A device for shot blasting the inner wall of a steel pipe for a carrier roller
By designing a shot blasting cleaning device for the inner wall of steel pipes with automatic collection and anti-accumulation components, the problem of manual steel shot recycling was solved, enabling rapid use of the steel pipes after cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SI CHUAN SHENG XING HE YONG CHEN JI XIE SHE BEI YOU XIAN GONG SI
- Filing Date
- 2025-08-19
- Publication Date
- 2026-07-21
AI Technical Summary
After cleaning the inner wall of the steel pipe used for existing idler rollers, the steel shot needs to be manually recycled, which increases the operation steps and makes it impossible to put them into use quickly.
A shot blasting device for the inner wall of a steel pipe for idler rollers was designed, comprising a collection component, a drive component, and an anti-accumulation component. By utilizing the cooperation of the collection frame and rubber wheels, the automatic collection of steel shot and the prevention of accumulation are achieved, reducing manual intervention.
The system enables automatic collection of steel shot, reduces manual operation steps, improves cleaning efficiency, and allows steel pipes to be put into use quickly.
Smart Images

Figure CN224526900U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning the inner wall of idler rollers, and in particular to a shot blasting cleaning device for the inner wall of steel pipes used for idler rollers. Background Technology
[0002] After prolonged use, existing idler roller steel pipes will develop a rust layer on their inner walls. These impurities will affect the service life of the steel pipes. In addition, steel pipes are usually welded, leaving welding slag residue on the inner walls. Both of these situations require shot blasting with a sandblasting machine for cleaning. When cleaning the inner walls, a sandblasting machine is usually used and manually driven to move along the inner wall of the steel pipe to complete the cleaning operation. A sandblasting machine typically consists of a rotating nozzle, a moving frame, and a conveyor pipe connected to the tail.
[0003] During use, since the sandblasting machine is manually driven to clean the inner wall of the steel pipe, and it does not have a recycling device, after the sandblasting machine sprays steel shot to clean the inner wall of the steel pipe, the steel shot will flow to the lower part of the pipe due to the arc surface of the inner wall. After the inner wall of the steel pipe is cleaned, the staff still need to use other equipment to collect the steel shot, which increases the operation steps and the steel pipe cannot be put into use quickly. Utility Model Content
[0004] In view of the problem in the above or existing technology that when the steel shot is sprayed by the sandblasting machine to clean the inner wall of the steel pipe, the workers need to use other equipment to recycle the steel shot, this utility model is proposed.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: It includes a collection component comprising six collection frames, each of which is fixedly connected to a collection frame on one side close to the other. A sandblasting machine for shot blasting is provided on the upper side of each collection frame. An adjustment component is provided between the collection frame and the sandblasting machine, and a driving component is provided between the adjustment component and the collection frame. A covering component is provided on the inner wall of the collection frame. A pushing component is also included, with an anti-accumulation component provided between the driving component and the collection frame. The anti-accumulation component is used to prevent the shot collected on the inner wall of the collection frame from accumulating in the same position.
[0006] As a preferred embodiment of the shot blasting cleaning device for the inner wall of steel pipe for idler rollers of this utility model, the adjusting component includes a connecting ring fixedly connected to the surface of the sandblasting machine, a telescopic rod fixedly connected to the arc surface of the connecting ring, a connecting plate fixedly connected to the lower end of the telescopic rod, a spring sleeved on the surface of the telescopic rod, the two ends of the spring being fixedly connected to the connecting ring and the connecting plate respectively, the spring being normally in the unfolded state, and both sides of the collecting frame being rotatably connected to the inner wall of the connecting plate.
[0007] As a preferred embodiment of the shot blasting cleaning device for the inner wall of steel pipe for idler rollers of this utility model, the driving assembly includes a first gear fixedly connected to both sides of the collection frame, two extension plates fixedly connected to the lower surface of the connecting plate, and rubber wheels rotatably connected to the sides of the two extension plates that are far apart from each other. The rubber wheels are T-shaped, and a second gear is fixedly connected to the surface of the rubber wheels. The teeth of the first gear mesh with the teeth of the second gear, and a sealing cap is threadedly connected to the inner wall of the first gear on the left side of the connecting plate.
[0008] As a preferred embodiment of the shot blasting cleaning device for the inner wall of steel pipe for idler rollers of this utility model, the covering assembly includes twelve connecting seats fixedly connected to the inner wall of the collection frame. The twelve connecting seats are arranged in pairs, and a cover plate is rotatably connected to the side of each pair of connecting seats that are close to each other. The inner wall of the collection frame is provided with six feeding slots, and the six feeding slots are all located under the cover plate.
[0009] As a preferred embodiment of the shot blasting cleaning device for the inner wall of steel pipe for idler rollers of this utility model, the surface of the rubber wheel is provided with several arc-shaped grooves to increase the contact area with the inner wall of the steel pipe.
[0010] As a preferred embodiment of the shot blasting cleaning device for the inner wall of steel pipe for idler rollers of this utility model, the anti-accumulation component includes a series rod fixedly connected to the side wall of the connecting plate, a screw fixedly connected to the end of the series rod away from the connecting plate, the screw being rotatably connected to a first gear, an anti-accumulation nut being threadedly connected to the surface of the screw, the inner wall of the anti-accumulation nut having balls, and two limiting rods fixedly connected to the side of the first gear near the anti-accumulation nut, the anti-accumulation nut being slidably connected to the two limiting rods.
[0011] As a preferred embodiment of the shot blasting cleaning device for the inner wall of steel pipe for idler rollers of this utility model, wherein: a plurality of separating bristles are fixedly connected to the outer surface of the anti-accumulation nut, the plurality of separating bristles are all made of metal, and the plurality of separating bristles are used to help separate the steel shot arranged on both sides.
[0012] The beneficial effects of this utility model of shot blasting cleaning device for the inner wall of steel pipe for idler rollers are as follows:
[0013] 1. The collection component and drive assembly can rotate the collection frame clockwise, which, together with the surface recycling frame, can collect the steel shot at the bottom of the steel pipe into the inner wall of the collection frame, achieving the effect of automatic collection of steel shot without further manual operation, making it convenient for the steel pipe to be put into use quickly after the inner wall is cleaned.
[0014] 2. By pushing the component, the rotation of the collection frame can drive the internal anti-accumulation nut to rotate on the surface of the screw. In turn, the anti-accumulation nut can move back and forth on the surface of the screw, which can push the steel shot collected inside the collection frame left and right, preventing the steel shot from accumulating in the middle position and making it impossible to continue collecting. This achieves the effect of assisting in the collection of steel shot and increases the convenience of collection, without the problem of accumulation affecting collection. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the shot blasting device for cleaning the inner wall of the steel pipe used for idler rollers.
[0017] Figure 2 This is a schematic diagram of the collecting component in a shot blasting cleaning device for the inner wall of a steel pipe used for idler rollers.
[0018] Figure 3 For shot blasting cleaning device for inner wall of steel pipe for idler rollers Figure 2 A partial cross-sectional structural diagram.
[0019] Figure 4 For shot blasting cleaning device for inner wall of steel pipe for idler rollers Figure 3 A magnified structural diagram at point A.
[0020] Figure 5 For shot blasting cleaning device for inner wall of steel pipe for idler rollers Figure 3 A magnified structural diagram at point B.
[0021] In the diagram: 10. Recycling box; 11. Collection box; 12. Sandblasting machine; 13. Adjustment component; 131. Connecting ring; 132. Telescopic rod; 133. Spring; 134. Connecting plate; 14. Drive component; 141. First gear; 142. Extension plate; 143. Rubber wheel; 144. Second gear; 145. Sealing cover; 15. Covering component; 151. Connecting seat; 152. Covering plate; 153. Feeding chute; 20. Anti-accumulation component; 201. Connecting rod; 202. Screw; 203. Anti-accumulation nut; 204. Limiting rod; 205. Separating bristles. Detailed Implementation
[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0023] Example 1, referring to Figures 1-4 This is the first embodiment of the present invention. This embodiment provides a shot blasting cleaning device for the inner wall of a steel pipe for idler rollers, which can automatically collect steel shot from the inner wall of the steel pipe when the sandblasting machine is retracted. It includes a collection component, including six collection frames 10. Each of the six collection frames 10 is fixedly connected to a collection frame 11 on one side close to each other. A sandblasting machine 12 for shot blasting cleaning is provided on the upper side of the collection frame 11. An adjustment component 13 is provided between the collection frame 11 and the sandblasting machine 12. A drive component 14 is provided between the adjustment component 13 and the collection frame 11. A covering component 15 is provided on the inner wall of the collection frame 11. A pushing component is also provided. An anti-accumulation component 20 is provided between the drive component 14 and the collection frame 11. The anti-accumulation component 20 is used to prevent the shot collected on the inner wall of the collection frame 11 from accumulating in the same position.
[0024] Specifically, when the sandblasting machine 12 finishes shot blasting the inner wall of the steel pipe, it will be pulled back from the tail end. At this time, the adjusting component 13 will drive the driving component 14 to press against the bottom of the inner wall of the steel pipe. When the sandblasting machine 12 is pulled back, the driving component 14 will drive the collecting frame 11 and the recovery frame 10 to rotate clockwise. At this time, the recovery frame 10 can collect the steel shot and cooperate with the covering component 15 to put it into the inner wall of the collecting frame 11 for collection. At the same time, when the collecting frame 11 rotates, it will drive the anti-accumulation component 20 to work, which can help the steel shot on the inner wall of the collecting frame 11 to be arranged to both sides, ensuring that the steel shot on the inner wall of the collecting frame 11 will not accumulate at a certain high place.
[0025] Furthermore, the adjustment assembly 13 includes a connecting ring 131 fixedly connected to the surface of the sandblasting machine 12. A telescopic rod 132 is fixedly connected to the arc surface of the connecting ring 131. A connecting plate 134 is fixedly connected to the lower end of the telescopic rod 132. A spring 133 is sleeved on the surface of the telescopic rod 132. The two ends of the spring 133 are fixedly connected to the connecting ring 131 and the connecting plate 134 respectively. The spring 133 is normally in the unfolded state. Both sides of the collection frame 11 are rotatably connected to the inner wall of the connecting plate 134. The drive assembly 14 includes a first gear 141 fixedly connected to both sides of the collection frame 11. Two extension plates 142 are fixedly connected to the lower surface of the connecting plate 134. Rubber wheels 143 are rotatably connected to the sides of the two extension plates 142 that are far apart from each other. The rubber wheels 143 are "T" shaped. A second gear 144 is fixedly connected to the surface of the rubber wheels 143. The teeth of the first gear 141 mesh with the teeth of the second gear 144. A sealing cap 145 is threadedly connected to the inner wall of the first gear 141 on the left side of the connecting plate 134. The covering assembly 15 includes twelve connecting seats 151 fixedly connected to the inner wall of the collection frame 11. The twelve connecting seats 151 are arranged in pairs. A covering plate 152 is rotatably connected to the sides of the two connecting seats 151 that are close to each other. Six feeding slots 153 are opened on the inner wall of the collection frame 11. All six feeding slots 153 are located below the covering plate 152.
[0026] The telescopic rod 132, in conjunction with the spring 133, helps the rubber wheel 143 of the drive assembly 14 and the collection frame 10 to abut against the bottom of the inner wall of the steel pipe. When the sandblasting machine 12 is collecting the steel shot, the rubber wheel 143, in conjunction with the second gear 144, drives the first gear 141 to rotate the collection frame 11. The collection frame 10 can then rotate to collect the steel shot from the inner wall of the steel pipe. When the collection frame 10 containing the steel shot is at the top of the collection frame 11, the cover plate 152 will rotate under the influence of gravity. As a result, there is no limit on the surface of the feeding trough 153, and the steel shot can fall directly from the inner wall of the collection frame 10 into the collection frame 11 to complete the collection.
[0027] Preferably, the surface of the rubber wheel 143 is provided with several arc-shaped grooves to increase the contact area with the inner wall of the steel pipe.
[0028] It should be noted that the opening of the arc groove can increase the contact area of the rubber wheel 143 with the inner wall of the steel pipe, thereby increasing the friction and improving the driving effect of the rubber wheel 143 on the second gear 144.
[0029] During use, after the sandblasting machine 12 finishes cleaning the inner wall of the steel pipe for the idler roller, the operator pulls the sandblasting machine 12 outward from the tail end. Simultaneously, the recovery frame 10 and the rubber wheel 143 are pressed against the inner wall of the steel pipe by the spring 133 and the telescopic rod 132. When the sandblasting machine 12 moves backward, the rubber wheel 143 rotates due to the pressure against the inner wall of the steel pipe. This causes the rubber wheel 143 to drive the second gear 144 to rotate counterclockwise. Furthermore, the first gear 141, which meshes with the second gear 144, rotates clockwise under the influence of the second gear 144. At the same time, the collection frame 11 rotates synchronously, and the recovery frame 10 on its surface scrapes the steel shot into its interior. When the recovery frame 10 rotates to a high position, the cover plate 15... 2 will rotate, at which point the feeding trough 153 will unfold, and the steel shot inside the recycling frame 10 will fall into the collection frame 11 through the feeding trough 153. At this time, the collection frame 11 will continue to rotate, and the cover plate 152 will continue to flip, and then the cover plate 152 will stick to the surface of the feeding trough 153 to achieve the covering operation. The collected steel shot will not leak from the feeding trough 153. At this time, the collection operation of steel shot on the inner wall of the steel pipe is completed. No manual secondary collection is required. After the steel pipe is cleaned, it can be used directly. After the collection frame 11 is removed from the inner wall of the steel pipe, the operator can rotate the sealing cover 145 to disengage the sealing cover 145 from the first gear 141, and then the steel shot collected inside can be taken out for secondary use.
[0030] Example 2, refer to Figures 1-5This is the second embodiment of the present invention. Unlike the previous embodiment, this embodiment provides an anti-accumulation component 20 for the shot blasting cleaning device for the inner wall of the steel pipe of the idler roller, which solves the problem of local accumulation of steel shot inside the collection frame 11. The anti-accumulation component 20 includes a series rod 201 fixedly connected to the side wall of the connecting plate 134. A screw 202 is fixedly connected to the end of the series rod 201 away from the connecting plate 134. The screw 202 is rotatably connected to the first gear 141. An anti-accumulation nut 203 is threadedly connected to the surface of the screw 202. The inner wall of the anti-accumulation nut 203 has balls. Two limiting rods 204 are fixedly connected to the side of the first gear 141 near the anti-accumulation nut 203. The anti-accumulation nut 203 is slidably connected to the two limiting rods 204.
[0031] Specifically, when the first gear 141 rotates, it will simultaneously drive the limit rod 204 and the anti-accumulation nut 203 to rotate. The anti-accumulation nut 203 and the screw 202 are connected by a ball screw drive. When it moves to the extreme position, it is blocked by the first gear 141 and the sealing cover 145 and cannot continue to move. Furthermore, when the nut and the screw 202 are matched with the thread groove again, they will move in the opposite direction, thereby achieving the effect of pushing the steel shot back and forth on the inner wall of the collection frame 11, preventing the accumulation of steel shot.
[0032] Furthermore, a number of separation bristles 205 are fixedly connected to the outer surface of the anti-accumulation nut 203. All of the separation bristles 205 are made of metal and are used to help separate the steel shot arranged on both sides.
[0033] It should be noted that when the separating bristles 205 come into contact with the steel shot, the separating bristles 205 are easily positioned in the gaps between the steel shot, thereby helping the two steel shot to be dispersed to the sides. This allows the steel shot piled up in the middle to be dispersed to the sides, improving the anti-accumulation effect on the steel shot on the inner wall of the collection frame 11.
[0034] In use, when the first gear 141 on the right side of the connecting plate 134 rotates, it will simultaneously drive the limiting rod 204 to rotate. At the same time as the limiting rod 204 rotates, the anti-accumulation nut 203 will also rotate on the surface of the screw 202, allowing for back-and-forth position adjustment during rotation. During the back-and-forth movement of the anti-accumulation nut 203, it will contact the steel shot collected on the inner wall of the collection frame 11. Furthermore, as the anti-accumulation nut 203 moves back and forth, it will push the steel shot, preventing it from accumulating at a certain position and becoming too high, thus preventing the steel shot from entering the collection frame 11. At the same time, when the anti-accumulation nut 203 moves to the end position, it will move in the opposite direction, thereby achieving the effect of arranging the steel shot inside the collection frame 11 to the left and right, facilitating the collection of steel shot inside the collection frame 11, and preventing the cover plate 152 from being unable to rotate due to the accumulation of steel shot.
[0035] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A shot blasting device for cleaning the inner wall of a steel pipe used for idler rollers, characterized in that: include, The collection component includes six collection boxes (10), and each of the six collection boxes (10) is fixedly connected to a collection box (11) on one side close to each other. A sandblasting machine (12) for shot blasting is provided on the upper side of the collection box (11). An adjustment component (13) is provided between the collection box (11) and the sandblasting machine (12). A drive component (14) is provided between the adjustment component (13) and the collection box (11). A cover component (15) is provided on the inner wall of the collection box (11). The driving component (14) and the collection frame (11) are provided with an anti-accumulation component (20), which is used to prevent the shot collected on the inner wall of the collection frame (11) from accumulating in the same position.
2. The shot blasting device for the inner wall of the steel pipe for idler rollers as described in claim 1, characterized in that: The adjustment assembly (13) includes a connecting ring (131) fixedly connected to the surface of the sandblasting machine. A telescopic rod (132) is fixedly connected to the arc surface of the connecting ring (131). A connecting plate (134) is fixedly connected to the lower end of the telescopic rod (132). A spring (133) is sleeved on the surface of the telescopic rod (132). The two ends of the spring (133) are fixedly connected to the connecting ring (131) and the connecting plate (134) respectively. The spring (133) is normally in the unfolded state. Both sides of the collection frame (11) are rotatably connected to the inner wall of the connecting plate (134).
3. The shot blasting device for the inner wall of the steel pipe for idler rollers as described in claim 2, characterized in that: The drive assembly (14) includes a first gear (141) fixedly connected to both sides of the collection frame (11). Two extension plates (142) are fixedly connected to the lower surface of the connecting plate (134). Rubber wheels (143) are rotatably connected to the side of the two extension plates (142) that are far apart from each other. The rubber wheels (143) are "T" shaped. A second gear (144) is fixedly connected to the surface of the rubber wheels (143). The teeth of the first gear (141) mesh with the teeth of the second gear (144). A sealing cap (145) is threadedly connected to the inner wall of the first gear (141) on the left side of the connecting plate (134).
4. The shot blasting device for the inner wall of the steel pipe for idler rollers as described in claim 1, characterized in that: The covering assembly (15) includes twelve connecting seats (151) fixedly connected to the inner wall of the collection frame (11). The twelve connecting seats (151) are in pairs. A cover plate (152) is rotatably connected to the side of each pair of connecting seats (151) that is close to each other. The inner wall of the collection frame (11) is provided with six feeding slots (153). All six feeding slots (153) are located below the cover plate (152).
5. The shot blasting device for the inner wall of the steel pipe for idler rollers as described in claim 3, characterized in that: The surface of the rubber wheel (143) is provided with several arc-shaped grooves to increase the contact area with the inner wall of the steel pipe.
6. The shot blasting device for the inner wall of the steel pipe for idler rollers as described in claim 2, characterized in that: The anti-stacking assembly (20) includes a series rod (201) fixedly connected to the side wall of the connecting plate (134). A screw (202) is rotatably connected to one end of the series rod (201) away from the connecting plate (134). The screw (202) is fixedly connected to the first gear (141). An anti-stacking nut (203) is threadedly connected to the surface of the screw (202). The inner wall of the anti-stacking nut (203) has balls. Two limiting rods (204) are fixedly connected to the side of the first gear (141) near the anti-stacking nut (203). The anti-stacking nut (203) is slidably connected to the two limiting rods (204).
7. The shot blasting device for the inner wall of the steel pipe for idler rollers as described in claim 6, characterized in that: The outer surface of the anti-accumulation nut (203) is fixedly connected with a plurality of separation bristles (205), all of which are made of metal and are used to help separate the steel shot arranged on both sides.