Multifunctional manipulator for potting electric car power controller

Abstract

The utility model relates to the technical field of potting, concretely to a multifunctional manipulator for trolley power controller potting, including two support frames, with synchronous motor fixed installation has in support frame one end, two top fixed mounting of support frame has fixed plate, two top movable mounting of support frame has movable plate, the top fixed mounting of fixed plate has first transmission frame. Through the first motor rotation passes through the first transmission frame transmission can drive corresponding first two -way screw rod to rotate, make first electric lifting frame remove change adjacent first potting head between the interval, through the second motor rotation passes through the second transmission frame transmission can drive corresponding second two -way screw rod to rotate, make second electric lifting frame remove change two second potting head between the interval, through adjusting the interval position of first potting head and second potting head, can carry out the quick change -over better potting operation between various capacitors.

Description

Technical Field

[0001] This utility model relates to the field of potting technology, specifically a multi-functional robotic arm for potting electric vehicle power controllers. Background Technology

[0002] With increasing global emphasis on environmental protection and sustainable energy development, new energy vehicles, as alternatives to traditional gasoline-powered vehicles, are experiencing unprecedented development opportunities. In new energy vehicles, the power controller, as a core component of the power system, undertakes critical tasks such as battery management, power distribution, and motor drive control. Its performance directly determines the safety, reliability, and driving range of the new energy vehicle. To protect the internal electronic components of the power controller and improve its heat dissipation and electrical performance, potting technology has become a crucial step in the power controller manufacturing process.

[0003] The existing potting process and equipment for electric vehicle power controllers can no longer meet the needs of the rapidly developing new energy vehicle industry. Currently, there are many types of electric vehicles, and the potting process for power controllers on various types of vehicles is limited in function and cannot be quickly changed, thus reducing potting efficiency. Summary of the Invention

[0004] The purpose of this utility model is to provide a multi-functional robotic arm for potting electric vehicle power controllers, which features rapid changeover potting.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-functional robotic arm for potting electric vehicle power controllers, comprising two support frames, a synchronous motor fixedly mounted at one end of each support frame, a fixed plate fixedly mounted on the top of each support frame, a movable plate movably mounted on the top of each support frame, a first transmission frame fixedly mounted on the top of the fixed plate, a first motor fixedly mounted on the left side of the first transmission frame, three first potting heads movably mounted on the right side of the first transmission frame, a second transmission frame fixedly mounted on the top of the movable plate, a second motor fixedly mounted on the left side of the second transmission frame, and two second potting heads movably mounted on the right side of the second transmission frame.

[0006] To facilitate adjustment of the filling position, in a preferred embodiment of the multifunctional robotic arm for filling electric vehicle power controllers according to this utility model, a first adjusting frame is fixedly installed on the right side of the first transmission frame, a first bidirectional threaded rod is rotatably installed on the inner side of the first adjusting frame, a first electric lifting frame is threaded on the outer side of the first bidirectional threaded rod, and the output end of the first electric lifting frame is fixedly installed with the first filling head.

[0007] To facilitate further adjustment of the filling position, in a preferred embodiment of the multi-functional robotic arm for filling electric vehicle power controllers according to this utility model, the first electric lifting frame is slidably installed with the first adjusting frame, and the first filling heads located at both ends of the first adjusting frame are symmetrically arranged, while the first filling head located in the middle of the first adjusting frame is fixedly installed.

[0008] To facilitate adjustment of the filling head position, in a preferred embodiment of the multi-functional robotic arm for filling electric vehicle power controllers according to this utility model, a second adjusting frame is fixedly installed on the right side of the second transmission frame, a second bidirectional threaded rod is rotatably installed on the inner side of the second adjusting frame, a second electric lifting frame is threaded on the outer side of the second bidirectional threaded rod, and the output end of the second electric lifting frame is fixedly installed with the second filling head.

[0009] For ease of installation, in a preferred embodiment of the multi-functional robotic arm for potting electric vehicle power controllers according to this utility model, a fixed base is fixedly installed at the bottom of the support frame, and a third drag chain is fixedly installed at the top of the support frame. Both the third drag chain and the fixed base are fixedly installed to the frame.

[0010] To facilitate the movement of the cable chain, in a preferred embodiment of the multi-functional robotic arm for potting a trolley power controller according to this utility model, a support block is fixedly installed on the top of the movable plate, and a first cable chain is provided on the top of the support block.

[0011] For ease of connection, in a preferred embodiment of the multi-functional robotic arm for potting electric vehicle power controllers according to this utility model, a second drag chain is fixedly connected to the top of the support block, and one end of the second drag chain is fixedly connected to the second motor.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The rotation of the first motor, transmitted through the first transmission frame, drives the corresponding first bidirectional threaded rod to rotate, causing the first electric lifting frame to move and change the distance between adjacent first filling heads. The rotation of the second motor, transmitted through the second transmission frame, drives the corresponding second bidirectional threaded rod to rotate, causing the second electric lifting frame to move and change the distance between two second filling heads. By adjusting the distance between the first and second filling heads, various power capacitor controllers in new energy vehicles can be filled, enabling quick replacement and better filling operations between various capacitors. Attached Figure Description

[0013] Figure 1 This is a top view of the structure of this utility model; Figure 2 This is a front view of the structure of this utility model; Figure 3 This is a rear view structural diagram of the present invention.

[0014] In the diagram: 1. Support frame; 2. Synchronous motor; 3. Fixed plate; 4. First transmission frame; 5. First adjusting frame; 6. First bidirectional threaded rod; 7. First filling head; 8. First motor; 9. Movable plate; 10. Support block; 11. Second transmission frame; 12. Second adjusting frame; 13. Second bidirectional threaded rod; 14. Second motor; 15. Second filling head; 16. First cable chain; 17. Second cable chain; 18. Third cable chain; 19. Fixed base; 20. First electric lifting frame; 21. Second electric lifting frame. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of this utility model and are not intended to limit it. In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must be set in a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0016] Please see Figures 1 to 3 A multi-functional robotic arm for potting electric vehicle power controllers includes two support frames 1. A synchronous motor 2 is fixedly installed at one end of the support frame 1. A fixed plate 3 is fixedly installed on the top of the two support frames 1. A movable plate 9 is movably installed on the top of the two support frames 1. A first transmission frame 4 is fixedly installed on the top of the fixed plate 3. A first motor 8 is fixedly installed on the left side of the first transmission frame 4. Three first potting heads 7 are movably installed on the right side of the first transmission frame 4. A second transmission frame 11 is fixedly installed on the top of the movable plate 9. A second motor 14 is fixedly installed on the left side of the second transmission frame 11. Two second potting heads 15 are movably installed on the right side of the second transmission frame 11.

[0017] In this embodiment: by setting a fixed plate 3 and a movable plate 9, the fixed plate 3 can be used to fix and support the first transmission frame 4, so that the rotation of the first motor 8 can change the distance between adjacent first filling heads 7 through the transmission of the first transmission frame 4. The rotation of the second motor 14 can change the distance between two second filling heads 15 through the transmission of the second transmission frame 11. By adjusting the distance between the first filling head 7 and the second filling head 15, various power capacitor controllers on new energy vehicles can be filled.

[0018] As a technical optimization of this utility model, a first adjusting frame 5 is fixedly installed on the right side of the first transmission frame 4, a first bidirectional threaded rod 6 is rotatably installed on the inner side of the first adjusting frame 5, a first electric lifting frame 20 is threaded on the outer side of the first bidirectional threaded rod 6, and the output end of the first electric lifting frame 20 is fixedly installed with the first filling head 7; the first electric lifting frame 20 is slidably installed with the first adjusting frame 5, and the first filling heads 7 located at both ends of the first adjusting frame 5 are symmetrically arranged, and the first filling head 7 located in the middle of the first adjusting frame 5 is fixedly installed.

[0019] In this embodiment: by setting a first bidirectional threaded rod 6 and a first electric lifting frame 20, it is convenient for the first motor 8 to rotate and drive the corresponding first bidirectional threaded rod 6 to rotate through the first transmission frame 4, so that the first electric lifting frame 20 can move and change the distance between adjacent first filling heads 7, and facilitate the first electric lifting frame 20 to drive the first filling head 7 to change the height for filling operation.

[0020] As a technical optimization of this utility model, a second adjusting frame 12 is fixedly installed on the right side of the second transmission frame 11, a second bidirectional threaded rod 13 is rotatably installed on the inner side of the second adjusting frame 12, a second electric lifting frame 21 is threaded on the outer side of the second bidirectional threaded rod 13, and the output end of the second electric lifting frame 21 is fixedly installed with the second filling head 15.

[0021] In this embodiment: by setting a second bidirectional threaded rod 13 and a second electric lifting frame 21, it is convenient that the second motor 14 can rotate and drive the corresponding second bidirectional threaded rod 13 to rotate through the second transmission frame 11, so that the second electric lifting frame 21 can move and change the distance between the two second filling heads 15, and facilitate the second electric lifting frame 21 to drive the second filling heads 15 to change the height for filling operation.

[0022] As a technical optimization of this utility model, a fixed seat 19 is fixedly installed at the bottom of the support frame 1, and a third drag chain 18 is fixedly installed at the top of the support frame 1. Both the third drag chain 18 and the fixed seat 19 are fixedly installed with the frame.

[0023] In this embodiment: the device can be fixedly installed on the construction frame by setting the fixing base 19, which can support and fix the device. The power supply unit on the top of the movable plate 9 can be connected and powered by the third drag chain 18.

[0024] As a technical optimization of this utility model, a support block 10 is fixedly installed on the top of the movable plate 9, and a first drag chain 16 is provided on the top of the support block 10; a second drag chain 17 is fixedly connected to the top of the support block 10, and one end of the second drag chain 17 is fixedly connected to the second motor 14.

[0025] In this embodiment: the support block 10 can support the movement of the first drag chain 16, and the second drag chain 17 facilitates the connection and power supply to the power unit.

[0026] Working principle: During use, the synchronous motor 2 drives the corresponding movable plate 9 to slide along the support frame 1, changing the position between the movable plate 9 and the fixed plate 3. Then, the first motor 8 rotates and is driven by the first transmission frame 4, which drives the corresponding first bidirectional threaded rod 6 to rotate, causing the first electric lifting frame 20 to move and change the distance between adjacent first filling heads 7. Then, the second motor 14 rotates and is driven by the second transmission frame 11, which drives the corresponding second bidirectional threaded rod 13 to rotate, causing the second electric lifting frame 21 to move and change the distance between two second filling heads 15. Then, the first electric lifting frame 20 drives the first filling head 7 to change its height, and the second electric lifting frame 21 drives the second filling head 15 to change its height. By adjusting the position of the first filling head 7 and the second filling head 15, the device can be quickly changed to perform filling operations on various power capacitor controllers.

[0027] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as riveting and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art. All electrical equipment in this utility model is powered by an external power source.

[0028] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-functional robotic arm for potting electric vehicle power controllers, comprising two support frames (1), wherein a synchronous motor (2) is fixedly mounted to one end of the support frames (1), characterized in that: A fixed plate (3) is fixedly installed on the top of the two support frames (1), and a movable plate (9) is movably installed on the top of the two support frames (1). A first transmission frame (4) is fixedly installed on the top of the fixed plate (3). A first motor (8) is fixedly installed on the left side of the first transmission frame (4). Three first filling heads (7) are movably installed on the right side of the first transmission frame (4). A second transmission frame (11) is fixedly installed on the top of the movable plate (9). A second motor (14) is fixedly installed on the left side of the second transmission frame (11). Two second filling heads (15) are movably installed on the right side of the second transmission frame (11).

2. The multi-functional robotic arm for potting a tram power controller according to claim 1, characterized in that: A first adjusting frame (5) is fixedly installed on the right side of the first transmission frame (4). A first bidirectional threaded rod (6) is rotatably installed on the inner side of the first adjusting frame (5). A first electric lifting frame (20) is threaded on the outer side of the first bidirectional threaded rod (6). The output end of the first electric lifting frame (20) is fixedly installed with the first filling head (7).

3. The multifunctional robotic arm for potting a tram power controller according to claim 2, characterized in that: The first electric lifting frame (20) is slidably installed with the first adjusting frame (5), and the first filling head (7) located at both ends of the first adjusting frame (5) is symmetrically arranged, while the first filling head (7) located in the middle of the first adjusting frame (5) is fixedly installed.

4. The multi-functional robotic arm for potting a tram power controller according to claim 1, characterized in that: A second adjusting frame (12) is fixedly installed on the right side of the second transmission frame (11). A second bidirectional threaded rod (13) is rotatably installed on the inner side of the second adjusting frame (12). A second electric lifting frame (21) is threaded on the outer side of the second bidirectional threaded rod (13). The output end of the second electric lifting frame (21) is fixedly installed with the second filling head (15).

5. A multi-functional robotic arm for potting electric vehicle power controllers according to claim 1, characterized in that: The bottom of the support frame (1) is fixedly installed with a fixed seat (19), and the top of the support frame (1) is fixedly installed with a third drag chain (18). The third drag chain (18) and the fixed seat (19) are both fixedly installed with the frame.

6. A multi-functional robotic arm for potting a tram power controller according to claim 1, characterized in that: A support block (10) is fixedly installed on the top of the movable plate (9), and a first drag chain (16) is provided on the top of the support block (10).

7. A multi-functional robotic arm for potting a tram power controller according to claim 6, characterized in that: The top of the support block (10) is fixedly connected to a second drag chain (17), and one end of the second drag chain (17) is fixedly connected to the second motor (14).

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