A protective device for a shot blasting machine

By designing protective devices on the shot blasting machine and using airflow and a multi-stage dust filter system to intercept dust, the problem of dust pollution during shot blasting machine operation has been solved, achieving environmental protection and safety improvement.

CN224526909UActive Publication Date: 2026-07-21HEBEI BAOQING MACHINERY MANUFACTURING CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEBEI BAOQING MACHINERY MANUFACTURING CO LTD
Filing Date
2025-08-21
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

The high-speed collisions generated during the operation of shot blasting machines cause impurities and dust to be scattered outwards, polluting the surrounding environment and making them difficult to clean.

Method used

A protective device for shot blasting machines was designed, including a protective cover, a gas distribution box, an axial flow fan, an adsorption box, a multi-stage dust filter box, and an adsorption fan. By forming an upward airflow, dust and impurities are guided into the multi-stage dust filter box for filtration, and large and small pore filter plates are used for multi-stage interception to prevent dust from being directly emitted into the air.

Benefits of technology

It effectively intercepts dust generated during shot blasting, prevents environmental pollution, improves processing safety, and simplifies the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a protective device for shot blasting machine, and one end of protective cover top is embedded and is installed with adsorption box, and one end fixedly connected with adsorption box has multistage dust filter box, and the inside embedded installation of multistage dust filter box has installation frame, and the bottom of installation frame is installed with dust accumulation bottom plate, and the top middle part of dust accumulation bottom plate is installed with big -hole dust filter board, and the top of dust accumulation bottom plate is located big -hole dust filter board one side position and is installed with small -hole dust filter board, and the middle part fixed mounting of multistage dust filter box is away from the one end of adsorption box and has adsorption fan, the utility model discloses utilize axial flow fan and adsorption fan cooperation, form the airflow flowing upwards around shot blasting machine, and the dust and impurity that the dust and impurity of shot blasting seepage and float are introduced to flow through the airflow, make it enter multistage dust filter box inside, and by big -hole dust filter board and small -hole dust filter board carry out multistage filtration, intercept dust and impurity, prevent the dust of shot blasting and directly discharge to the air and lead to the dirty surrounding environment and be contaminated.
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Description

Technical Field

[0001] This utility model relates to the field of shot blasting protection technology, specifically a protective device for shot blasting machines. Background Technology

[0002] Shot blasting machines are casting equipment that uses high-speed shot blasting to clean or strengthen the surface of castings. Shot blasting machines can simultaneously remove sand, cores, and clean castings. In some regions, they are also colloquially called sandblasting machines or sandblasting machines. Compared with other surface treatment technologies, it is faster and more effective, and can be used for casting processes that have partially retained or stamped. Shot blasting equipment is widely used in the foundry industry to remove sand and oxide scale from the surface of cast steel and cast iron parts. Shot blasting machines are classified according to the structure of the casting carrier, such as drum type, chain plate type, turntable type, trolley type, squirrel cage type, and hanging type shot blasting machines.

[0003] However, there is currently a lack of protection for the environment around shot blasting machines. During the high-speed collisions in the shot blasting process, some impurities and dust will be scattered outwards and directly released into the outside air, causing the surrounding environment to be dirty and difficult to clean. Therefore, this utility model provides a protective device for shot blasting machines to meet people's needs. Utility Model Content

[0004] This utility model provides a protective device for shot blasting machines, which can effectively solve the problem mentioned in the background art of lacking protection for the environment around the shot blasting machine, and that some impurities and dust will be scattered outward during the high-speed collision during the shot blasting process and directly discharged into the outside air, resulting in a dirty and messy environment that is difficult to clean.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a protective device for a shot blasting machine, comprising a positioning frame, a protective cover installed on the top of the positioning frame, gas distribution boxes embedded in both ends of the bottom of the protective cover, and an axial flow fan installed in the middle of one end of each of the two gas distribution boxes;

[0006] An adsorption box is embedded in one end of the top of the protective cover. A multi-stage dust filter box is fixedly connected to one end of the adsorption box. An installation frame is embedded inside the multi-stage dust filter box. A dust collection base plate is installed at the bottom of the installation frame. A large-hole dust filter plate is installed at the top center of the dust collection base plate. A small-hole dust filter plate is installed at the top of the dust collection base plate on one side of the large-hole dust filter plate. An adsorption fan is fixedly installed at the middle end of the multi-stage dust filter box away from the adsorption box.

[0007] The top of the multi-stage dust filter box is equipped with a sealing top plate, and mounting bolts are symmetrically installed on both sides of the sealing top plate. Splicing protrusions are connected to the top of both ends of the multi-stage dust filter box, and mounting holes are symmetrically opened in the middle of the splicing protrusions.

[0008] Preferably, both gas distribution boxes have air blowing holes at equal intervals at their ends, and the air blowing holes face the inside of the protective cover.

[0009] Preferably, the edges of both the large-pore dust filter plate and the small-pore dust filter plate are in contact with the inner wall of the mounting frame, and the tops of both the large-pore dust filter plate and the small-pore dust filter plate are flush with the top of the multi-stage dust filter box.

[0010] Preferably, the sealing top plate is tightly attached to the top of the large-hole dust filter plate and the small-hole dust filter plate, the mounting bolts and mounting holes are positioned corresponding to each other, and the sealing top plate and the splicing protrusion are fixedly connected by the mounting bolts.

[0011] Preferably, protective doors are symmetrically installed on both sides of the protective cover, guide grooves are symmetrically opened at both ends of the top of the positioning frame, a mounting bracket is symmetrically fixedly installed at one end of the positioning frame, a hydraulic telescopic rod is installed in the middle of the mounting bracket, and a protective pad is fixedly bonded to one inner wall of the protective cover.

[0012] Preferably, both sides of the bottom end of the protective cover are movably engaged with the inside of the guide groove, and the ends of the two hydraulic telescopic rods are connected to the back of the protective cover.

[0013] Compared with the prior art, the advantages of this utility model are: the structure of this utility model is scientific and reasonable, and it is safe and convenient to use.

[0014] 1. Equipped with a gas distribution box, axial flow fan, dust collection base plate, large-pore dust filter plate, small-pore dust filter plate, and adsorption fan, the axial flow fan and adsorption fan work together to create an upward airflow around the shot blasting machine. This airflow guides the dust and impurities that have seeped out of the shot blasting machine into the multi-stage dust filter box, where they are filtered by the large-pore and small-pore dust filter plates. This multi-stage filtration intercepts the dust and impurities, preventing the dust generated by shot blasting from being directly emitted into the air and causing environmental pollution. The filtration and interception effect is excellent.

[0015] 2. Equipped with a positioning frame, protective cover, protective door, guide groove, mounting bracket, hydraulic telescopic rod, and protective pad, the protective cover and protective door work together to enclose and protect the shot blasting machine during the shot blasting process, preventing shot from splashing outwards and hitting workers or damaging surrounding equipment, thus improving processing safety. At the same time, the hydraulic telescopic rod and guide groove work together to adjust the position of the protective cover, so as to achieve both enclosed protection and exposure treatment of the shot blasting machine. The adjustment and operation are simple.

[0016] 3. It is equipped with an installation frame, a dust collection base plate, a sealing top plate, mounting bolts, splicing protrusions, and mounting holes. The sealing top plate and mounting bolts work together to press and stabilize the installation frame, thereby locking and fixing the large-hole dust filter plate and the small-hole dust filter plate to prevent them from tilting or shaking inside the multi-stage dust filter box. At the same time, the dust collection base plate collects the intercepted dust and impurities, which greatly facilitates subsequent disassembly and cleaning. Attached Figure Description

[0017] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0018] In the attached diagram:

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the installation structure of the protective pad of this utility model;

[0021] Figure 3 This is a schematic diagram of the installation structure of the adsorption fan of this utility model;

[0022] Figure 4 This is a schematic diagram of the installation structure of the dust collection base plate of this utility model;

[0023] The following are labeled in the diagram: 1. Positioning frame; 2. Protective cover; 3. Gas distribution box; 4. Axial flow fan; 5. Adsorption box; 6. Multi-stage dust filter box; 7. Mounting frame; 8. Dust collection base plate; 9. Large-pore dust filter plate; 10. Small-pore dust filter plate; 11. Adsorption fan; 12. Sealing top plate; 13. Mounting bolt; 14. Splicing protrusion; 15. Mounting hole; 16. Protective door; 17. Guide groove; 18. Mounting bracket; 19. Hydraulic telescopic rod; 20. Protective pad. Detailed Implementation

[0024] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0025] Example: Figure 1-4 As shown, this utility model provides a technical solution, a protective device for a shot blasting machine, including a positioning frame 1, a protective cover 2 installed on the top of the positioning frame 1, gas diversion boxes 3 embedded at both ends of the bottom of the protective cover 2, air blowing holes equidistantly opened at the ends of the two gas diversion boxes 3, the air blowing holes facing the inside of the protective cover 2, and an axial flow fan 4 installed at the middle of one end of each of the two gas diversion boxes 3.

[0026] An adsorption box 5 is embedded at one end of the top of the protective cover 2. A multi-stage dust filter box 6 is fixedly connected to one end of the adsorption box 5. An installation frame 7 is embedded inside the multi-stage dust filter box 6. A dust collection base plate 8 is installed at the bottom of the installation frame 7. A large-pore dust filter plate 9 is installed at the top center of the dust collection base plate 8. A small-pore dust filter plate 10 is installed at the top of the dust collection base plate 8 on one side of the large-pore dust filter plate 9. An adsorption fan 11 is fixedly installed at the middle end of the multi-stage dust filter box 6 away from the adsorption box 5. The edges of the large-pore dust filter plate 9 and the small-pore dust filter plate 10 are both connected to the installation frame 7. The inner walls are closely fitted together, and the tops of the large-pore dust filter plate 9 and the small-pore dust filter plate 10 are flush with the top of the multi-stage dust filter box 6. The axial flow fan 4 and the adsorption fan 11 work together to form an upward airflow around the shot blasting machine. The airflow guides the dust and impurities that seep out of the shot blasting machine and disperse them into the multi-stage dust filter box 6. The large-pore dust filter plate 9 and the small-pore dust filter plate 10 perform multi-stage filtration to intercept the dust and impurities, preventing the dust generated by shot blasting from being directly discharged into the air and causing the surrounding environment to become dirty and polluted. The filtration and interception effect is good.

[0027] A sealing top plate 12 is installed on the top of the multi-stage dust filter box 6. Mounting bolts 13 are symmetrically installed on both sides of the sealing top plate 12. Splicing protrusions 14 are connected to the top of both ends of the multi-stage dust filter box 6. Mounting holes 15 are symmetrically opened in the middle of the splicing protrusions 14. The sealing top plate 12 is tightly attached to the top of the large-hole dust filter plate 9 and the small-hole dust filter plate 10. The mounting bolts 13 and the mounting holes 15 are in corresponding positions. The sealing top plate 12 and the splicing protrusions 14 are fixedly connected by the mounting bolts 13. The sealing top plate 12 and the mounting bolts 13 cooperate with each other to press and stabilize the mounting frame 7, thereby locking and fixing the large-hole dust filter plate 9 and the small-hole dust filter plate 10 to prevent them from tilting and shaking inside the multi-stage dust filter box 6. At the same time, the dust accumulation bottom plate 8 plays a role in collecting the intercepted dust and impurities, which greatly facilitates subsequent disassembly and cleaning.

[0028] Protective doors 16 are symmetrically installed on both sides of the protective cover 2. Guide grooves 17 are symmetrically opened at both ends of the top of the positioning frame 1. A mounting bracket 18 is symmetrically fixedly installed at one end of the positioning frame 1. A hydraulic telescopic rod 19 is installed in the middle of the mounting bracket 18. A protective pad 20 is fixedly bonded to one inner wall of the protective cover 2. The two sides of the bottom end of the protective cover 2 are movably engaged with the inside of the guide groove 17. The ends of the two hydraulic telescopic rods 19 are connected to the back of the protective cover 2. By using the protective cover 2 and the protective doors 16 in cooperation, the protective cover 2 plays a role in wrapping and protecting the shot blasting machine during the shot blasting process, preventing the shot from splashing outward and hitting the workers or damaging the surrounding equipment, thus improving the safety of the process. At the same time, by using the hydraulic telescopic rods 19 and the guide grooves 17 in cooperation, the position of the protective cover 2 can be adjusted to achieve both coverage protection and exposure treatment of the shot blasting machine. The adjustment and operation are simple.

[0029] The working principle and usage process of this utility model are as follows: First, open the two protective doors 16 outwards, extend the hydraulic telescopic rod 19 forward, and push the protective cover 2 forward along the guide groove 17 so that the protective cover 2 covers the shot blasting machine. The protective pad 20 can buffer the contact between the protective cover 2 and the shot blasting machine. Close the two protective doors 16. When the shot blasting machine is running, the protective cover 2 and the protective door 16 wrap and protect the shot blasting machine to prevent the shot inside the shot blasting machine from splashing outwards. The protective cover 2 and the protective door 16 intercept the splashed shot, which improves the safety of processing.

[0030] When high-speed shot blasting is used to treat the surface of a workpiece, some impurities and dust will drift outward along the gaps in the shot blasting machine and enter the interior of the protective cover 2. The axial flow fan 4 and the adsorption fan 11 are turned on. The axial flow fan 4 generates airflow, which is injected into the interior of the protective cover 2 through the gas distribution box 3. The adsorption fan 11 adsorbs the airflow, causing the airflow inside the protective cover 2 to flow from bottom to top and enter the adsorption box 5 and the multi-stage dust filter box 6. The drifting impurities and dust will flow with the airflow. The airflow passes through the large-pore dust filter plate 9 and the small-pore dust filter plate 10 in sequence. The large-pore dust filter plate 9 intercepts large particles of impurities in the airflow, and the small-pore dust filter plate 10 intercepts small particles of dust in the airflow, preventing impurities from being directly discharged into the outside air. The impurity particles will fall and accumulate on the surface of the dust accumulation base plate 8.

[0031] After shot blasting is completed, open the protective door 16, and use the hydraulic telescopic rod 19 to pull the protective cover 2 to re-expose the shot blasting machine, making it convenient to remove the processed workpiece and operate the shot blasting machine.

[0032] Regularly clean the inside of the multi-stage dust filter box 6. Tighten the mounting bolts 13 to loosen the fixing of the sealing top plate 12, lift the mounting frame 7 upwards and remove it. Clean the large-hole dust filter plate 9, the small-hole dust filter plate 10 and the dust accumulation bottom plate 8. After cleaning, reinsert it into the inside of the multi-stage dust filter box 6. Use the mounting bolts 13 to align with the mounting holes 15 and fix the sealing top plate 12 to the top of the multi-stage dust filter box 6.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A protective device for a shot blasting machine, comprising a positioning frame (1), characterized in that: The top of the positioning frame (1) is equipped with a protective cover (2), and gas distribution boxes (3) are embedded in both ends of the bottom of the protective cover (2). An axial flow fan (4) is installed in the middle of one end of each of the two gas distribution boxes (3). An adsorption box (5) is embedded in one end of the top of the protective cover (2). A multi-stage dust filter box (6) is fixedly connected to one end of the adsorption box (5). An installation frame (7) is embedded inside the multi-stage dust filter box (6). A dust collection base plate (8) is installed at the bottom of the installation frame (7). A large-hole dust filter plate (9) is installed at the top center of the dust collection base plate (8). A small-hole dust filter plate (10) is installed at the top of the dust collection base plate (8) on one side of the large-hole dust filter plate (9). An adsorption fan (11) is fixedly installed at the middle end of the multi-stage dust filter box (6) away from the adsorption box (5). The top of the multi-stage dust filter box (6) is equipped with a sealing top plate (12), and mounting bolts (13) are symmetrically installed on both sides of the sealing top plate (12). Splicing protrusions (14) are connected to the top of both ends of the multi-stage dust filter box (6), and mounting holes (15) are symmetrically opened in the middle of the splicing protrusions (14).

2. The protective device for a shot blasting machine according to claim 1, characterized in that, Both gas distribution boxes (3) have air blowing holes at equal intervals at their ends, and the air blowing holes face the inside of the protective cover (2).

3. The protective device for a shot blasting machine according to claim 1, characterized in that, The edges of the large-hole dust filter plate (9) and the small-hole dust filter plate (10) are both in contact with the inner wall of the mounting frame (7), and the tops of the large-hole dust filter plate (9) and the small-hole dust filter plate (10) are both flush with the top of the multi-stage dust filter box (6).

4. A protective device for a shot blasting machine according to claim 1, characterized in that, The sealing top plate (12) is closely attached to the top of the large-hole dust filter plate (9) and the small-hole dust filter plate (10). The mounting bolts (13) and the mounting holes (15) are in corresponding positions. The sealing top plate (12) and the splicing protrusion (14) are fixedly connected by the mounting bolts (13).

5. A protective device for a shot blasting machine according to claim 1, characterized in that, The protective cover (2) is symmetrically equipped with protective doors (16) on both sides. The top of the positioning frame (1) is symmetrically provided with guide grooves (17) at both ends. The positioning frame (1) is symmetrically fixedly installed with a mounting bracket (18) at one end. The mounting bracket (18) is equipped with a hydraulic telescopic rod (19) in the middle. The inner wall of the protective cover (2) is fixedly bonded with a protective pad (20).

6. A protective device for a shot blasting machine according to claim 5, characterized in that, The two sides of the bottom end of the protective cover (2) are movably engaged with the inside of the guide groove (17), and the ends of the two hydraulic telescopic rods (19) are connected to the back of the protective cover (2).