, which solves the technical problem of uneven grinding force and inconsistent results caused by the hardness and large quantity of copper door shearing plates, making it difficult to maintain a stable and uniform manual feeding speed.

[0005] To achieve the above objectives, this utility model provides a copper door shearing burr grinding device through the following technical solution: a housing, wherein a grinding component for grinding copper door shearings is provided on one side of the housing.

[0006] It also includes an automatic limiting auxiliary conveying mechanism, which includes a mounting frame set on one side of the box. The mounting frame is fixed to a first mounting seat through a first electric rod. Two sets of second mounting seats corresponding to the first mounting seat are fixed to one side of the top of the box. Multiple sets of auxiliary rollers for limiting and conveying the copper door shear are rotatably mounted on the inner side of both the first and second mounting seats. Multiple sets of ball bearings for abutting the bottom of the copper door shear are equidistantly mounted on the bottom of the first and second mounting seats. A fixing frame is set on one side of the first mounting seat through a pressing component. Two sets of servo motors are fixed to one side of the fixing frame. Rubber rollers for abutting and rotating the top of the copper door shear are fixed to the output end of the servo motors.

[0007] Preferably, the grinding assembly includes a belt sander disposed on one side inside the housing, and the belt sander extends through the top of the housing. An electric motor for providing power to the belt sander is also disposed at the bottom of one side of the belt sander.

[0008] Preferably, the pressing component includes a connecting frame disposed on one side of the top of the first mounting base, a second electric rod fixedly connected inside the connecting frame, and the output end of the second electric rod fixedly connected to the top of the fixing frame.

[0009] Preferably, it also includes a dust adsorption component, which includes a hollow frame disposed inside the second mounting base. A housing is installed inside the hollow frame via an adjustment component. Two sets of through conveying pipes are fixed to one side inside the housing. A negative pressure adsorption component is also disposed on the bottom side inside the housing to provide a negative pressure adsorption power source for the conveying pipes.

[0010] Preferably, a support rod is movably installed inside the hollow frame, and a locking element for limiting the movement position of the support rod is threaded on one side of the hollow frame, and the bottom end of the support rod is fixedly connected to the top of the housing.

[0011] Preferably, the negative pressure adsorption assembly includes an air pump located at the bottom of the box, a filter box fixed to one side of the air pump via a pipe, a non-woven fabric board inside the filter box, and one side of the filter box being connected to one end of the delivery pipe.

[0012] This utility model provides a device for polishing the rough edges of copper door panels. Compared with the prior art, it has the following advantages.

[0013] 1. The electric motor drives the belt sander to grind the copper door shears. The electric rod drives the mounting base to limit the shears and move them towards the belt sander for grinding. The electric rod drives the rubber roller to contact the shears. The servo motor drives the shears to move on the ball bearings by friction, realizing automatic conveying and grinding. This solves the problem of uneven grinding and poor burr treatment quality caused by the hardness and unstable conveying of copper door shears in traditional manual grinding.

[0014] 2. The air pump starts running, drawing air from the filter box and creating negative pressure inside. Through the delivery pipe, the filter box exerts suction on the air inside, thus drawing in the dust generated during the grinding of copper door shears and belt sanders, and sending it to the filter box. The non-woven fabric plate filters the inhaled dust, effectively collecting and filtering dust during grinding. This solves the problem of dust flying during grinding, polluting the working environment, and seriously endangering the health of operators. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the appearance of the present utility model;

[0016] Figure 2 This is a partial schematic diagram of the grinding component of this utility model;

[0017] Figure 3 This is a partial schematic diagram of the automatic limiting auxiliary conveying mechanism of this utility model;

[0018] Figure 4 This is a partial cross-sectional view of the box body of this utility model;

[0019] Figure 5 This is a partial schematic diagram of the dust adsorption component of this utility model.

[0020] In the diagram: 1. Box body; 101. Belt sander; 102. Electric motor; 2. Automatic limit auxiliary conveying mechanism; 201. Mounting frame; 202. First electric rod; 203. First mounting seat; 204. Second mounting seat; 205. Auxiliary roller; 206. Ball bearing; 207. Connecting frame; 208. Second electric rod; 209. Fixing frame; 210. Servo motor; 211. Rubber roller; 3. Dust adsorption assembly; 301. Hollow frame; 302. Locking component; 303. Support rod; 304. Housing; 305. Conveying pipe; 306. Air pump; 307. Filter box; 308. Non-woven fabric board. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] First implementation method:

[0023] refer to Figures 1-3 A copper door shearing burr grinding device includes a housing 1, and a grinding component for grinding copper door shearing is provided on one side of the housing 1.

[0024] It also includes an automatic limit auxiliary conveying mechanism 2. The automatic limit auxiliary conveying mechanism 2 includes a mounting frame 201 set on one side of the housing 1. The mounting frame 201 is fixed to a first mounting seat 203 through a first electric rod 202. Two sets of second mounting seats 204 corresponding to the first mounting seat 203 are fixed to one side of the top of the housing 1. Multiple sets of auxiliary rollers 205 for limiting and conveying the copper door shear are rotatably installed on the inner side of the first mounting seat 203 and the second mounting seat 204. Multiple sets of ball bearings 206 for abutting the bottom of the copper door shear are rotatably installed at equal distances at the bottom of the first mounting seat 203 and the second mounting seat 204. A fixed frame 209 is set on one side of the first mounting seat 203 through a pressing component. Two sets of servo motors 210 are fixed to one side of the fixed frame 209. A rubber roller 211 for abutting and rotating the top of the copper door shear is fixed to the output end of the servo motor 210.

[0025] The grinding assembly includes a belt sander 101 disposed inside one side of the housing 1, and the belt sander 101 extends through the top of the housing 1. An electric motor 102 for providing power to the belt sander 101 is also disposed at the bottom of one side of the belt sander 101.

[0026] The pressing component includes a connecting frame 207 disposed on one side of the top of the first mounting base 203. A second electric rod 208 is fixedly connected inside the connecting frame 207. The output end of the second electric rod 208 is fixedly connected to the top of the fixing frame 209.

[0027] The motor 102 generates power, which drives the belt sander 101 to perform work, making it easier to polish the copper door shear plate.

[0028] After the copper door shear plate is guided to the inside of the first mounting base 203 and the second mounting base 204, the first electric rod 202 drives the first mounting base 203 to move, thereby making the first mounting base 203 fit against one side of the copper door shear plate, so that the auxiliary roller 205 moves to the side of the copper door shear plate to abut against the limit. At the same time, the first mounting base 203 drives the copper door shear plate to move closer to the side of the second mounting base 204, thereby making one side of the copper door shear plate abut against the side of the belt sander 101 for grinding and deburring.

[0029] Then, the second electric rod 208 drives the fixed frame 209 to move down, which in turn drives the rubber roller 211 to move to the top of the copper door shear plate and abut it. Then, the servo motor 210 drives the rubber roller 211 to rotate, and the friction between the rubber roller 211 and the copper door shear plate drives the copper door shear plate to move, so that the copper door shear plate rolls on the ball bearing 206 and moves.

[0030] This system enables automatic conveying and burr removal of copper door shears, solving the problems of uneven burr removal caused by the hardness and inconsistent quantity of copper door shears during traditional manual conveying and burr removal. This results in poor surface flatness, difficulty in controlling burr removal quality, and is not suitable for large-scale continuous production.

[0031] Second implementation method:

[0032] Dust generated during the sanding of door panel rough edges flies around freely. This dust not only adheres to production equipment and contaminant devices on workbenches, but also spreads into the working environment, causing the air quality in the workplace to deteriorate. To address this problem, this embodiment is equipped with a dust adsorption component, as detailed below.

[0033] refer to Figures 4-5 In the second embodiment of this utility model, a dust adsorption component 3 is also included. The dust adsorption component 3 includes a hollow frame 301 disposed inside the second mounting base 204. A housing 304 is installed inside the hollow frame 301 through an adjustment component. Two sets of through conveying pipes 305 are fixedly connected to one side inside the housing 304. A negative pressure adsorption component is also provided on the bottom side inside the box 1 to provide a negative pressure adsorption power source for the conveying pipes 305.

[0034] A support rod 303 is movably installed inside the hollow frame 301, and a locking piece 302 for limiting the movement position of the support rod 303 is threadedly installed on one side of the hollow frame 301. The bottom end of the support rod 303 is fixedly connected to the top of the housing 304.

[0035] The negative pressure adsorption assembly includes an air pump 306 located on one side of the bottom inside the housing 1. A filter box 307 is fixedly connected to one side of the air pump 306 via a pipe. A non-woven fabric board 308 is installed inside the filter box 307, and one side of the filter box 307 is connected to one end of the delivery pipe 305.

[0036] After the support rod 303 is pulled to move the housing 304 to a designated position close to the grinding area of ​​the copper door shear and the belt sander 101, the rotating locking part 302 fixes the moving position of the support rod 303, thereby ensuring that the housing 304 is stably in this position, so that the conveying pipe 305 can be effectively aligned with the dust generation source.

[0037] The air pump 306 operates to adsorb the air inside the filter box 307, creating a negative pressure state inside the filter box 307. The filter box 307 adsorbs the air inside the housing 304 through the conveying pipe 305, thereby absorbing the dust generated by the copper door shearing and sanding machine 101 and conveying it into the filter box 307. The dust is then filtered through the non-woven fabric board 308. During this process, the fine fiber structure of the non-woven fabric board 308 effectively intercepts dust particles, allowing only purified air to pass through. This achieves efficient dust collection and filtration during the sanding process, solving a series of problems caused by dust flying during sanding and creating a cleaner and safer working environment for operators.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for polishing rough edges on copper door panels, comprising a housing (1), characterized in that: A grinding assembly for grinding copper door shears is provided on one side of the box (1); It also includes an automatic limit auxiliary conveying mechanism (2), which includes a mounting frame (201) disposed on one side of the housing (1). The mounting frame (201) is fixedly connected to a first mounting seat (203) via a first electric rod (202). Two sets of second mounting seats (204) corresponding to the first mounting seat (203) are fixedly connected to one side of the top of the housing (1). The copper door shearing plate is rotatably installed on the inner side of both the first mounting seat (203) and the second mounting seat (204). The limit conveyor has multiple sets of auxiliary rollers (205), and the bottom of the first mounting base (203) and the second mounting base (204) are equidistantly mounted with multiple sets of ball bearings (206) for contacting the bottom of the copper door shear plate. A fixed frame (209) is set on one side of the first mounting base (203) through a pressing component. Two sets of servo motors (210) are fixedly connected to one side of the fixed frame (209), and a rubber roller (211) for contacting the top of the copper door shear plate is fixedly connected to the output end of the servo motor (210).

2. The copper door shearing and burr grinding device according to claim 1, characterized in that: The grinding assembly includes a belt sander (101) disposed on one side inside the housing (1), and the belt sander (101) penetrates the top of the housing (1). A motor (102) for providing power to the belt sander (101) is also provided at the bottom of one side of the belt sander (101).

3. The copper door shearing and burr grinding device according to claim 1, characterized in that: The pressing component includes a connecting frame (207) disposed on one side of the top of the first mounting base (203), and a second electric rod (208) is fixedly connected inside the connecting frame (207). The output end of the second electric rod (208) is fixedly connected to the top of the fixing frame (209).

4. The copper door shearing and burr grinding device according to claim 1, characterized in that: It also includes a dust adsorption component (3), which includes a hollow frame (301) disposed inside the second mounting base (204). A housing (304) is installed inside the hollow frame (301) via an adjustment component. Two sets of through conveying pipes (305) are fixedly connected to one side inside the housing (304). A negative pressure adsorption component is also provided on the bottom side inside the box (1) to provide a negative pressure adsorption power source for the conveying pipes (305).

5. The copper door shearing and roughening device according to claim 4, characterized in that: The hollow frame (301) has a support rod (303) movably installed inside, and a locking member (302) for limiting the movement position of the support rod (303) is threaded on one side of the hollow frame (301). The bottom end of the support rod (303) is fixedly connected to the top of the housing (304).

6. The copper door shearing and roughening device according to claim 4, characterized in that: The negative pressure adsorption assembly includes an air pump (306) located on one side of the bottom of the box (1). A filter box (307) is fixed to one side of the air pump (306) via a pipe. A non-woven fabric board (308) is installed inside the filter box (307), and one side of the filter box (307) is connected to one end of the delivery pipe (305).

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