Full-automatic multi-layer diamond saw blade cold press machine

Abstract

The present disclosure relates to the technical field of cold presses, and one embodiment of the present disclosure provides a full-automatic multi-layer diamond saw blade cold press, which comprises a cold press body, and further comprises a blanking frame, a collecting box, a dust suction mechanism, a vibration mechanism and a cleaning mechanism. The blanking frame is arranged on the cold press body, and a blanking mechanism is arranged in the blanking frame and used to drive the blanking of the formed diamond saw blade. The collecting box is arranged at the bottom of the cold press body. The dust suction mechanism is arranged in the blanking frame and used to collect the residual powder on the diamond saw blade. The vibration mechanism is arranged in the blanking frame and used to drive the diamond saw blade to produce micro-vibration, so as to shake the powder on the diamond saw blade. The cleaning mechanism is arranged at the top end of the blanking frame. Through the above technical solution, the technical problem that the residual mixed powder on the tool bit will form dust, which not only pollutes the surrounding environment, but also harms the health of people if inhaled by mistake is solved.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of cold press technology, and more specifically, to a fully automatic multi-layer diamond saw blade cold press. Background Technology

[0002] Diamond saw blades are tools commonly used for cutting hard and brittle materials such as concrete, stone, and ceramics. They mainly consist of two parts: the base and the cutting head. The base is an important supporting structure that is responsible for bonding the cutting head and does not wear out during use. The cutting head, as the core of the cutting process, contains diamond particles encased in metal. It achieves the cutting function by utilizing the high hardness of diamond. However, the cutting head will gradually wear down during use. The blade head is usually made of diamond abrasive and a mixture of various metal powders. The production process generally involves pressing the mixed powder into shape using a fully automatic multi-layer diamond saw blade head cold press. When the formed blade head is discharged, the mixed powder remaining on the blade head will generate dust. This dust not only pollutes the surrounding environment, but also harms the health of people if inhaled. Utility Model Content

[0003] To overcome the above-mentioned defects, embodiments of this disclosure provide a fully automatic multi-layer diamond saw blade cold press, which solves the technical problem in the prior art where residual mixed powder on the saw blade head forms dust, which not only pollutes the surrounding environment but also harms human health if inhaled.

[0004] According to one aspect, at least one embodiment of this disclosure provides a fully automatic multi-layer diamond saw blade cold press, including a cold press body, and further including: a feeding rack, a collection box, a dust collection mechanism, a vibration mechanism, and a cleaning mechanism. The feeding rack is disposed on the cold press body, and the feeding mechanism is provided inside the feeding rack for driving the formed diamond saw blade to feed. The collection box is disposed at the bottom of the cold press body. The dust collection mechanism is disposed inside the feeding rack for collecting residual powder on the diamond saw blade. The vibration mechanism is disposed inside the feeding rack for driving the diamond saw blade to generate micro-vibrations to shake off the powder on the diamond saw blade. The cleaning mechanism is disposed at the top of the feeding rack for sweeping off the powder on the diamond saw blade.

[0005] In order to transport the formed diamond saw blade, the unloading mechanism includes: a conveyor shaft, a conveyor belt and a first motor. There are two conveyor shafts, both of which are rotatably connected in the unloading frame. There are multiple conveyor belts, all of which are driven between the two conveyor shafts. The first motor is installed on one side of the unloading frame, and the output end of the first motor passes through the unloading frame and is fixedly connected to one of the conveyor shafts.

[0006] To collect residual powder on the diamond saw blade, the dust collection mechanism includes: a dust collection box, dust collection pipes, a dust collection fan, and a filter assembly. Two dust collection boxes are provided, both fixedly connected to the unloading rack. Each dust collection box has multiple dust collection pipes connected to its bottom end, and the other ends of these pipes are connected to a collection box. A dust collection fan is installed at the end of each dust collection pipe connected to the collection box. The filter assembly is located inside the collection box and is used to filter the powder within the collection box.

[0007] In order to filter the powder delivered to the collection box and intercept the powder inside the collection box, the filtering assembly includes: a filter plate, a powerful fan, and a cleaning door. The filter plate is installed inside the collection box. Multiple powerful fans are provided, and all of the multiple powerful fans are installed on the other side of the collection box. A cleaning port is opened on one side of the collection box, and the cleaning door is located at the cleaning port.

[0008] To drive the conveyor belt to vibrate and thus shake off the powder on the diamond saw blade, the vibration mechanism includes: an eccentric shaft and a second motor. Both ends of the eccentric shaft are rotatably connected to the unloading frame. The top end of the eccentric shaft contacts multiple conveyor belts. The second motor is installed on one side of the unloading frame, and the output end of the second motor passes through the unloading frame and is fixedly connected to one end of the eccentric shaft.

[0009] In order to sweep the top surface of the diamond saw blade into the dust collection box, the cleaning mechanism includes: a support plate, a cleaning brush roller and a third motor. There are two support plates, both of which are fixedly connected to the top of the unloading frame. The two ends of the cleaning brush roller are rotatably connected to the two support plates respectively. The third motor is installed on one of the support plates, and the output end of the third motor passes through the support plate and is fixedly connected to the cleaning brush roller.

[0010] To guide the diamond saw blade during material feeding, a guide plate is fixedly connected to one side of the feeding frame, and a receiving box is provided below the guide plate.

[0011] To increase dust collection efficiency, multiple dust collection pipes are respectively arranged between multiple conveyor belts.

[0012] The beneficial effects of the embodiments disclosed herein are as follows: In this disclosure, by setting up a feeding rack, a collection box, a feeding mechanism, a dust collection mechanism, a vibration mechanism, and a cleaning mechanism, residual powder on the diamond saw blade can be cleaned and collected when the diamond saw blade is feeding, which effectively reduces dust, reduces pollution to the surrounding environment, and reduces the risk of operators accidentally inhaling the powder. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure in one embodiment of the present disclosure; Figure 2 This is a structural schematic diagram from another angle in one embodiment of the present disclosure; Figure 3 This is a cross-sectional structural schematic diagram of the collection box in one embodiment of this disclosure; Figure 4 This is a schematic diagram of the structure of the feeding mechanism, vibration mechanism and cleaning mechanism in one embodiment of the present disclosure.

[0015] In the diagram: 1. Cold press body; 2. Unloading rack; 3. Collection box; 4. Conveyor shaft; 5. Conveyor belt; 6. First motor; 7. Dust collection box; 8. Dust collection pipe; 9. Dust collection fan; 10. Filter plate; 11. Powerful fan; 12. Cleaning door; 13. Eccentric shaft; 14. Second motor; 15. Support plate; 16. Cleaning brush roller; 17. Third motor; 18. Guide plate; 19. Receiving box. Detailed Implementation The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0016] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0017] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0018] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0019] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0020] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0021] like Figures 1-4 The diagram illustrates a fully automatic multi-layer diamond saw blade cold press according to an embodiment of this disclosure. It includes a cold press body 1, and further comprises: a feeding rack 2, a collection box 3, a dust extraction mechanism, a vibration mechanism, and a cleaning mechanism. A guide plate 18 is fixedly connected to one side of the feeding rack 2, and a receiving box 19 is located below the guide plate 18. The feeding rack 2 is mounted on the cold press body 1, and a feeding mechanism is provided inside the feeding rack 2 to drive the formed diamond saw blades to be fed. The collection box 3 is located at the bottom of the cold press body 1, and the dust extraction mechanism is located inside the feeding rack 2 for cleaning. The residual powder on the diamond saw blade is collected. A vibration mechanism is installed inside the feeding frame 2 to drive the diamond saw blade to generate micro-vibrations, which shake off the powder on the diamond saw blade. A cleaning mechanism is installed at the top of the feeding frame 2 to sweep up the powder on the diamond saw blade. Through the arrangement of the feeding frame 2, the collection box 3, the feeding mechanism, the dust collection mechanism, the vibration mechanism, and the cleaning mechanism, the residual powder on the diamond saw blade can be cleaned and collected when the diamond saw blade is fed, which effectively reduces dust, reduces pollution to the surrounding environment, and reduces the risk of operators accidentally inhaling the powder.

[0022] The unloading mechanism includes: a conveyor shaft 4, a conveyor belt 5, and a first motor 6. There are two conveyor shafts 4, both of which are rotatably connected to the unloading frame 2. There are multiple conveyor belts 5, which are driven between the two conveyor shafts 4. The first motor 6 is installed on one side of the unloading frame 2. The output end of the first motor 6 passes through the unloading frame 2 and is fixedly connected to one of the conveyor shafts 4. The first motor 6 drives the conveyor shaft 4 to rotate. When the conveyor shaft 4 rotates, the multiple conveyor belts 5 drive between the two conveyor shafts 4, thereby conveying and unloading the formed diamond saw blade.

[0023] The dust collection mechanism includes: a dust collection box 7, dust collection pipes 8, a dust collection fan 9, and a filter assembly. Multiple dust collection pipes 8 are respectively arranged between multiple conveyor belts 5. Two dust collection boxes 7 are provided, both fixedly connected to the unloading rack 2. The bottom of each dust collection box 7 is connected to multiple dust collection pipes 8, the other ends of which are connected to a collection box 3. A dust collection fan 9 is installed at the end of each dust collection pipe 8 connected to the collection box 3. The filter assembly is located inside the collection box 3 and is used to filter the powder within the collection box 3. The filter assembly includes: a filter... The system includes a filter plate 10, a powerful fan 11, and a cleaning door 12. The filter plate 10 is installed inside the collection box 3. Multiple powerful fans 11 are installed on the other side of the collection box 3. A cleaning port is opened on one side of the collection box 3, and the cleaning door 12 is located at the cleaning port. By blowing air into the collection box 3 through the dust collection fan 9, the powder falling into the dust collection box 7 is absorbed into the collection box 3. Then, the powerful fan 11 blows air out of the collection box 3, and the powder is intercepted in the collection box 3 by the filter plate 10, and the gas is discharged.

[0024] The vibration mechanism includes an eccentric shaft 13 and a second motor 14. Both ends of the eccentric shaft 13 are rotatably connected to the unloading frame 2. The top end of the eccentric shaft 13 contacts multiple conveyor belts 5. The second motor 14 is installed on one side of the unloading frame 2. The output end of the second motor 14 passes through the unloading frame 2 and is fixedly connected to one end of the eccentric shaft 13. The second motor 14 drives the eccentric shaft 13 to rotate. The rotation of the eccentric shaft 13 drives the multiple conveyor belts 5 to vibrate, thereby shaking the residue on the diamond saw blades on the conveyor belts 5 into the dust collection box 7.

[0025] The cleaning mechanism includes: a support plate 15, a cleaning brush roller 16, and a third motor 17. There are two support plates 15, both of which are fixedly connected to the top of the unloading frame 2. The two ends of the cleaning brush roller 16 are rotatably connected to the two support plates 15 respectively. The third motor 17 is installed on one of the support plates 15. The output end of the third motor 17 passes through the support plate 15 and is fixedly connected to the cleaning brush roller 16. The cleaning brush roller 16 is driven to rotate by the third motor 17, thereby sweeping the powder on the top surface of the diamond saw blade into the dust collection box 7.

[0026] Working principle: When the diamond saw blade is being fed, the first motor 6 drives the conveyor shaft 4 to rotate. When the conveyor shaft 4 rotates, multiple conveyor belts 5 drive the diamond saw blade between the two conveyor shafts 4, thereby conveying the shaped diamond saw blade. During the conveying process, the second motor 14 drives the eccentric shaft 13 to rotate. The rotation of the eccentric shaft 13 drives the multiple conveyor belts 5 to vibrate, thereby shaking off the residual material on the diamond saw blade on the conveyor belts 5 into the dust collection box 7. The third motor 17 drives the cleaning brush roller 16 to rotate, thereby sweeping the powder on the top surface of the diamond saw blade into the dust collection box 7. The dust collection fan 9 blows air into the collection box 3, thereby absorbing the powder that has fallen into the dust collection box 7 into the collection box 3. Then, the powerful fan 11 blows air out of the collection box 3, and the powder is intercepted in the collection box 3 by the filter plate 10, and the gas is discharged.

[0027] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A fully automatic multi-layer diamond saw blade cold press machine comprising a cold press machine body (1), characterized in that, Also includes: The unloading rack (2) is set on the cold press body (1). The unloading rack (2) is provided with an unloading mechanism, which is used to drive the formed diamond saw blade to unload. Collection box (3), the collection box (3) is located at the bottom of the cold press body (1); A dust collection mechanism is provided inside the unloading rack (2) for collecting residual powder on the diamond saw blade; Vibration mechanism, which is set in the unloading rack (2), is used to drive the diamond saw blade to generate micro-vibration and shake the powder on the diamond saw blade. A cleaning mechanism is provided at the top of the unloading rack (2) to sweep up the powder on the diamond saw blade.

2. The fully automatic multi-layer diamond saw blade cold press machine according to claim 1, characterized in that, The feeding mechanism includes: Conveying shaft (4), two conveying shafts (4) are provided, and both conveying shafts (4) are rotatably connected in the unloading rack (2); Conveyor belt (5), multiple conveyor belts (5) are provided, and multiple conveyor belts (5) are drivenly connected between two conveyor shafts (4); The first motor (6) is installed on one side of the unloading rack (2), and the output end of the first motor (6) passes through the unloading rack (2) and is fixedly connected to one of the conveying shafts (4).

3. The fully automatic multi-layer diamond saw blade cold press machine according to claim 2, characterized in that, The dust collection mechanism includes: Dust collection box (7), two dust collection boxes (7) are provided, and both dust collection boxes (7) are fixedly connected to the unloading rack (2); The bottom end of each of the vacuum boxes (7) is connected to a plurality of vacuum pipes (8), and the other end of the plurality of vacuum pipes (8) is connected to the collection box (3); A vacuum cleaner (9) is installed at one end of each of the vacuum pipes (8) that is connected to the collection box (3). A filter assembly is disposed inside the collection box (3) for filtering powder within the collection box (3).

4. The fully automatic multi-layer diamond saw blade cold press machine according to claim 3, characterized in that, The filtering component includes: A filter plate (10) is disposed inside the collection box (3); A powerful fan (11) is provided, and multiple powerful fans (11) are installed on the other side of the collection box (3); The cleaning door (12) is located at the cleaning opening on one side of the collection box (3).

5. The fully automatic multi-layer diamond saw blade cold press machine according to claim 4, characterized in that, The vibration mechanism includes: An eccentric shaft (13) is rotatably connected at both ends to the unloading rack (2), and the top end of the eccentric shaft (13) is in contact with multiple conveyor belts (5). The second motor (14) is installed on one side of the unloading rack (2). The output end of the second motor (14) passes through the unloading rack (2) and is fixedly connected to one end of the eccentric shaft (13).

6. The fully automatic multi-layer diamond saw blade cold press machine according to claim 1, characterized in that, The cleaning mechanism includes: Support plate (15), two support plates (15) are provided, and both support plates (15) are fixedly connected to the top of the unloading rack (2); The cleaning brush roller (16) has two ends that are rotatably connected to the two support plates (15) respectively. The third motor (17) is mounted on one of the support plates (15), and the output end of the third motor (17) passes through the support plate (15) and is fixedly connected to the cleaning brush roller (16).

7. The fully automatic multi-layer diamond saw blade cold press machine according to claim 2, characterized in that, A guide plate (18) is fixedly connected to one side of the unloading rack (2), and a receiving box (19) is provided below the guide plate (18).

8. The fully automatic multi-layer diamond saw blade cold press machine according to claim 3, characterized in that, Multiple suction pipes (8) are respectively arranged between multiple conveyor belts (5).

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