A surface slag removing device adaptable to aluminum bars of different specifications

Abstract

The utility model discloses a surface deslagging equipment of adaptable multiple specifications aluminum bar belongs to aluminum bar processing technical field, and its technical scheme main points include workstation, both sides of the workstation all have the fixed connection of limiting mechanism and are welded, and the rear side welding of workstation top has the deslagging mechanism, and limiting mechanism passes through the cooperation of screw rod and first motor, can drive the lateral adjustment interval of movable plate along the limiting rod, can nimblely adapt the aluminum bar of different diameters such as fine diameter to thick diameter aluminum bar, solved the limitation of traditional equipment to single specification aluminum bar limit, improved the versatility of equipment, and the combination of spring telescopic link and contact plate can be through spring elastic force self -adaptation when contacting aluminum bar surface and stick, both guaranteed the stable clamping of aluminum bar, and can avoid the surface damage of aluminum bar caused by rigid contact, effectively prevent the displacement or shaking of aluminum bar in the deslagging process because of impact, friction, ensure that the deslagging operation acts on the surface of aluminum bar, and the interval automatic regulation is realized with the drive of first motor.

Description

Technical Field

[0001] This utility model relates to the field of aluminum rod processing technology, and in particular to a surface slag removal device that can adapt to aluminum rods of various specifications. Background Technology

[0002] Aluminum rods are solid rod-shaped profiles made primarily of aluminum, typically containing small amounts of alloying elements such as copper, magnesium, and silicon. They are one of the most basic raw materials in the aluminum processing industry and are widely used in various fields of industrial production.

[0003] Existing patents provide solutions to the above problems, but existing aluminum rod surface slag removal equipment lacks a structure to limit the movement of aluminum rods of different specifications, resulting in low versatility of the slag removal equipment and thus reducing the production efficiency of aluminum rods.

[0004] Therefore, a surface slag removal device that can adapt to aluminum rods of various specifications is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a surface slag removal device that can adapt to aluminum rods of various specifications. This device can solve the problem that existing aluminum rod processing lacks a structure to limit aluminum rods of different specifications, resulting in low versatility of slag removal equipment and thus reducing the production efficiency of aluminum rods.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface slag removal device adaptable to aluminum rods of various specifications, comprising a workbench, with fixedly connected limiting mechanisms welded to both sides of the workbench, and a slag removal mechanism welded to the rear side of the top of the workbench. The limiting mechanism includes a support plate, a limiting rod, a lead screw, a first motor, a connecting rod, a moving plate, several spring telescopic rods, and a contact plate. The support plate is welded to both sides of the workbench, the limiting rod is welded to the inner side of the left support plate, and a sliding sleeve is slidably connected to the surface of the limiting rod. The lead screw is rotatably connected to the inner side of the right support plate, and a threaded sleeve is threadedly connected to the surface of the lead screw. A connecting shaft is connected to the rear side of the lead screw via a flat key. The first motor is installed on the rear side of the right support plate, and the output end of the front side of the first motor passes through the support plate and is fixedly connected to the rear side of the connecting shaft.

[0007] Preferably, the connecting rod is welded to the top of the threaded sleeve and the top of the sliding sleeve respectively, the side of the connecting rod away from the threaded sleeve and the sliding sleeve is welded to both sides of the moving plate, the moving plate is slidably connected to the top of the workbench, the spring telescopic rod is welded to the rear surface of the moving plate, and the contact plate is welded to the telescopic end of the rear side of the spring telescopic rod.

[0008] Preferably, the slag removal mechanism includes a limiting plate, a friction roller, a second motor, a mounting groove, a slag removal roller, a gear, a support frame, a connecting roller, and a third motor, with the limiting plate welded to the rear side of the top of the workbench.

[0009] Preferably, the friction roller is rotatably connected to the inner side of the limiting plate, the second motor is installed on the right side of the limiting plate, the right side of the friction roller is connected to a connecting shaft via a flat key, the output end of the left side of the second motor passes through the limiting plate and is fixedly connected to the right side of the connecting shaft, the mounting groove is opened on the rear side of the top of the workbench, and the slag removal roller is rotatably connected to the inner side of the mounting groove.

[0010] Preferably, the support frame is welded to the bottom of the left support plate and the bottom of the right support plate respectively. The connecting roller is rotatably connected to the inner side of the support frame. The right side of the connecting roller is connected to the connecting shaft by a flat key. The third motor is installed on the right side of the right support frame. The output end of the third motor on the left side passes through the support frame and is fixedly connected to the right side of the connecting shaft. Four gears are welded to both sides of the slag removal roller and both sides of the connecting roller respectively. The gears on both sides are meshed with each other.

[0011] Preferably, a connecting plate is welded to the bottom of the workbench, a plurality of nozzles are installed on the rear side of the connecting plate, a flow divider is fixedly connected to the rear side of the connecting plate, the rear side of the flow divider passes through and is fixedly connected to the front side of the nozzles, a pressure pump is installed on the front side of the bottom of the workbench, and the front side of the flow divider is fixedly connected to the rear side of the pressure pump.

[0012] Preferably, a water storage tank is installed at the bottom of the workbench, a water pump is fixedly connected to the front side of the pressurizing pump, the bottom of the water pump is fixedly connected to the bottom of the front side of the water storage tank, a PLC controller is installed on the left side of the front side of the water storage tank, a filling pipe is fixedly connected to the right side of the front side of the water storage tank, and a plug is snapped into the top of the inner side of the filling pipe.

[0013] Preferably, protective shells are welded to both sides of the inner side of the mounting groove, and the surface of the protective shells is coated with a waterproof coating.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The limiting mechanism of this application, through the cooperation of the lead screw and the first motor, can drive the moving plate to adjust the spacing laterally along the limiting rod, which can flexibly adapt to aluminum bars of different diameters, such as aluminum bars of small diameter to large diameter. It solves the limitation of traditional equipment for limiting aluminum bars of a single specification, and improves the versatility of the equipment. The combination of spring telescopic rod and contact plate can adaptively fit the aluminum bar surface through spring force when in contact with the aluminum bar surface, which not only ensures stable clamping of the aluminum bar, but also avoids damage to the aluminum bar surface caused by rigid contact. It effectively prevents the aluminum bar from displacement or shaking due to impact and friction during the slag removal process, and ensures that the slag removal operation is applied to the aluminum bar surface. The spacing is automatically adjusted by the drive of the first motor, without the need for manual adjustment, reducing downtime when changing specifications, adapting to the continuous operation requirements of automated production lines, and improving production efficiency.

[0016] 2. In the slag removal mechanism of this application, the friction roller and the slag removal roller work together. The friction roller can drive the aluminum rod to rotate, and the slag removal roller can clean impurities and improve the cleanliness of the aluminum rod surface. The gear connects the slag removal roller and the connecting roller, and is driven by a third motor. The upper and lower gears on both sides drive the slag removal roller to rotate. Attached Figure Description

[0017] Figure 1 This is an overall structural diagram of the surface slag removal equipment of this utility model that can adapt to aluminum rods of various specifications;

[0018] Figure 2 This is a schematic diagram of the structure of the movable plate of this utility model;

[0019] Figure 3 This is a schematic diagram of the lead screw of this utility model;

[0020] Figure 4 This is a schematic diagram of the slag removal roller of this utility model;

[0021] Figure 5 This is a schematic diagram of the connecting roller of this utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the pressurization pump of this utility model.

[0023] In the diagram, 1. Workbench; 2. Limiting mechanism; 21. Support plate; 22. Limiting rod; 23. Lead screw; 24. First motor; 25. Connecting rod; 26. Moving plate; 27. Spring telescopic rod; 28. Contact plate; 3. Slag removal mechanism; 31. Limiting plate; 32. Friction roller; 33. Second motor; 34. Mounting groove; 35. Slag removal roller; 36. Gear; 37. Support frame; 38. Connecting roller; 39. Third motor; 4. Connecting plate; 5. Nozzle; 6. Diverter pipe; 7. Pressurizing pump; 8. Water storage tank; 9. Pumping pipe; 10. PLC controller; 11. Filling pipe; 12. Plug cap; 13. Protective shell. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-6 The present invention provides the following technical solution:

[0026] A surface slag removal device adaptable to aluminum rods of various specifications includes a workbench 1. Limiting mechanisms 2 are welded to both sides of the workbench 1 and fixedly connected to it. A slag removal mechanism 3 is welded to the rear side of the top of the workbench 1. The limiting mechanism 2 includes a support plate 21, a limiting rod 22, a lead screw 23, a first motor 24, a connecting rod 25, a moving plate 26, several spring telescopic rods 27, and a contact plate 28. The support plate 21 is welded to both sides of the workbench 1. The limiting rod 22 is welded to the inner side of the left support plate 21. A sliding sleeve is slidably connected to the surface of the limiting rod 22. The lead screw 23 is rotatably connected to the inner side of the right support plate 21. A threaded sleeve is threaded to the surface of the lead screw 23. A connecting shaft is connected to the rear side of the lead screw 23 via a flat key. The first motor 24 is installed on the rear side of the right support plate 21. The output end of the first motor 24 passes through the support plate 21 and is fixedly connected to the rear side of the connecting shaft.

[0027] In this embodiment: the workbench 1 provides support and limits the limiting mechanism 2, the slag removal mechanism 3, and the aluminum rod; the support plate 21 provides support and limits the limiting rod 22 and the lead screw 23; the sliding sleeve on the surface of the limiting rod 22 engages with the threaded sleeve on the right lead screw 23, providing guidance for the lateral movement of the moving plate 26, ensuring that the moving plate 26 always moves in a straight line during adjustment; the lead screw 23 and the threaded sleeve form a helical transmission structure, which, driven by the first motor 24, converts the rotational motion of the motor into the lateral linear motion of the threaded sleeve, thereby driving the moving plate 26 to achieve spacing adjustment; the first motor 24 provides power for the rotation of the lead screw 23, and the automatic adjustment of the moving plate 26 is achieved by driving the lead screw 23 to rotate. Manual operation is required. The connecting rod 25 connects the threaded sleeve, the sliding sleeve, and the moving plate 26 respectively, transmitting the movement of the threaded sleeve and the sliding sleeve to the moving plate 26, so that the moving plate 26 can move synchronously with the threaded sleeve and the sliding sleeve. The moving plate 26 can move laterally under the drive of the connecting rod 25. By changing the spacing of the moving plates 26, it can adapt to the limiting requirements of aluminum rods of different diameters. The elastic extension and contraction characteristics of the spring telescopic rod 27 enable the contact plate 28 to generate adaptive buffer when in contact with the aluminum rod, avoiding damage to the surface of the aluminum rod caused by rigid contact. At the same time, it can automatically adjust the contact force according to the shape of the aluminum rod to ensure stable clamping of the aluminum rod. The contact plate 28 directly contacts the surface of the aluminum rod, and the elastic force of the spring telescopic rod 27 tightly adheres to the aluminum rod, realizing the effective limiting of the aluminum rod.

[0028] Specifically, such as Figure 2 , Figure 3 As shown, the connecting rod 25 is welded to the top of the threaded sleeve and the top of the sliding sleeve respectively. The side of the connecting rod 25 away from the threaded sleeve and the sliding sleeve is welded to both sides of the moving plate 26. The moving plate 26 is slidably connected to the top of the worktable 1. The spring telescopic rod 27 is welded to the surface of the rear side of the moving plate 26. The contact plate 28 is welded to the telescopic end of the rear side of the spring telescopic rod 27.

[0029] Specifically, such as Figure 4 , Figure 5 As shown, the slag removal mechanism 3 includes a limiting plate 31, a friction roller 32, a second motor 33, a mounting groove 34, a slag removal roller 35, a gear 36, a support frame 37, a connecting roller 38, and a third motor 39. The limiting plate 31 is welded to the rear side of the top of the workbench 1.

[0030] Specifically, such as Figure 4 , Figure 5 As shown, the friction roller 32 is rotatably connected to the inner side of the limiting plate 31, the second motor 33 is installed on the right side of the limiting plate 31, the right side of the friction roller 32 is connected to the connecting shaft via a flat key, the output end of the left side of the second motor 33 passes through the limiting plate 31 and is fixedly connected to the right side of the connecting shaft, the mounting groove 34 is opened on the rear side of the top of the workbench 1, and the slag removal roller 35 is rotatably connected to the inner side of the mounting groove 34.

[0031] In this embodiment: a limiting plate 31 provides stable rotational support for the friction roller 32, ensuring the positional stability of the friction roller 32 during rotation and allowing it to contact the surface of the aluminum rod. The friction roller 32 rotates under the drive of the second motor 33, and through friction with the surface of the aluminum rod, it drives the aluminum rod to rotate. The second motor 33 provides rotational power to the friction roller 32, directly driving its rotation via a connecting shaft. The mounting groove 34 provides installation space for the slag removal roller 35, which makes rolling contact with the surface of the aluminum rod. It can clean impurities on the surface of aluminum rods. Gears 36 are welded to both sides of the slag removal roller 35 and the connecting roller 38, and the gears 36 on both sides mesh with each other, transmitting the power of the connecting roller 38 to the slag removal roller 35. The support frame 37 provides a solid support for the connecting roller 38. The connecting roller 38 is linked with the slag removal roller 35 through the gears 36. Driven by the third motor 39, the slag removal roller 35 is rotated. The third motor 39 provides power to the connecting roller 38, drives the connecting roller 38 to rotate through the connecting shaft, and thus drives the slag removal roller 35 to work.

[0032] Specifically, such as Figure 4 , Figure 5 As shown, the support frame 37 is welded to the bottom of the left support plate 21 and the bottom of the right support plate 21 respectively. The connecting roller 38 is rotatably connected to the inner side of the support frame 37. The right side of the connecting roller 38 is connected to the connecting shaft by a flat key. The third motor 39 is installed on the right side of the right support frame 37. The output end of the third motor 39 on the left side passes through the support frame 37 and is fixedly connected to the right side of the connecting shaft. Four gears 36 are welded to both sides of the slag removal roller 35 and both sides of the connecting roller 38 respectively. The gears 36 on both sides are meshed with each other.

[0033] Specifically, such as Figure 6As shown, a connecting plate 4 is welded to the bottom of the workbench 1. Several nozzles 5 are installed on the rear side of the connecting plate 4. A diverter pipe 6 is fixedly connected to the rear side of the connecting plate 4. The rear side of the diverter pipe 6 passes through and is fixedly connected to the front side of the nozzles 5. A pressure pump 7 is installed on the front side of the bottom of the workbench 1. The front side of the diverter pipe 6 is fixedly connected to the rear side of the pressure pump 7.

[0034] In this embodiment: By setting the connecting plate 4, a stable mounting carrier is provided for the nozzle 5 and the diverter pipe 6. By setting the nozzle 5, water is sprayed onto the surface of the slag removal roller 35 under the action of the pressure pump 7. By setting the diverter pipe 6, the pressure pump 7 and the nozzle 5 are connected, and the high-pressure water flow can be evenly distributed to each nozzle 5. By setting the pressure pump 7, power is provided for the water flow, and the water in the water storage tank 8 is pressurized to a sufficient pressure.

[0035] Specifically, such as Figure 1 , Figure 6 As shown, a water storage tank 8 is installed at the bottom of the workbench 1, a water pump 9 is fixedly connected to the front side of the pressurization pump 7, the bottom of the water pump 9 is fixedly connected to the bottom of the front side of the water storage tank 8, a PLC controller 10 is installed on the left side of the front side of the water storage tank 8, a filling pipe 11 is fixedly connected to the right side of the front side of the water storage tank 8, and a plug cap 12 is snapped into the top of the inner side of the filling pipe 11.

[0036] Specifically, such as Figure 6 As shown, protective shells 13 are welded to both sides of the inner side of the mounting groove 34, and the surface of the protective shells 13 is coated with waterproof paint.

[0037] In this embodiment: a water storage tank 8 is provided as a storage container for cleaning water, continuously supplying water to the booster pump 7 to ensure the continuity of the cleaning process. A recovery hole is provided on the rear side of the top of the water storage tank 8 for easy water recovery back into the tank. A water pumping pipe 9 connects the water storage tank 8 and the booster pump 7, providing a channel for the booster pump 7 to draw water. A PLC controller 10 is provided to centrally control the operating parameters of the booster pump 7, the first motor 24, the second motor 33, and the third motor 39, such as speed, pressure, and working time, achieving automated and coordinated operation of the equipment and reducing manual labor. To improve operation and production efficiency, the water supply pipe 11 provides a convenient channel for replenishing water to the water storage tank 8. Operators can quickly add water through the water supply pipe 11 to avoid equipment shutdown due to water shortage. The plug cap 12, which is attached to the top of the water supply pipe 11, can effectively prevent external dust and impurities from entering the water storage tank 8. The protective shell 13 can prevent debris and sewage generated during the slag removal process from splashing into the transmission components such as the gear 36, preventing impurities from jamming the gear 36 or causing the components to rust. The waterproof coating further enhances its corrosion resistance and extends the service life of the transmission components.

[0038] Working principle: First, the operator places the aluminum rod on the workbench 1 and presets the specifications of the aluminum rod to be processed through the PLC controller 10. At this time, the first motor 24 starts and drives the lead screw 23 to rotate. The threaded sleeve on the surface of the lead screw 23 drives the connecting rod 25 and the moving plate 26 to move laterally along the limiting rod 22, adjusting the distance between the moving plate 26 and the limiting plate 31 to match the diameter of the aluminum rod. At the same time, the spring telescopic rod 27 pushes the contact plate 28 into a clamping state. Under the elastic force of the spring telescopic rod 27, the contact plate 28 tightly adheres to the surface of the aluminum rod, providing a stable limit for the aluminum rod. At this time, the third motor 39 starts and drives the connecting roller 38 to rotate through the connecting shaft. The gears 36 on both sides of the connecting roller 38 drive the slag removal roller 35 to rotate synchronously. Then, the second motor 33 starts and drives the friction roller 32 to rotate inside the limiting plate 31. The aluminum rod is rubbed... Under the frictional force, roller 32 rotates along its own axis. The surface of the rotating aluminum rod is in full contact with the slag removal roller 35. The slag removal roller 35 removes stubborn oxide scale, burrs and other impurities from the surface through rolling friction. Meanwhile, the friction roller 32 cleans loose impurities from the surface, achieving dual physical slag removal. Afterward, the pressurizing pump 7 draws clean water from the water storage tank 8 through the water pumping pipe 9. After pressurization, the water is evenly distributed to each nozzle 5 on the back side of the connecting plate 4 by the diversion pipe 6. The nozzles 5 spray high-pressure water onto the surface of the slag removal roller 35 to wash away the debris and residual impurities generated during the slag removal process. The protective shell 13 prevents sewage and debris from splashing into the transmission components such as the gear 36. Finally, the operator shuts down each motor and the pressurizing pump 7 through the PLC controller 10, resets the moving plate 26, and removes the aluminum rod that has completed slag removal. The entire process is automated and can meet the high-efficiency slag removal needs of aluminum rods of various specifications.

[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A surface slag removal device adaptable to aluminum rods of various specifications, comprising a workbench (1), characterized in that: Both sides of the workbench (1) are welded with fixed connection limit mechanisms (2), and a slag removal mechanism (3) is welded to the rear side of the top of the workbench (1). The limit mechanism (2) includes a support plate (21), a limit rod (22), a lead screw (23), a first motor (24), a connecting rod (25), a moving plate (26), several spring telescopic rods (27) and a contact plate (28). The support plate (21) is welded to both sides of the workbench (1), and the limit rod (22) is welded to the left side. On the inner side of the side support plate (21), the surface of the limiting rod (22) is slidably connected to a sliding sleeve. The lead screw (23) is rotatably connected to the inner side of the right support plate (21). The surface of the lead screw (23) is threadedly connected to a threaded sleeve. The rear side of the lead screw (23) is connected to a connecting shaft via a flat key. The first motor (24) is installed on the rear side of the right support plate (21). The output end of the front side of the first motor (24) passes through the support plate (21) and is fixedly connected to the rear side of the connecting shaft.

2. The surface slag removal equipment adaptable to aluminum rods of various specifications according to claim 1, characterized in that: The connecting rod (25) is welded to the top of the threaded sleeve and the top of the sliding sleeve respectively. The side of the connecting rod (25) away from the threaded sleeve and the sliding sleeve is welded to both sides of the moving plate (26). The moving plate (26) is slidably connected to the top of the workbench (1). The spring telescopic rod (27) is welded to the surface of the rear side of the moving plate (26). The contact plate (28) is welded to the telescopic end of the rear side of the spring telescopic rod (27).

3. The surface slag removal equipment adaptable to aluminum rods of various specifications according to claim 1, characterized in that: The slag removal mechanism (3) includes a limiting plate (31), a friction roller (32), a second motor (33), a mounting groove (34), a slag removal roller (35), a gear (36), a support frame (37), a connecting roller (38), and a third motor (39). The limiting plate (31) is welded to the rear side of the top of the workbench (1).

4. The surface slag removal equipment adaptable to aluminum rods of various specifications according to claim 3, characterized in that: The friction roller (32) is rotatably connected to the inner side of the limiting plate (31). The second motor (33) is installed on the right side of the limiting plate (31). The right side of the friction roller (32) is connected to the connecting shaft by a flat key. The output end of the left side of the second motor (33) passes through the limiting plate (31) and is fixedly connected to the right side of the connecting shaft. The mounting groove (34) is opened on the rear side of the top of the workbench (1). The slag removal roller (35) is rotatably connected to the inner side of the mounting groove (34).

5. The surface slag removal equipment adaptable to aluminum rods of various specifications according to claim 3, characterized in that: The support frame (37) is welded to the bottom of the left support plate (21) and the bottom of the right support plate (21) respectively. The connecting roller (38) is rotatably connected to the inner side of the support frame (37). The right side of the connecting roller (38) is connected to the connecting shaft by a flat key. The third motor (39) is installed on the right side of the right support frame (37). The output end of the left side of the third motor (39) passes through the support frame (37) and is fixedly connected to the right side of the connecting shaft. The four gears (36) are welded to both sides of the slag removal roller (35) and both sides of the connecting roller (38) respectively. The gears (36) on both sides mesh with each other.

6. The surface slag removal equipment adaptable to aluminum rods of various specifications according to claim 1, characterized in that: A connecting plate (4) is welded to the bottom of the workbench (1). Several nozzles (5) are installed on the rear side of the connecting plate (4). A diverter pipe (6) is fixedly connected to the rear side of the connecting plate (4). The rear side of the diverter pipe (6) passes through and is fixedly connected to the front side of the nozzles (5). A pressure pump (7) is installed on the front side of the bottom of the workbench (1). The front side of the diverter pipe (6) is fixedly connected to the rear side of the pressure pump (7).

7. The surface slag removal equipment adaptable to aluminum rods of various specifications according to claim 6, characterized in that: A water storage tank (8) is installed at the bottom of the workbench (1). A water pump (9) is fixedly connected to the front side of the pressurizing pump (7). The bottom of the water pump (9) is fixedly connected to the bottom of the front side of the water storage tank (8). A PLC controller (10) is installed on the left side of the front side of the water storage tank (8). A filling pipe (11) is fixedly connected to the right side of the front side of the water storage tank (8). A plug cap (12) is snapped into the top of the inner side of the filling pipe (11).

8. The surface slag removal equipment adaptable to aluminum rods of various specifications according to claim 3, characterized in that: The two sides of the inner side of the mounting groove (34) are welded with protective shells (13), and the surface of the protective shells (13) is coated with waterproof paint.

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