Charger fixing support assembly tool

Abstract

The utility model discloses a charger fixed bolster assembly tool, include: base, left stand, it supports the upper end of base, right stand, it supports the upper end of base and with left stand opposite setting, power support plate, it is equipped between left stand and right stand, damper, it includes two, the left and right ends of power support plate respectively through two damper with left stand and right stand rotatable connection, power support plate can rotate under the action of external force relative to left stand and right stand, and after the disappearance of the external force can be positioned in the current rotating position under the action of damper, sucking disc, it includes the sucking disc seat of fixed on power support plate and is equipped with the sucking disc main part on sucking disc seat, sucking disc main part is equipped with the front of power support plate. The utility model installs high efficiency.

Description

Technical Field

[0001] This utility model relates to a charger assembly fixture, or more precisely, a charger fixing bracket assembly fixture. Background Technology

[0002] With the widespread use of electric vehicles, battery swapping cabinets, as a key infrastructure providing rapid battery replacement services, are becoming increasingly important. The number of chargers, a crucial component of battery swapping cabinets, is also increasing. Each charger requires four fixing brackets for secure mounting, a critical step in ensuring charger operation. Traditional manual assembly relies on manually aligning each bracket with the screws, and the assembly of both sides requires repeated flipping. Without tooling to support the charger, assembly efficiency is low, labor costs are high, and it's difficult to meet mass production requirements. Furthermore, arbitrary manual operation can easily cause assembly deviations, affecting the assembly of subsequent processes. Utility Model Content

[0003] To address the technical problem of low assembly efficiency in existing chargers, this invention provides a charger mounting bracket assembly fixture.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is to design a charger fixing bracket assembly fixture, including:

[0005] Base;

[0006] Left upright, which is supported on the upper end of the base;

[0007] The right upright base is supported on the upper end of the base and is positioned directly opposite the left upright base;

[0008] A power supply bracket is located between the left and right uprights;

[0009] The damper includes two dampers. The left and right ends of the power supply plate are rotatably connected to the left and right uprights respectively through the two dampers. The power supply plate can rotate relative to the left and right uprights under the action of external force, and can be positioned at the current rotation position under the action of the dampers after the external force disappears.

[0010] The suction cup includes a suction cup base fixed to a power supply plate and a suction cup body disposed on the suction cup base, wherein the suction cup body is disposed on the front side of the power supply plate.

[0011] The charger mounting bracket assembly fixture also includes:

[0012] An upper baffle is located at the upper front end of the power supply tray;

[0013] The lower baffle is located at the lower front end of the power supply plate; the suction cup body is located between the upper baffle and the lower baffle.

[0014] A side baffle is located on one side of the front of the power supply tray.

[0015] The upper baffle has a horizontally arranged upper slot hole on its front side, and the lower baffle has a horizontally arranged lower slot hole on its front side.

[0016] The upper baffle includes:

[0017] An upper fixing plate is fixedly connected to the power supply bracket; the upper fixing plate is provided with a horizontally arranged upper adjustment hole.

[0018] The upper limit plate is formed by bending the upper end of the upper fixed plate forward; the upper slot is provided on the upper limit plate;

[0019] The lower baffle includes:

[0020] A lower fixing plate is fixedly connected to the power supply support plate; the lower fixing plate is provided with a horizontally arranged downward adjustment hole.

[0021] The lower limiting plate is formed by bending the lower end of the lower fixing plate forward; the lower slot is provided on the lower limiting plate.

[0022] The charger mounting bracket assembly fixture also includes:

[0023] An upper fixing screw passes through the upper adjustment hole to fix the upper fixing plate to the power supply bracket;

[0024] A lower fixing screw passes through the lower adjustment hole to fix the lower fixing plate to the power supply bracket.

[0025] The side baffle includes:

[0026] A side fixing plate is fixedly connected to the power supply bracket; the side fixing plate is provided with a horizontally arranged side adjustment hole.

[0027] The side limiting plate is formed by bending one side of the upper fixed plate forward;

[0028] The charger mounting bracket assembly fixture also includes:

[0029] A side fixing screw passes through the side adjustment hole to fix the side fixing plate to the power supply bracket.

[0030] Side support plates are provided on the left and right sides of the power supply plate; the side support plates are provided with support plate holes;

[0031] The damper includes:

[0032] A damper seat, which is fixed to the left or right upright seat;

[0033] A damping shaft, which is fixedly connected to the damper seat;

[0034] An adjusting nut is fitted onto the damping shaft and threadedly connected to it.

[0035] A damping plate is fixedly connected to the power supply support plate; the damping plate is provided with a receiving cavity, and the receiving cavity is provided with a damping plate hole; the damping shaft is inserted into the support plate hole and the damping plate hole; the power supply support plate can rotate relative to the damping shaft; the adjusting nut is located in the receiving cavity, and rotating the adjusting nut can adjust the pressure between the damping plate and the adjusting nut, thereby adjusting the maximum static friction force between the damping plate and the adjusting nut.

[0036] The suction cup is a hand-clip type suction cup, and the suction cup also includes a suction cup buckle provided on the suction cup base.

[0037] The charger mounting bracket assembly fixture also includes:

[0038] The support foot is located at the lower end of the base and can be adjusted vertically to change the distance between the base and the bottom of the support foot.

[0039] The base is also provided with a support screw hole, and the support foot includes a support screw and an adjusting nut fitted on the support screw. The support screw is threadedly connected to the support screw hole and the adjusting nut is located at the lower end of the base.

[0040] This utility model comprises a base, a left upright, a right upright, a power supply tray, dampers, and a suction cup. The left and right uprights support the power supply tray above the base. The left and right ends of the power supply tray are rotatably connected to the left and right uprights via two dampers, allowing the power supply tray to rotate relative to the left and right uprights under external force. After the external force disappears, the dampers position the tray at its current rotational position. The suction cup includes a suction cup base fixed to the power supply tray and a suction cup body mounted on the base, with the suction cup body located on the front of the power supply tray. This allows the charger to be placed on the power supply tray and secured by the suction cup, thus installing the mounting bracket. During installation, the power supply tray can be rotated, and the dampers position the rotating tray at its current rotational position, enabling vertical mounting of the bracket. After installation, the suction cup is released, and the charger can be removed from the power supply tray. The installation is very convenient, efficient, with minimal assembly deviation and good versatility. Attached Figure Description

[0041] The present invention will now be described in detail with reference to the embodiments and accompanying drawings, wherein:

[0042] Figure 1 This is a structural diagram of the charger fixing bracket assembly tooling of this utility model;

[0043] Figure 2 This is a structural diagram of the charger fixing bracket assembly tooling from another perspective;

[0044] Figure 3 This is a cross-sectional view of the charger fixing bracket assembly tooling of this utility model;

[0045] Figure 4 This is an exploded view of the charger fixing bracket assembly tooling of this utility model;

[0046] Figure 5 This is a structural diagram of the charger being fixed on the charger mounting bracket assembly tooling according to this utility model;

[0047] Figure 6 This is a structural diagram of the charger after the fixed bracket is installed on the upper end;

[0048] Figure 7 This is a structural diagram of the power supply plate of the charger fixing bracket assembly tool of this utility model rotating to the point where the lower end of the charger faces upward.

[0049] Figure 8 This is a structural diagram of the charger after the lower end is fitted with a fixed bracket. Detailed Implementation

[0050] The specific embodiments of this utility model are further described below with reference to the accompanying drawings:

[0051] Please see also Figures 1 to 8 The charger mounting bracket assembly tooling of this utility model includes a base 1, a left upright 2, a right upright 3, a power supply plate 4, a damper 5, and a suction cup 6. Wherein:

[0052] The base 1 primarily serves a supporting function. In this specific embodiment, to adjust the levelness of the base, the charger mounting bracket assembly also includes support feet 7. The support feet 7 are located at the lower end of the base and can be adjusted vertically to change the distance between the base and the bottom of the support feet. There are four support feet. The base is made of 6063-T6 aluminum alloy, ensuring overall support rigidity. Four adjustable support feet are located at the bottom of the base, allowing adjustment of the base's levelness and ensuring the levelness of the assembly. In this specific embodiment, the base 1 also has support screw holes 11. The support feet 7 include support screws 71 and adjusting nuts 72 fitted onto the support screws. The support screws are threadedly connected to the support screw holes, and the adjusting nuts are located at the lower end of the base. By rotating the adjusting nuts, the height of the base relative to the bottom of the support feet can be adjusted, thus facilitating the adjustment of the base.

[0053] The left upright 2 is supported on the upper end of the base.

[0054] The right support 3 is positioned on the upper end of the base and directly opposite the left support. Both the left and right supports are made of 6060-T6 aluminum alloy, ensuring the rigidity and stability of the support. Both the left and right supports can be fixed to the base with screws.

[0055] The power supply support plate 4 is located between the left and right uprights. The power supply support plate mainly serves to support the charger 9.

[0056] The damper 5 includes two dampers. The left and right ends of the power supply plate are rotatably connected to the left and right uprights respectively through the two dampers. The power supply plate can rotate relative to the left and right uprights under the action of external force, and can be positioned at the current rotation position under the action of the dampers after the external force disappears.

[0057] The suction cup 6 includes a suction cup base 61 fixed to the power supply tray and a suction cup body 62 disposed on the suction cup base, with the suction cup body located on the front side of the power supply tray. The suction cup body can be made of rubber. In this specific embodiment, the suction cup is a hand-clip type suction cup, and the suction cup 6 also includes a suction cup buckle 63 disposed on the suction cup base. The charger can be easily attached and released by operating the suction cup buckle. The suction cup can be implemented using existing suction cup structures. By pressing and pulling the suction cup buckle, the suction cup can be opened and closed, ensuring that the charger can be securely fixed and separated from the power supply tray.

[0058] This utility model comprises a base, a left upright, a right upright, a power supply tray, dampers, and a suction cup. The left and right uprights support the power supply tray above the base. The left and right ends of the power supply tray are rotatably connected to the left and right uprights via two dampers, allowing the power supply tray to rotate relative to the left and right uprights under external force. After the external force disappears, the dampers position the tray at its current rotational position. The suction cup includes a suction cup base fixed to the power supply tray and a suction cup body on the base, with the suction cup body located on the front of the power supply tray. This allows the charger to be placed on the power supply tray and secured by the suction cup, thus mounting the mounting bracket 91 onto the charger. During installation, the power supply tray can be rotated, and the dampers position the rotating tray at its current rotational position, enabling the mounting bracket 91 in the vertical direction. After installation, the suction cup is released, and the charger can be removed from the power supply tray. The installation is very convenient, efficient, with minimal assembly deviation and good versatility.

[0059] In this specific embodiment, the charger mounting bracket assembly fixture further includes an upper baffle 81, a lower baffle 82, and a side baffle 83. Wherein:

[0060] The upper baffle 81 is located on the upper front of the power supply tray.

[0061] The lower baffle 82 is located at the lower front end of the power supply plate; the suction cup body is located between the upper baffle and the lower baffle.

[0062] Side baffle 83 is located on one side of the front of the power supply tray.

[0063] The upper and lower baffles serve to position the charger while also providing support, and the side baffles also help to position the charger.

[0064] In this specific embodiment, the upper baffle 81 has a horizontally arranged upper slot hole 811 on its front side, and the lower baffle 82 has a horizontally arranged lower slot hole 821 on its front side. The upper and lower slot holes facilitate the installation of the mounting bracket. The horizontal length of the upper and lower slot holes allows for better compatibility with installation position deviations of chargers of different sizes.

[0065] In this specific embodiment, the upper baffle 81 includes an upper fixing plate 812 and an upper limit plate 813. Wherein:

[0066] The upper fixing plate 812 is fixedly connected to the power supply plate; the upper fixing plate 812 is provided with a horizontally arranged upper adjustment hole 8121.

[0067] The upper limit plate 813 is formed by bending the upper end of the upper fixed plate forward; the upper slot is provided on the upper limit plate.

[0068] The lower baffle 82 includes a lower fixing plate 822 and a lower limiting plate 823. Wherein:

[0069] The lower fixing plate 822 is fixedly connected to the power supply support plate; the lower fixing plate 822 is provided with a horizontally arranged lower adjustment hole 8221.

[0070] The lower limit plate 823 is formed by bending the lower end of the lower fixed plate forward; the lower slot is provided on the lower limit plate.

[0071] The charger mounting bracket assembly fixture also includes an upper fixing screw 891 and a lower fixing screw 892. The upper fixing screw 891 passes through the upper adjustment hole to fix the upper fixing plate to the power supply bracket. The lower fixing screw 892 passes through the lower adjustment hole to fix the lower fixing plate to the power supply bracket.

[0072] The lateral position of the upper and lower baffles can be finely adjusted using the upper and lower adjustment holes to better accommodate chargers of different sizes.

[0073] In this specific embodiment, the side baffle 83 includes a side fixing plate 831 and a side limiting plate 832. Wherein:

[0074] The side fixing plate 831 is fixedly connected to the power supply plate; the side fixing plate is provided with a horizontally arranged side adjustment hole 8311.

[0075] The side limiting plate 832 is formed by bending one side of the upper fixing plate forward.

[0076] The charger mounting bracket assembly fixture also includes a side fixing screw 893, which passes through the side adjustment hole to fix the side fixing plate to the power supply bracket. The position of the side baffle can be finely adjusted through the side adjustment hole.

[0077] In this specific embodiment, side support plates 41 are provided on the left and right sides of the power supply support plate 4; the side support plates 41 are provided with support plate holes 411.

[0078] The damper 5 includes a damper seat 51, a damping shaft 52, an adjusting nut 53, and a damping plate 54. Wherein:

[0079] The damper seat 51 is fixed to the left or right upright seat.

[0080] The damping shaft 52 is fixedly connected to the damper seat.

[0081] The adjusting nut 53 is fitted onto the damping shaft and threadedly connected to the damping shaft.

[0082] The damping plate 54 is fixedly connected to the power supply support plate; the damping plate 54 is provided with a receiving cavity 541, and the receiving cavity 541 is provided with a damping plate hole 542; the damping shaft 52 is inserted into the support plate hole and the damping plate hole; the power supply support plate can rotate relative to the damping shaft; the adjusting nut 53 is located in the receiving cavity, and rotating the adjusting nut can adjust the pressure between the damping plate and the adjusting nut, thereby adjusting the maximum static friction between the damping plate and the adjusting nut. Therefore, the magnitude of the rotational resistance of the power supply support plate can be adjusted by adjusting the adjusting nut. The damper seat is fixedly connected to the left or right support plate by screws 98, and the damping plate is fixedly connected to the side support plate by screws 99.

[0083] Please see also Figures 5 to 8 The working principle of this utility model is as follows: First, rotate the power tray 4 to a position where the front faces forward. Then, place the charger 9 on the front of the power tray, positioning it between the upper baffle, lower baffle, and side baffle. Press the suction cup buckle, and the charger will be firmly attached to the front of the power tray using the suction cup. Figure 5 As shown. Then install the mounting bracket 91 on the upper surface of the charger, as shown. Figure 6 As shown. Then rotate the power supply tray so that the bottom surface of the charger faces upwards. The power supply tray will be positioned in its current position under the action of the damper, as shown. Figure 7 As shown. Install the mounting bracket 91 on the lower end face of the charger 9, as follows. Figure 8 As shown. After installation, pull the suction cup clip and release the suction cup to remove the charger.

[0084] This utility model of charger mounting bracket assembly tooling solves the technical problems of low assembly efficiency, slow progress, and insufficient versatility of traditional assembly by integrating suction cups, dampers and other structures.

[0085] This utility model comprises a base, a left upright, a right upright, a power supply tray, dampers, and a suction cup. The left and right uprights support the power supply tray above the base. The left and right ends of the power supply tray are rotatably connected to the left and right uprights via two dampers, allowing the power supply tray to rotate relative to the left and right uprights under external force. After the external force disappears, the dampers position the tray at its current rotational position. The suction cup includes a suction cup base fixed to the power supply tray and a suction cup body on the base, with the suction cup body located on the front of the power supply tray. This allows the charger to be placed on the power supply tray and secured by the suction cup, thus mounting the mounting bracket 91 onto the charger. During installation, the power supply tray can be rotated, and the dampers position the rotating tray at its current rotational position, enabling the mounting bracket 91 in the vertical direction. After installation, the suction cup is released, and the charger can be removed from the power supply tray. The installation is very convenient, efficient, with minimal assembly deviation and good versatility.

[0086] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A charger mounting bracket assembly fixture, characterized in that... include: Base; The left upright base is supported on the upper end of the base; The right upright base is supported on the upper end of the base and is positioned directly opposite the left upright base; A power supply bracket is located between the left and right uprights; The damper includes two dampers. The left and right ends of the power supply plate are rotatably connected to the left and right uprights respectively through the two dampers. The power supply plate can rotate relative to the left and right uprights under the action of external force, and can be positioned at the current rotation position under the action of the dampers after the external force disappears. The suction cup includes a suction cup base fixed to a power supply plate and a suction cup body disposed on the suction cup base, wherein the suction cup body is disposed on the front side of the power supply plate.

2. The charger mounting bracket assembly fixture according to claim 1, characterized in that: The charger mounting bracket assembly fixture also includes: An upper baffle is located at the upper front end of the power supply tray; The lower baffle is located at the lower front end of the power supply plate; the suction cup body is located between the upper baffle and the lower baffle. A side baffle is located on one side of the front of the power supply tray.

3. The charger mounting bracket assembly fixture according to claim 2, characterized in that: The upper baffle has a horizontally arranged upper slot hole on its front side, and the lower baffle has a horizontally arranged lower slot hole on its front side.

4. The charger mounting bracket assembly fixture according to claim 3, characterized in that: The upper baffle includes: An upper fixing plate is fixedly connected to the power supply bracket; the upper fixing plate is provided with a horizontally arranged upper adjustment hole. The upper limit plate is formed by bending the upper end of the upper fixed plate forward; the upper slot is provided on the upper limit plate; The lower baffle includes: A lower fixing plate is fixedly connected to the power supply support plate; the lower fixing plate is provided with a horizontally arranged downward adjustment hole. The lower limiting plate is formed by bending the lower end of the lower fixing plate forward; the lower slot is provided on the lower limiting plate. The charger mounting bracket assembly fixture also includes: An upper fixing screw passes through the upper adjustment hole to fix the upper fixing plate to the power supply bracket; A lower fixing screw passes through the lower adjustment hole to fix the lower fixing plate to the power supply bracket.

5. The charger mounting bracket assembly fixture according to claim 4, characterized in that: The side baffle includes: A side fixing plate is fixedly connected to the power supply bracket; the side fixing plate is provided with a horizontally arranged side adjustment hole. The side limiting plate is formed by bending one side of the upper fixed plate forward; The charger mounting bracket assembly fixture also includes: A side fixing screw passes through the side adjustment hole to fix the side fixing plate to the power supply bracket.

6. The charger mounting bracket assembly fixture according to claim 1, characterized in that: Side support plates are provided on the left and right sides of the power supply plate; the side support plates are provided with support plate holes; The damper includes: A damper seat, which is fixed to the left or right upright seat; A damping shaft, which is fixedly connected to the damper seat; An adjusting nut is fitted onto the damping shaft and threadedly connected to it. A damping plate is fixedly connected to the power supply support plate; the damping plate is provided with a receiving cavity, and the receiving cavity is provided with a damping plate hole; the damping shaft is inserted into the support plate hole and the damping plate hole; the power supply support plate can rotate relative to the damping shaft; the adjusting nut is located in the receiving cavity, and rotating the adjusting nut can adjust the pressure between the damping plate and the adjusting nut, thereby adjusting the maximum static friction force between the damping plate and the adjusting nut.

7. The charger mounting bracket assembly fixture according to claim 1, characterized in that: The suction cup is a hand-clip type suction cup, and the suction cup also includes a suction cup buckle provided on the suction cup base.

8. The charger mounting bracket assembly fixture according to claim 1, characterized in that: The charger mounting bracket assembly fixture also includes: The support foot is located at the lower end of the base and can be adjusted vertically to change the distance between the base and the bottom of the support foot.

9. The charger mounting bracket assembly fixture according to claim 8, characterized in that: The base is also provided with a support screw hole, and the support foot includes a support screw and an adjusting nut fitted on the support screw. The support screw is threadedly connected to the support screw hole and the adjusting nut is located at the lower end of the base.

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