Heavy commercial vehicle intake flat tube assembly auxiliary tool

Abstract

The utility model relates to a kind of heavy commercial vehicle intake flat pipe assembly auxiliary tool, including vehicle body, the lower end of vehicle body is equipped with steering wheel, the upper end of vehicle body is equipped with storage rack, platen, material box and cable-stayed ladder, the corner of the lower end of vehicle body is equipped with corner protector;The utility model can improve the assembly efficiency and security of heavy commercial vehicle intake flat pipe, realize the efficient assembly of intake flat pipe, reduce the scratch and scratch of cab in assembly process, good stability, securely fixed, high security, improve the vehicle assembly efficiency, bring benefits for enterprise.

Description

Technical Field

[0001] This utility model relates to the field of commercial vehicle manufacturing technology, and in particular to an auxiliary tooling for assembling the intake flat tube of a heavy-duty commercial vehicle. Background Technology

[0002] In the production process of heavy commercial vehicles, intake manifolds are typically installed at a high position on the vehicle. Traditional assembly methods rely on ordinary ladders or mobile lifting platforms. Ordinary ladders have the following drawbacks: 1. Poor safety: The ladder is not stable enough, and workers carrying tools and parts are prone to tipping over when climbing; the work platform is narrow and lacks protection, posing a high risk of falls from height. 2. Inconvenient operation: Workers must hold the intake manifold while climbing, posing safety risks and creating blind spots, resulting in low assembly efficiency. 3. Poor versatility: It cannot adapt to the installation height and angle of intake manifolds for different vehicle models, requiring frequent adjustments or equipment replacements.

[0003] While mobile lifting platforms improve safety, their high cost and large footprint make them unsuitable for small and medium-sized assembly workshops. Therefore, there is an urgent need for an auxiliary tooling for assembling air intake flat tubes that is simple in structure, safe, reliable, and easy to operate. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing an auxiliary tooling for assembling the intake flat tube of heavy-duty commercial vehicles.

[0005] This utility model is achieved using the following technical solution:

[0006] A heavy-duty commercial vehicle intake flat pipe assembly auxiliary tooling includes a vehicle body, a steering wheel at the lower end of the vehicle body, a storage rack, a platform, a material box and an inclined ladder at the upper end of the vehicle body, and corner guards at the corners at the lower end of the vehicle body.

[0007] Furthermore, the upper part of the vehicle body is provided with a storage rack, a platform and a material box from bottom to top, and the storage rack and the platform are both provided with kick plates, and the kick plates are provided with protective covers.

[0008] Furthermore, the inclined ladder has several steps.

[0009] Furthermore, the steps are made of anti-slip steel plates.

[0010] Furthermore, the inclined ladder is also equipped with handrails on both the left and right sides, and the surface of the handrails is provided with raised anti-slip blocks.

[0011] Furthermore, the corner protector is made of polyurethane and is connected to the vehicle body by bolts.

[0012] Furthermore, the steering wheel is a swivel wheel with brakes.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects:

[0014] Improve the assembly efficiency and safety of intake flat pipes for heavy commercial vehicles, achieve efficient assembly of intake flat pipes, reduce scratches and abrasions to the cab during assembly, ensure good stability, secure fixing, and high safety, improve the overall vehicle assembly efficiency, and bring benefits to enterprises.

[0015] The lower corners of the vehicle body are protected with polyurethane corner guards to prevent sharp corners from hitting people or equipment and causing injury. The vehicle body is equipped with braked casters to facilitate the flexible movement of the tooling within the assembly workshop. Once it reaches the designated assembly position, the casters can be locked to ensure the stability of the tooling. The inclined ladder has several steps with anti-slip steel plates on the surface to prevent workers from slipping while climbing. Anti-slip handrails are also provided to ensure safe and reliable access when getting on and off the trolley.

[0016] The vehicle body is equipped with two material boxes on the top for placing tools and standard parts, which are at a moderate height to make it more convenient for workers to operate; a storage rack is also provided for the temporary storage of the air intake flat tube. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0018] Figure Labels

[0019] 1. Vehicle body; 2. Steering wheels; 3. Steps; 4. Handrails; 5. Platform; 6. Kickboard; 7. Material box; 8. Corner guards; 9. Shelves. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0021] like Figure 1 As shown, an auxiliary tooling for assembling the intake flat pipe of a heavy commercial vehicle includes a vehicle body 1, a steering wheel 2 at the lower end of the vehicle body 1, a storage rack 9, a platform 5, a material box 7 and an inclined ladder at the upper end of the vehicle body 1, and corner guards 8 at the corners at the lower end of the vehicle body 1.

[0022] Polyurethane corner protectors 8 are installed at the lower corners of the vehicle body 1 to prevent sharp parts of the corners from hitting people or equipment and causing damage to people or equipment.

[0023] The upper part of the vehicle body 1 is provided with a shelf 9, a platform 5 and a material box 7 from bottom to top. Both the shelf 9 and the platform 5 are provided with kick plates 6, and the kick plates 6 are provided with protective covers.

[0024] The inclined-stayed ladder has several steps.

[0025] The inclined ladder has several steps 3, and the surface of the steps 3 is made of anti-slip steel plate to prevent workers from slipping when climbing;

[0026] Step 3 is made of anti-slip steel plate.

[0027] The inclined ladder is also equipped with handrails 4 on both sides, and the surface of the handrails 4 is equipped with raised anti-slip blocks.

[0028] Install non-slip handrails to make going up and down safer and more reliable.

[0029] The corner protector 8 is made of polyurethane and is connected to the vehicle body 1 by bolts.

[0030] Steering wheel 2 is a universal wheel with brakes.

[0031] The vehicle body 1 is equipped with casters with brakes, which facilitates the flexible movement of the tooling in the assembly workshop. After reaching the designated assembly position, the casters can be locked to ensure the stability of the tooling.

Claims

1. An auxiliary tooling for assembling a flat intake pipe for heavy-duty commercial vehicles, characterized in that, The vehicle includes a body (1), with a steering wheel (2) at the lower end of the body (1), a shelf (9), a platform (5), a material box (7) and a sloping ladder at the upper end of the body (1), and corner guards (8) at the lower corners of the body (1).

2. The auxiliary tooling for assembling the intake flat pipe of a heavy-duty commercial vehicle according to claim 1, characterized in that, The upper part of the vehicle body (1) is provided with the shelf (9), the platform (5) and the material box (7) from bottom to top. The shelf (9) and the platform (5) are both provided with kickboards (6), and the kickboards (6) are provided with protective covers.

3. The auxiliary tooling for assembling the intake flat pipe of a heavy-duty commercial vehicle according to claim 2, characterized in that, The inclined ladder has several steps (3).

4. The auxiliary tooling for assembling the intake flat pipe of a heavy-duty commercial vehicle according to claim 3, characterized in that, The step (3) is made of anti-slip steel plate.

5. The auxiliary tooling for assembling the intake flat pipe of a heavy-duty commercial vehicle according to claim 3, characterized in that, The inclined ladder is also provided with handrails (4) on both sides, and the surface of the handrails (4) is provided with raised anti-slip blocks.

6. The auxiliary tooling for assembling the intake flat pipe of a heavy-duty commercial vehicle according to claim 1, characterized in that, The corner protector (8) is made of polyurethane and is connected to the vehicle body (1) by bolts.

7. The auxiliary tooling for assembling the intake flat pipe of a heavy-duty commercial vehicle according to claim 1, characterized in that, The steering wheel (2) is a universal wheel with brakes.

Images