A gasket assembly mistake proofing device
By using a mistake-proofing device during the assembly of the brake hose assembly, and by using a base plate and a signal amplifier to detect the number of shims, the problem of missing or extra shims was solved, and an efficient and accurate assembly process was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANTAI LEADING SOLUTION AUTO PARTS
- Filing Date
- 2025-08-14
- Publication Date
- 2026-07-21
AI Technical Summary
During the assembly of brake hose assemblies, it is easy to miss or add gaskets, which can lead to assembly errors.
An error-proofing device for assembling shims is adopted, including a base plate, an error-proofing base, a signal amplifier, and a cylinder system. By detecting the correct number of shims to be assembled, it ensures that the assembly is correct every time and prevents omissions or over-assemblies.
It improves the accuracy and efficiency of the assembly process, prevents the omission or over-installation of gaskets, and simplifies the operation process.
Smart Images
Figure CN224526990U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an assembly gasket device, and more particularly to an error-proofing device for assembly gaskets, suitable for error-proofing devices for brake hose assembly gaskets. Background Technology
[0002] During the assembly of gaskets in the brake hose assembly, it is usually necessary to assemble the bolts, gasket e, connector, and gasket f according to ( Figure 5 The components are assembled sequentially, and then the gaskets are pressed tightly onto the bolts. Traditional installation methods often result in missing or extra gaskets being installed. Utility Model Content
[0003] The purpose of this invention is to prevent the problem of missing or extra gaskets. This invention provides a gasket assembly error prevention device. The device is easy to operate and has high working efficiency, solving the problem of missing or extra gaskets during the assembly of brake hose assemblies.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: An error-proofing device for assembling shims includes a base plate with an error-proofing base. Signal amplifier a detects whether shim e is installed one extra and shim f is missing. Signal amplifier b detects whether shim e is missing and shim f is installed one extra. Signal amplifier c detects whether shim e and shim f are correctly assembled one each. Signal amplifier d detects whether shim e and shim f are missing. A support column is provided below the base plate, and a pressing base is provided above the base plate. The pressing base is connected to the pressing head through a pressing cylinder. A clamping base is provided above the base plate, and a clamping cylinder is provided next to the clamping base. The clamping cylinder is connected to the rotating disk through a rotating shaft. The movement of the clamping cylinder drives the rotating disk to rotate, and the rotating disk drives the clamping block to clamp the pad f through a rotating bearing. Attached Figure Description
[0005] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the error-proofing device of this utility model; Figure 3 This is a schematic diagram of the clamping device structure of this utility model; Figure 4 This is a schematic diagram of the pressing device structure of this utility model; Figure 5 This is a schematic diagram of the brake hose assembly gasket.
[0006] In the diagram: 1. Base plate, 2. Support column, 3. Clamping base, 4. Clamping cylinder, 5. Pressure head, 6. Clamping base, 7. Clamping cylinder, 8. Rotating shaft, 9. Rotating disk, 10. Rotating bearing, 11. Clamping block, 12. Product base, 13. Error-proof base, 14. Signal amplifier a, 15. Signal amplifier b, 16. Signal amplifier c, 17. Signal amplifier d, 18. Bolt, 19. Washer e, 20. Connector, 21. Washer f. Detailed Implementation
[0007] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0008] like Figures 1-2 As shown, an error-proofing device for assembling shims includes a base plate 1, on which an error-proofing base 13 is provided. Signal amplifier a14 detects whether shim e19 is installed by one extra and shim f21 is missing. Signal amplifier b15 detects whether shim e19 is missing and shim f21 is installed by one extra. Signal amplifier c16 detects whether shim e19 and shim f21 are correctly assembled by one each. Signal amplifier d17 detects whether shim e19 and shim f21 are missing. like Figure 4 A support column 2 is provided below the base plate 1, and a pressing base 3 is provided above the base plate 1. The pressing base 3 is connected to the pressing head 5 through the pressing cylinder 4. A clamping base 6 is provided above the base plate 1, and a clamping cylinder 7 is provided next to the clamping base 6. The clamping cylinder 7 is connected to the rotating disk 9 through the rotating shaft 8. The movement of the clamping cylinder 7 drives the rotating disk 9 to rotate. The rotating disk 9 drives the clamping block 11 to clamp the pad f12 through the rotating bearing 10. like Figure 5 The error-proof device shown assembles bolt 18, washer e19, and washer f21 onto connector 20. This device is easy to operate, highly efficient, and solves the problem of missing or over-installed washer gaskets during the assembly of brake hose assemblies.
Claims
1. A mis-proofing device for assembling gaskets, comprising a base plate, characterized in that: The base plate is equipped with a fault-proof base, and the fault-proof base contains a signal amplifier. Signal amplifier a detects whether shim e is installed by one extra and shim f is missing. Signal amplifier b detects whether shim e is missing and shim f is installed by one extra. Signal amplifier c detects whether shim e and shim f are correctly assembled by one each. Signal amplifier d detects whether shim e and shim f are missing.
2. The error-proofing device for assembling gaskets as described in claim 1, characterized in that: The error-proof base contains a signal amplifier a to detect whether one extra pad e is installed or whether pad f is missing.
3. The error-proofing device for assembling gaskets as described in claim 1, characterized in that: The error-proof base contains a signal amplifier (b), a shim (e), and checks for missing or extra shims (f).