Automatic polishing machine for metal ring
By designing an automatic polishing machine for metal rings, fully automatic polishing of metal rings has been achieved, solving the problems of low automation and low efficiency caused by manual operation in existing technologies, and improving polishing efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU HANGRUIKE PRECISION MASCH CO LTD
- Filing Date
- 2025-08-27
- Publication Date
- 2026-07-21
AI Technical Summary
Existing metal ring polishing machines are semi-automatic, requiring manual operation to complete the polishing process, resulting in low automation and low efficiency.
An automatic polishing machine for metal rings has been designed, comprising a rotating clamping part and a pneumatic clamping part, which can automatically complete the rotation and fixation of metal rings, reduce manual intervention, and achieve comprehensive polishing.
It improves automation, reduces manpower consumption, enhances polishing efficiency and results, and ensures the comprehensiveness and safety of polishing.
Smart Images

Figure CN224526774U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of polishing equipment, and more specifically to an automatic polishing machine for metal rings. Background Technology
[0002] Currently, polishing metal rings requires the use of a specialized polishing machine. However, this machine is semi-automatic and can only polish the lower end and surrounding area of the metal ring. After polishing the predetermined area, the operator still needs to manually rotate the metal ring to polish the next predetermined area. The specific working process is as follows: (1) The operator first clamps and fixes the metal ring on the fixed frame so that the preset polishing position is located below the fixed frame; (2) The operator operates the sanding belt to press against the metal ring from the front and back of the preset polishing position; (3) The sanding belt runs continuously like a transmission belt under the drive of the equipment, so as to continuously polish the preset polishing position; (4) The fixed frame moves left and right under the drive of the cylinder so that the sanding belt can polish a larger area on both sides of the metal ring at the same time; (5) The fixed frame can rotate and flip back and forth with the polishing position of the metal ring as the center and under the drive of the rotary cylinder so that the sanding belt can polish the inner and outer sides of the metal ring; (6) The operator stops the machine and confirms whether the metal ring has been completely polished. If it has not been completely polished, the metal ring is manually rotated to adjust the next preset polishing position to the bottom of the fixed frame and return to step (1). Utility Model Content
[0003] To address the shortcomings of existing technologies, this application provides an automatic metal ring polishing machine. After the operator fixes the metal ring, it can rotate automatically, enabling the product to perform comprehensive polishing on the metal ring without frequent human intervention. This greatly improves the automation level of the product, reduces labor costs, and significantly enhances polishing efficiency and effectiveness.
[0004] An automatic metal ring polishing machine includes a worktable, an abrasive belt mounted on the worktable surface, a support frame mounted on the worktable surface and spanning above the abrasive belt, a power supply mounted at any position on the worktable, a rotary clamping part mounted on the support frame, a pneumatic clamping part mounted on the support frame, a controller mounted on the worktable, and a human body sensor mounted on the front of the worktable.
[0005] Furthermore, the sanding belt section consists of two parallel sanding belt tracks arranged longitudinally in the middle of the workbench surface, a lead screw assembly arranged between the two sanding belt tracks, two sanding belt cylinder mechanisms symmetrically arranged on the sanding belt tracks and respectively cooperating with the lead screw assembly in opposite directions, two sanding belt polishing mechanisms symmetrically arranged on the sanding belt tracks and located between the two sanding belt cylinder mechanisms, and a number of sanding belt sliders respectively arranged at the bottom of the sanding belt cylinder mechanism and the sanding belt polishing mechanism and cooperating with the sanding belt tracks;
[0006] The belt abrasive cylinder mechanism and the belt abrasive polishing mechanism are equipped with protective upper shells.
[0007] Preferably, the belt polishing mechanism comprises a belt motor base, a belt motor mounted on the belt motor base, a driven support plate mounted on the belt motor base, a belt driven wheel assembly mounted on the driven support plate, a belt sleeved on the belt driven wheel assembly, and a belt drive belt sleeved between the output shaft of the belt motor and the belt driven wheel assembly.
[0008] Preferably, the belt sander cylinder mechanism consists of a belt sander cylinder base and a belt sander cylinder mounted on the belt sander cylinder base; the front end of the telescopic rod of the belt sander cylinder is fixed to the belt sander motor base adjacent to it.
[0009] Preferably, the lead screw assembly consists of a sanding belt cylinder lead screw mounted on the workbench surface, located between two sanding belt tracks, and rotatable under the drive of the sanding belt cylinder handwheel, and lead screw nuts mounted on the bases of the two sanding belt cylinders, which can move synchronously towards or away from each other on the sanding belt cylinder lead screw.
[0010] Furthermore, the support frame consists of two sets of horizontally arranged left-right displacement tracks symmetrically arranged on the left and right sides of the sanding belt section; two support frame bases respectively mounted on the two left-right displacement tracks via left-right displacement sliders; a fixed frame mounted on the workbench and adjacent to any set of left-right displacement tracks; a left-right displacement cylinder mounted on the fixed frame with the front end of the telescopic rod fixed to the adjacent support frame base; two horizontally mounted and coaxially arranged tilting bearings on the two support frame bases; a tilting cylinder mounted on the outer side of any support frame base and capable of driving the tilting bearing to rotate; two frame fixing plates respectively fixed to the inner sides of the two tilting bearings; and two... The system comprises two clamping plate fixing plates inside the frame fixing plate for setting pneumatic clamping parts, two vertical slide rail structures vertically and symmetrically set on the two frame fixing plates, vertical slide rail fixing plates fixed at both ends to the rear sides of the two vertical slide rail structures, a horizontal slide rail structure set horizontally and simultaneously fixed to the vertical sliders of the two vertical slide rail structures on the back, a vertical slider synchronization box mounted on the top of the two vertical slide rail structures and controlled by the vertical slide rail handwheel to rise or fall synchronously, and two horizontal sliders set on the front of the horizontal slide rail structure that can move synchronously towards or away from each other under the drive of the horizontal slide rail handwheel and are used to set rotating clamping parts.
[0011] Preferably, the transverse slide rail structure is provided with an auxiliary support structure, which consists of a vertical support rod fixed to the front of the transverse slide rail structure, and two rollers arranged opposite to each other at the top of the vertical support rod for clamping the front and rear sides of the top of the metal ring.
[0012] Furthermore, the rotating clamping part consists of a clamping base plate fixed to the transverse slider on its back, a clamping cylinder disposed on the outer side of the front of the clamping base plate, a rotating drive wheel seat disposed on the inner side of the front of the clamping base plate, a rotating drive wheel disposed inside the rotating drive wheel seat, a stepper motor disposed on the front of the rotating drive wheel seat and connected to the rotating drive wheel via a transmission component, a rotating driven wheel with an annular groove disposed on the inner end of the front of the clamping base plate and cooperating with the rotating drive wheel, a clamping transmission plate whose rear end is fixed to the front end of the telescopic rod of the clamping cylinder and whose front end is attached to the front of the clamping base plate and penetrates through the rotating drive wheel seat, a clamping wheel disposed on the front end of the clamping transmission plate and cooperating with the rotating driven wheel, a rear top plate fixed to the inner end face of the clamping base plate, and a rear top wheel disposed on the rear top plate and cooperating with the rotating driven wheel.
[0013] Furthermore, the pneumatic clamping part consists of a first rotating block fixed to the rear side of the clamping part fixing plate, a second rotating block with its outer side disposed at the rear end of the first rotating block and perpendicular to the first rotating block, a clamping base plate disposed on the inner side of the second rotating block, a clamping air pump fixed to the clamping base plate, a clamping slide block disposed in front of the clamping air pump, two "T"-shaped sliding seats disposed in the slide groove of the clamping slide block and capable of moving synchronously towards or away from each other under the drive of the clamping air pump, two front and rear clamping blocks respectively disposed on the two sliding seats, front and rear clamping wheels disposed at the ends of the front and rear clamping blocks, and an inner and outer clamping structure disposed on any one of the front and rear clamping blocks.
[0014] Preferably, the inner and outer clamping structure comprises an outer clamping block disposed on the upper side of the front and rear clamping blocks, an outer clamping wheel disposed on the side of the outer clamping block and simultaneously located above the two front and rear clamping wheels, an outer clamping groove vertically penetrating the outer clamping block, an outer clamping adjusting bolt screwed onto the front and rear clamping blocks through the outer clamping groove, a cylinder fixing seat disposed on the side of the front and rear clamping blocks, a clamping cylinder disposed on the cylinder fixing seat with the movement direction of the telescopic rod perpendicular to the movement direction of the sliding seat, and one end fixed to the telescopic rod of the clamping cylinder and the other end attached to the side of the outer clamping block. The clamping transmission plate outside the wall, the clamping wheel set on the front side of the clamping transmission plate and cooperating with the outer clamping wheel, the clamping wheel connecting block set between the clamping wheel and the clamping transmission plate, the clamping limiting groove that horizontally penetrates the clamping transmission plate from the side, the clamping limiting bolt that passes through the clamping limiting groove and is screwed on the side of the outer clamping block, the connecting block positioning bolt that horizontally penetrates the clamping transmission plate and is tightened on the clamping wheel connecting block and is coaxial with the clamping wheel, and the connecting block rotating shaft bolt that horizontally penetrates the clamping transmission plate and is tightened on the clamping wheel connecting block and is parallel to the connecting block positioning bolt;
[0015] The clamping transmission plate is provided with an arc-shaped groove centered on the central axis of the connecting block pivot bolt, and the connecting block positioning bolt passes through the arc-shaped groove.
[0016] Compared with the prior art, the embodiments of this application have the following beneficial effects:
[0017] This invention allows the metal ring to rotate automatically after the operator fixes it, enabling the product to perform comprehensive polishing of the metal ring without frequent human intervention. This greatly improves the automation level of the product, reduces labor costs, and significantly enhances polishing efficiency and effectiveness.
[0018] Some of the additional features of this application will be described in the following description. These additional features will become apparent to those skilled in the art upon examination of the following description and the accompanying drawings, or upon understanding the production or operation of the embodiments. The features disclosed in this application can be implemented and achieved through the practice or use of various methods, means, and combinations thereof with respect to the specific embodiments described below. Attached Figure Description
[0019] The accompanying drawings, which are provided to further illustrate this application and constitute a part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute a limitation thereof. In the drawings, the same reference numerals denote the same components.
[0020] Figure 1 This is a perspective view of the present invention.
[0021] Figure 2 This is a perspective view of the sanding belt part of this utility model.
[0022] Figure 3 This is a perspective view of the support frame of this utility model.
[0023] Figure 4 This is a perspective view of the rotating clamping part of this utility model.
[0024] Figure 5 The three-dimensional pneumatic clamping part of this utility model Figure 1 .
[0025] Figure 6 The three-dimensional pneumatic clamping part of this utility model Figure 2 .
[0026] Explanation of reference numerals in the attached figures:
[0027] 100. Workbench;
[0028] 200. Sanding belt section;
[0029] 201. Sanding belt track; 202. Sanding belt slider; 203. Sanding belt motor base; 204. Sanding belt cylinder base; 205. Sanding belt cylinder lead screw; 206. Sanding belt cylinder handwheel; 207. Lead screw nut; 208. Sanding belt cylinder; 209. Sanding belt motor; 210. Driven support plate; 211. Sanding belt drive belt; 212. Sanding belt driven pulley set; 213. Sanding belt; 214. Protective upper shell;
[0030] 300. Support frame;
[0031] 301. Left / right displacement rail; 302. Left / right displacement slider; 303. Support frame base; 304. Fixing frame; 305. Left / right displacement cylinder; 306. Tilting cylinder; 307. Tilting bearing; 308. Frame fixing plate; 309. Clamping part fixing plate; 310. Vertical slide rail structure; 311. Vertical slider synchronization box; 312. Vertical slide rail fixing plate; 313. Vertical slide rail handwheel; 314. Horizontal slide rail structure; 315. Horizontal slider; 316. Horizontal slide rail handwheel;
[0032] 400. Auxiliary support structure;
[0033] 500. Rotary clamping part;
[0034] 501. Clamping base plate; 502. Clamping cylinder; 503. Clamping transmission plate; 504. Clamping wheel; 505. Rear top plate; 506. Rear top wheel; 507. Rotary drive wheel seat; 508. Rotary drive wheel; 509. Rotary driven wheel; 510. Stepper motor;
[0035] 600. Pneumatic clamping part;
[0036] 601. Rotating block No. 1; 602. Rotating block No. 2; 603. Clamping base plate; 604. Clamping air pump; 605. Clamping slide block; 606. Sliding seat; 607. Front and rear clamping blocks; 608. Front and rear clamping wheels; 609. Outer clamping block; 610. Outer clamping wheel; 611. Outer clamping groove; 612. Outer clamping adjusting bolt; 613. Cylinder fixing seat; 614. Clamping cylinder; 615. Clamping transmission plate; 616. Clamping wheel connecting block; 617. Clamping wheel; 618. Clamping limit groove; 619. Clamping limit bolt; 620. Connecting block rotating shaft bolt; 621. Connecting block positioning bolt;
[0037] 700. Power supply;
[0038] 800, Controller;
[0039] 900. Human body sensor. Detailed Implementation
[0040] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0041] It should be noted that if the terms "first," "second," etc., are used in the specification, claims, and accompanying drawings of this application, they are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0042] In this application, when terms such as "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "left and right lateral," and "longitudinal" are used, they indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly for better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0043] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0044] Furthermore, in this application, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0045] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0046] Example 1
[0047] like Figure 1As shown, an automatic metal ring polishing machine includes a worktable 100, an abrasive belt 200 disposed on the surface of the worktable 100, a support frame 300 disposed on the surface of the worktable 100 and spanning above the abrasive belt 200, a power supply 700 disposed at any position on the worktable 100, a rotary clamping part 500 disposed on the support frame 300, a pneumatic clamping part 600 disposed on the support frame 300, a controller 800 disposed on the worktable 100, and a human body sensor 900 disposed on the front of the worktable 100.
[0048] The power supply and controller are electrically connected to the air pump, motor, controller, human body sensor and other electrical equipment to supply power and control them. The connection and control methods are existing technologies, and those skilled in the art can complete the connection and use without creative labor, so they will not be described in detail here.
[0049] The purpose of setting up a human body sensor is to detect whether an operator is approaching. If an operator approaches the equipment, the human body sensor will be triggered, and the controller will then stop the equipment to prevent the operator from being burned by flying residue. This effectively improves the safety of the equipment and better protects the personal safety of the operator.
[0050] like Figure 2 As shown, the sanding belt section 200 consists of two parallel sanding belt tracks 201 arranged longitudinally in the middle of the workbench 100, a lead screw assembly arranged between the two sanding belt tracks 201, two sanding belt cylinder mechanisms symmetrically arranged on the sanding belt tracks 201 and respectively cooperating with the lead screw assembly in opposite directions, two sanding belt polishing mechanisms symmetrically arranged on the sanding belt tracks 201 and located between the two sanding belt cylinder mechanisms, and a plurality of sanding belt sliders 202 respectively arranged at the bottom of the sanding belt cylinder mechanism and the sanding belt polishing mechanism and cooperating with the sanding belt tracks 201;
[0051] The belt abrasive cylinder mechanism and the belt abrasive polishing mechanism are provided with a protective upper shell 214.
[0052] The protective shell effectively isolates the residue generated during equipment operation from the main operating machinery of the sanding belt, preventing residue from being ejected into the motor or air pump, thus further protecting the safety of the equipment.
[0053] The belt polishing mechanism consists of a belt motor base 203, a belt motor 209 mounted on the belt motor base 203, a driven support plate 210 mounted on the belt motor base 203, a belt driven wheel assembly 212 mounted on the driven support plate 210, a belt 213 sleeved on the belt driven wheel assembly 212, and a belt drive belt 211 sleeved between the output shaft of the belt motor 209 and the belt driven wheel assembly 212.
[0054] When the belt sander motor is running, it will drive the driven pulley set of the sander belt to rotate through the sander belt drive belt. When the driven pulley set of the sander belt rotates, it will drive the sander belt to run. When the sander belt runs, it will polish the metal ring located between the two sander belts.
[0055] The belt sander cylinder mechanism consists of a belt sander cylinder base 204 and a belt sander cylinder 208 mounted on the belt sander cylinder base 204; the front end of the telescopic rod of the belt sander cylinder 208 is fixed to the belt sander motor base 203 adjacent to it.
[0056] The function of the belt polishing cylinder is to control the belt polishing mechanism with short strokes. For example, when the metal ring needs to rotate, the belt polishing cylinder moves the two belt polishing mechanisms in opposite directions, causing the belt to disengage from the surface of the metal ring and preventing scratches caused by friction between the belt and the metal ring during rotation. After the metal ring has finished rotating, the belt polishing cylinder moves the two belt polishing mechanisms towards each other, causing the belt to re-engage with the surface of the metal ring and avoiding polishing at that location.
[0057] The lead screw assembly consists of a sanding belt cylinder lead screw 205, which is mounted on the workbench 100, located between two sanding belt tracks 201, and can rotate under the drive of the sanding belt cylinder handwheel 206, and lead screw nuts 207, which are respectively mounted on two sanding belt cylinder bases 204 and can move synchronously towards or away from each other on the sanding belt cylinder lead screw 205.
[0058] The lead screw assembly is mainly used to control the large stroke movement of the belt abrasive cylinder mechanism. For example, when it is necessary to replace metal rings of different sizes, the belt abrasive cylinder mechanisms need to be moved apart to provide a relatively spacious area for clamping and positioning the product.
[0059] like Figure 3As shown, the support frame 300 consists of two sets of horizontally arranged left and right displacement tracks 301 symmetrically arranged on the left and right sides of the sanding belt section 200; two support frame bases 303 respectively mounted on the two left and right displacement tracks 301 via left and right displacement sliders 302; a fixed frame 304 mounted on the workbench 100 and adjacent to any set of left and right displacement tracks 301; a left and right displacement cylinder 305 mounted on the fixed frame 304 with the front end of the telescopic rod fixed to the adjacent support frame base 303; two horizontally mounted and coaxially arranged tilting bearings 307 respectively mounted on the two support frame bases 303; a tilting cylinder 306 mounted on the outer side of any support frame base 303 and capable of driving the tilting bearing 307 to rotate; and two frame fixing plates 308 respectively fixed to the inner sides of the two tilting bearings 307. The system comprises two clamping plate 309s inside the two frame fixing plates 308 for mounting the pneumatic clamping part 600, two vertical slide rail structures 310 respectively vertically and symmetrically mounted on the two frame fixing plates 308, vertical slide rail fixing plates 312 respectively fixed at both ends to the rear sides of the two vertical slide rail structures 310, a horizontal slide rail structure 314 horizontally mounted and simultaneously fixed to the vertical sliders of the two vertical slide rail structures 310, a vertical slider synchronization box 311 mounted on the top of the two vertical slide rail structures 310 and controlled by the vertical slide rail handwheel 313 to rise or fall synchronously on the two vertical sliders, and two horizontal sliders 315 mounted on the front of the horizontal slide rail structure 314 that can move synchronously towards or away from each other under the drive of the horizontal slide rail handwheel 316 and are used to mount the rotating clamping part 500.
[0060] The setup and usage of the left and right displacement cylinder and the tilting cylinder are basically the same as those of traditional polishing machines. However, compared to the manual start of traditional polishing machines, the left and right displacement cylinder and the tilting cylinder of this application can be automatically controlled by a controller, which further improves the intelligence of the product.
[0061] Compared to existing traditional polishing machines, one of the differences in this embodiment is that the height and spacing of the rotating clamping part can be adjusted by the vertical slide rail handwheel and the horizontal slide rail handwheel, so that the product can quickly and accurately clamp, fix and rotate metal rings of different sizes, which greatly improves the product's adaptability and usage efficiency.
[0062] like Figure 4As shown, the rotating clamping part 500 consists of a clamping base plate 501 fixed to the transverse slider 315 from the back, a clamping cylinder 502 disposed on the outer side of the front of the clamping base plate 501, a rotating drive wheel seat 507 disposed on the inner side of the front of the clamping base plate 501, a rotating drive wheel 508 disposed inside the rotating drive wheel seat 507, a stepper motor 510 disposed on the front of the rotating drive wheel seat 507 and connected to the rotating drive wheel 508 via a transmission component, and a stepper motor 510 disposed on the inner end of the front of the clamping base plate 501 and connected to the rotating drive wheel 508. The system comprises a driven wheel 509 with an annular groove that cooperates with the driven wheel 508, a clamping transmission plate 503 whose rear end is fixed to the front end of the telescopic rod of the clamping cylinder 502, a clamping transmission plate 503 whose front end is attached to the front of the clamping base plate 501 and passes through the rotary drive wheel seat 507, a clamping wheel 504 that is disposed at the front end of the clamping transmission plate 503 and cooperates with the driven wheel 509, a rear top plate 505 that is fixed to the inner end face of the clamping base plate 501, and a rear top wheel 506 that is disposed on the rear top plate 505 and cooperates with the driven wheel 509.
[0063] In use, the outer surface of the metal ring rests against the annular groove of the rotating driven wheel. The clamping cylinder controls the clamping wheel to press the metal ring firmly into the rotating driven wheel from its inner surface, thus fixing the metal ring. When the metal ring needs to be rotated, the stepper motor controls the rotating drive wheel to rotate via the transmission components. The rotating drive wheel then drives the rotating driven wheel to rotate, causing the metal ring to rotate under the influence of the rotating driven wheel.
[0064] The purpose of selecting a stepper motor is to improve the accuracy of rotation, thereby further enhancing the precision of controlling the rotation angle of the metal ring. The transmission component is a simple combination of existing transmission gears and shafts, a conventional technology in the field. Those skilled in the art can set it up and use it without creative effort, and therefore will not be elaborated upon here.
[0065] like Figure 5 , Figure 6 As shown, the pneumatic clamping part 600 consists of a first rotating block 601 fixed to the rear side of the clamping part fixing plate 309, a second rotating block 602 whose outer side is disposed at the rear end of the first rotating block 601 and perpendicular to the first rotating block 601, a clamping base plate 603 disposed on the inner side of the second rotating block 602, a clamping air pump 604 fixed on the clamping base plate 603, a clamping slide block 605 disposed on the front side of the clamping air pump 604, two "T"-shaped sliding seats 606 disposed in the slide groove of the clamping slide block 605 and capable of moving synchronously towards or away from each other under the drive of the clamping air pump 604, two front and rear clamping blocks 607 respectively disposed on the two sliding seats 606, front and rear clamping wheels 608 disposed at the ends of the front and rear clamping blocks 607, and an inner and outer clamping structure disposed on any one of the front and rear clamping blocks 607.
[0066] Rotating blocks No. 1 and No. 2 can be either rotatable or fixed structures. Their purpose is to ensure that the clamping structure is effectively kept away from the support frame base and the tail end of the clamping plate, so as to provide a more spacious operating space for the clamping structure, thereby reducing the interference of other structures on the clamping structure and ensuring the clamping effect of the product on the metal ring.
[0067] The clamping air pump can control the distance between the two clamping slide blocks, and by controlling the distance between the two clamping slide blocks, it can achieve the effect of clamping or releasing the two front and rear sides of the metal ring by the two front and rear clamping wheels. The setting and use of the clamping air pump are existing technologies, and those skilled in the art can complete its setting and use without creative labor, so they will not be described in detail here.
[0068] The internal and external clamping structure consists of an external clamping block 609 located on the upper side of the front and rear clamping blocks 607, an external clamping wheel 610 located on the side of the external clamping block 609 and simultaneously above the two front and rear clamping wheels 608, an external clamping groove 611 vertically penetrating the external clamping block 609, an external clamping adjusting bolt 612 penetrating the external clamping groove 611 and screwed onto the front and rear clamping blocks 607, a cylinder fixing seat 613 located on the side of the front and rear clamping blocks 607, a clamping cylinder 614 located on the cylinder fixing seat 613 with the movement direction of the telescopic rod perpendicular to the movement direction of the sliding seat 606, and a clamping transmission mechanism with one end fixed to the telescopic rod of the clamping cylinder 614 and the other end attached to the side wall of the external clamping block 609. The clamping transmission plate 615, the clamping wheel 617 which is disposed on the front side of the clamping transmission plate 615 and cooperates with the outer clamping wheel 610, the clamping wheel connecting block 616 disposed between the clamping wheel 617 and the clamping transmission plate 615, and the clamping wheel connecting block 616 which is disposed between the clamping wheel 617 and the clamping transmission plate 615, consists of a clamping limiting groove 618 that is horizontally penetrating the clamping transmission plate 615, a clamping limiting bolt 619 that is screwed into the side of the outer clamping block 609 through the clamping limiting groove 618, a connecting block positioning bolt 621 that is horizontally penetrating the clamping transmission plate 615 and tightened onto the clamping wheel connecting block 616 and is coaxial with the clamping wheel 617, and a connecting block rotating shaft bolt 620 that is horizontally penetrating the clamping transmission plate 615 and tightened onto the clamping wheel connecting block 616 and is parallel to the connecting block positioning bolt 621.
[0069] During use, the outer clamping wheel rests against the outer surface of the metal ring, while the clamping wheel, under the control of the clamping cylinder, presses the metal ring against the outer clamping wheel from the inner surface of the metal ring. Through the cooperation of the two front and rear clamping wheels, the outer clamping wheel, and the clamping wheel, the metal ring can be effectively limited, preventing displacement during the polishing process.
[0070] The clamping transmission plate 615 is provided with an arc-shaped groove centered on the central axis of the connecting block pivot bolt 620, and the connecting block positioning bolt 621 passes through the arc-shaped groove.
[0071] The arc-shaped groove allows the clamping wheel connecting block to rotate within the angle range of the arc-shaped groove, further improving the adjustable range of the clamping wheel. This enables the product to better match metal rings of different sizes, further enhancing the product's adaptability.
[0072] Example 2
[0073] The difference between this embodiment and embodiment 1 is that an auxiliary support structure 400 is provided on the transverse slide rail structure 314. The auxiliary support structure 400 consists of a vertical support rod that is vertically fixed to the front of the transverse slide rail structure 314, and two rollers that are arranged opposite to each other on the top of the vertical support rod and are used to clamp the front and rear sides of the top of the metal ring.
[0074] When processing large metal rings, an auxiliary support structure is installed to clamp the top of the metal ring to prevent it from deforming due to external forces when the equipment is turned over, thus ensuring the processing quality of the product.
[0075] The auxiliary support structure can be removed when not needed to avoid causing adverse interference during the processing of small metal rings.
[0076] It should be noted that all features disclosed in this specification, or all steps in all methods or processes disclosed, may be combined in any way, except for mutually exclusive features and / or steps.
[0077] Furthermore, the specific embodiments described above are exemplary. Those skilled in the art can devise various solutions inspired by the disclosure of this utility model, and these solutions all fall within the scope of this utility model and its protection. Those skilled in the art should understand that this utility model specification and its drawings are illustrative and not intended to limit the scope of the claims. The scope of protection of this utility model is defined by the claims and their equivalents.
Claims
1. An automatic metal ring polishing machine, comprising a worktable (100), an abrasive belt section (200) disposed on the surface of the worktable (100), a support frame (300) disposed on the surface of the worktable (100) and spanning above the abrasive belt section (200), and a power supply (700) disposed at any position on the worktable (100), characterized in that, It also includes a rotating clamping part (500) provided on the support frame (300), a pneumatic clamping part (600) provided on the support frame (300), a controller (800) provided on the worktable (100), and a human body sensor (900) provided on the front of the worktable (100).
2. The automatic polishing machine for metal rings according to claim 1, characterized in that, The sanding belt section (200) consists of two parallel sanding belt tracks (201) longitudinally arranged in the middle of the worktable (100), a lead screw assembly arranged between the two sanding belt tracks (201), two sanding belt cylinder mechanisms symmetrically arranged on the sanding belt tracks (201) and respectively cooperating with the lead screw assembly in opposite directions, two sanding belt polishing mechanisms symmetrically arranged on the sanding belt tracks (201) and located between the two sanding belt cylinder mechanisms, and a number of sanding belt sliders (202) respectively arranged at the bottom of the sanding belt cylinder mechanism and the sanding belt polishing mechanism and cooperating with the sanding belt track (201); The belt abrasive cylinder mechanism and the belt abrasive polishing mechanism are provided with a protective upper shell (214).
3. The automatic polishing machine for metal rings according to claim 2, characterized in that, The belt polishing mechanism consists of a belt motor base (203), a belt motor (209) mounted on the belt motor base (203), a driven support plate (210) mounted on the belt motor base (203), a belt driven wheel assembly (212) mounted on the driven support plate (210), a belt (213) sleeved on the belt driven wheel assembly (212), and a belt drive belt (211) between the output shaft of the belt motor (209) and the belt driven wheel assembly (212).
4. The automatic polishing machine for metal rings according to claim 3, characterized in that, The belt abrasive cylinder mechanism consists of a belt abrasive cylinder base (204) and a belt abrasive cylinder (208) mounted on the belt abrasive cylinder base (204); the front end of the telescopic rod of the belt abrasive cylinder (208) is fixed on the belt abrasive motor base (203) adjacent to it.
5. The automatic polishing machine for metal rings according to claim 4, characterized in that, The lead screw assembly consists of a sanding belt cylinder lead screw (205) which is set on the workbench (100) table surface, located between two sanding belt tracks (201) and can be rotated by the sanding belt cylinder handwheel (206), and lead screw nuts (207) which are respectively set on two sanding belt cylinder bases (204) and can move synchronously in opposite directions or in opposite directions on the sanding belt cylinder lead screw (205).
6. The automatic polishing machine for metal rings according to claim 5, characterized in that, The support frame (300) consists of two sets of horizontally arranged left and right displacement tracks (301) symmetrically arranged on the left and right sides of the sanding belt section (200), two support frame bases (303) respectively mounted on the two left and right displacement tracks (301) via left and right displacement sliders (302), a fixed frame (304) mounted on the workbench (100) and adjacent to any set of left and right displacement tracks (301), a left and right displacement cylinder (305) mounted on the fixed frame (304) with the front end of the telescopic rod fixed to the adjacent support frame base (303), two horizontally arranged and coaxially mounted tilting bearings (307) on the two support frame bases (303), a tilting cylinder (306) mounted on the outer side of any support frame base (303) and capable of driving the tilting bearing (307) to rotate, and two frame fixing plates (308) respectively fixed to the inner side of the two tilting bearings (307). The system comprises two clamping plate (309) fixed inside two frame fixing plates (308) and used to install pneumatic clamping parts (600), two vertical slide rail structures (310) respectively vertically and symmetrically arranged on the two frame fixing plates (308), two vertical slide rail fixing plates (312) respectively fixed at both ends to the rear side of the two vertical slide rail structures (310), a horizontal slide rail structure (314) arranged horizontally and fixed on the back side of the vertical sliders of the two vertical slide rail structures (310), a vertical slider synchronization box (311) mounted on the top of the two vertical slide rail structures (310) and controlled by the vertical slide rail handwheel (313) to rise or fall synchronously on the two vertical sliders, and two horizontal sliders (315) arranged on the front of the horizontal slide rail structure (314) that can move synchronously towards or away from each other under the drive of the horizontal slide rail handwheel (316) and are used to install rotating clamping parts (500).
7. An automatic metal ring polishing machine according to claim 6, characterized in that, The transverse slide rail structure (314) is provided with an auxiliary support structure (400), which consists of a vertical support rod fixed to the front of the transverse slide rail structure (314) and two rollers arranged opposite to each other at the top of the vertical support rod for clamping the front and rear sides of the top of the metal ring.
8. An automatic metal ring polishing machine according to claim 6, characterized in that, The rotating clamping part (500) consists of a clamping base plate (501) fixed to the back of a transverse slider (315), a clamping cylinder (502) located on the outer front section of the clamping base plate (501), a rotating drive wheel seat (507) located on the inner front section of the clamping base plate (501), a rotating drive wheel (508) located inside the rotating drive wheel seat (507), a stepper motor (510) located on the front of the rotating drive wheel seat (507) and connected to the rotating drive wheel (508) via a transmission component, and a rotating drive wheel (508) located on the inner front end of the clamping base plate (501). The system consists of a rotating driven wheel (509) with an annular groove that is matched with the clamping cylinder (502), a clamping transmission plate (503) whose rear end is fixed to the front end of the telescopic rod of the clamping cylinder (502), a clamping transmission plate (503) whose front end is attached to the front of the clamping base plate (501) and passes through the rotating drive wheel seat (507), a clamping wheel (504) that is set at the front end of the clamping transmission plate (503) and matches the rotating driven wheel (509), a rear top plate (505) that is fixed on the inner end face of the clamping base plate (501), and a rear top wheel (506) that is set on the rear top plate (505) and matches the rotating driven wheel (509).
9. An automatic polishing machine for metal rings according to claim 6, characterized in that, The pneumatic clamping part (600) consists of a first rotating block (601) fixed to the rear side of the clamping part fixing plate (309) from the front, a second rotating block (602) with its outer side disposed at the rear end of the first rotating block (601) and perpendicular to the first rotating block (601), a clamping base plate (603) disposed on the inner side of the second rotating block (602), a clamping air pump (604) fixed on the clamping base plate (603), and a clamping device disposed on the front of the clamping air pump (604). The device consists of a slide rail block (605), two T-shaped sliding seats (606) arranged in the slide groove of the slide rail block (605) and capable of moving synchronously towards or away from each other under the drive of the clamping air pump (604), two front and rear clamping blocks (607) respectively arranged on the two sliding seats (606), front and rear clamping wheels (608) arranged at the ends of the front and rear clamping blocks (607), and an inner and outer clamping structure arranged on either front or rear clamping block (607).
10. An automatic metal ring polishing machine according to claim 9, characterized in that, The internal and external clamping structure consists of an external clamping block (609) located on the upper side of the front and rear clamping blocks (607), an external clamping wheel (610) located on the side of the external clamping block (609) and simultaneously above the two front and rear clamping wheels (608), an external clamping groove (611) vertically penetrating the external clamping block (609), an external clamping adjusting bolt (612) penetrating the external clamping groove (611) and screwed onto the front and rear clamping blocks (607), a cylinder fixing seat (613) located on the side of the front and rear clamping blocks (607), a clamping cylinder (614) located on the cylinder fixing seat (613) with the movement direction of the telescopic rod perpendicular to the movement direction of the sliding seat (606), and a clamping transmission plate (614) with one end fixed to the telescopic rod of the clamping cylinder (614) and the other end attached to the side wall of the external clamping block (609). 15) A clamping wheel (617) is provided on the front side of the clamping transmission plate (615) and cooperates with the outer clamping wheel (610). A clamping wheel connecting block (616) is provided between the clamping wheel (617) and the clamping transmission plate (615). The clamping wheel connecting block (616) is composed of a clamping limiting groove (618) that passes horizontally through the clamping transmission plate (615), a clamping limiting bolt (619) that passes through the clamping limiting groove (618) and is screwed onto the side of the outer clamping block (609), a connecting block positioning bolt (621) that passes horizontally through the clamping transmission plate (615) and is tightened onto the clamping wheel connecting block (616) and is coaxial with the clamping wheel (617), and a connecting block rotating shaft bolt (620) that passes horizontally through the clamping transmission plate (615) and is tightened onto the clamping wheel connecting block (616) and is parallel to the connecting block positioning bolt (621). The clamping transmission plate (615) is provided with an arc-shaped groove centered on the central axis of the connecting block pivot bolt (620), and the connecting block positioning bolt (621) passes through the arc-shaped groove.