upper doctor mechanism
By designing a movable and rotatable scraper assembly and a precise positioning structure, the problem that existing scraper mechanisms cannot adapt to different groove shapes has been solved, and effective scraping of residual material from the groove of the sheet metal has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN CHENGYA CNC MASCH CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-07-21
Smart Images

Figure CN224527296U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet metal processing equipment, and in particular to an upper scraper mechanism. Background Technology
[0002] The existing board material has a groove on one side, which usually requires the application of edge banding tape, and the height of the edge banding tape is typically greater than the thickness of the board. After applying the edge banding tape, there will be excess tape at the top of the board, which needs to be scraped off using a scraper mechanism. However, due to the different shapes of the existing grooves, the shape of the upper side of the board is quite special, making it impossible for the existing scraper mechanism to scrape the edge properly. Utility Model Content
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an upper scraper mechanism.
[0004] The technical solution of this utility model is as follows: it includes a fixed base, a scraper assembly, and a first driving device. The scraper assembly includes a movable base, a scraper, and a driving positioning structure. The movable base is movably mounted on the fixed base, and the scraper is rotatably mounted on the movable base. The driving positioning structure is mounted on the movable base and can drive the scraper to rotate and lock the angle of the scraper relative to the movable base. The first driving device is mounted on the fixed base and can drive the movable base to move left and right.
[0005] Furthermore, the scraper assembly also includes a rotating shaft, which is rotatably mounted on the movable base. The scraper is mounted on the rotating shaft, and the drive positioning structure can drive the rotating shaft to rotate and lock the rotating shaft.
[0006] Furthermore, the driving positioning structure includes: A gear ring is fitted onto the rotating shaft; A rack is movably mounted on the movable seat, the rack being located on one side of the gear ring and meshing with it; A second driving device is mounted on the movable base and connected to the rack, and the second driving device is capable of driving the rack to move.
[0007] Furthermore, the second driving device is a cylinder, and a first positioning post and a second positioning post are installed on the side of the rack away from the gear ring. The first positioning post and the second positioning post are spaced apart along the movement direction of the rack. The movable base is equipped with a first blocking member and a second blocking member that can move along the direction of movement of the rack. The first blocking member and the second blocking member are both located on the side of the rack away from the gear ring. The first blocking member and the second blocking member are spaced apart along the direction of movement of the rack. The first positioning post and the second positioning post are located between the first blocking member and the second blocking member.
[0008] Furthermore, both the first blocking member and the second blocking member are threadedly connected to the movable seat, and both the first blocking member and the second blocking member are spring pins.
[0009] Furthermore, the rotating shaft is installed on the left or right side of the movable seat, and the movable seat has a first receiving groove and a second receiving groove extending in the front-back direction. The second receiving groove is located on the side of the first receiving groove away from the rotating shaft, and the rack can be installed in the first receiving groove in the front-back direction. The first positioning post, the second positioning post, at least a portion of the first blocking member, and at least a portion of the second blocking member are all placed in the second receiving groove.
[0010] Furthermore, there are two second receiving slots, which are spaced apart in the front-to-back direction. The first positioning post is located in the front second receiving slot, and the first blocking member is installed on the front side inside the front second receiving slot. The second positioning post is located in the rear second receiving slot, and the second blocking member is installed on the rear side inside the rear second receiving slot.
[0011] Furthermore, the rotating shaft is mounted on the gear ring in a way that allows it to move up and down.
[0012] Furthermore, the fixed base has a mounting cavity, in which a slide rod and a rotatable lead screw are installed. The slide rod is located above and / or below the lead screw. The movable seat is located in the mounting cavity and is mounted on the slide rod in a way that allows it to move left and right. The movable seat is threadedly connected to the lead screw. The first driving device is a servo motor, and the shaft of the servo motor is fixedly connected to the lead screw.
[0013] Furthermore, the bottom of the rotating shaft has a positioning plate, and the scraper is provided on one side of the positioning plate.
[0014] The upper scraper mechanism of this utility model has at least the following technical effects: 1. The first driving device can drive the moving seat to move left and right, and the driving positioning structure can drive the scraper to rotate and lock the angle of the scraper relative to the moving seat. Thus, the scraper can adjust the position of the scraper in the left and right directions and adjust the angle of the scraper when scraping the excess material according to the shape of the vertical surface on the board, so that the upper scraper mechanism can scrape boards with different groove shapes.
[0015] 2. By setting a first positioning post, a second positioning post, a first blocking member, and a second blocking member, even though the second drive device uses a cylinder to drive the rack to move, the angle of the scraper rotation can be accurately positioned.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] Additional aspects and advantages of this utility model will become apparent and readily understood from the description of the technical solution in conjunction with the following drawings, wherein: Figure 1 This is a schematic diagram of the upper scraper mechanism of the present utility model. Figure 2 This is a structural diagram of the board material; Figure 3 This is a schematic diagram of the structure where the scraper is located above the first inclined section; Figure 4 This is a schematic diagram of a structure where the scraper is located above the straight section; Figure 5 This is a structural diagram of a portion of the scraper assembly. Figure 6 This is a cross-sectional view of the gear ring of the scraper assembly; Figure 7 This is a schematic diagram of the movable base.
[0018] Reference numerals: fixed base 100, mounting cavity 110, slide rod 120, lead screw 130, scraper assembly 200, moving base 210, first blocking member 211, second blocking member 212, first receiving groove 213, second receiving groove 214, scraper 220, rear side 221, drive positioning structure 230, gear ring 231, rack 232, second drive device 233, first positioning post 234, second positioning post 235, rotating shaft 240, positioning plate 241, first drive device 300, plate 400, groove 401, flat surface 402, contact surface 403, upper vertical surface 404, first inclined section 405, straight section 406, second inclined section 407. Detailed Implementation The technical solution of this utility model is described in detail below. Examples of the technical solution are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The technical solution described below with reference to the accompanying drawings is exemplary and is only used to explain this utility model, and should not be construed as limiting this utility model.
[0019] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0021] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0022] Reference Figure 1 As shown, the upper scraper mechanism provided in the embodiment of this utility model includes a fixed base 100, a scraper assembly 200, and a first driving device 300; the scraper assembly 200 includes a movable base 210, a scraper 220, and a driving positioning structure 230. The movable base 210 is movably mounted on the fixed base 100, the scraper 220 is rotatably mounted on the movable base 210, and the driving positioning structure 230 is mounted on the movable base 210. The driving positioning structure 230 can drive the scraper 220 to rotate and lock the angle of the scraper 220 relative to the movable base 210; the first driving device 300 is mounted on the fixed base 100 and can drive the movable base 210 to move left and right.
[0023] The first driving device 300 can drive the movable seat 210 to move left and right, and the driving positioning structure 230 can drive the scraper 220 to rotate and lock the angle of the scraper 220 relative to the movable seat 210. Thus, the scraper 220 can adjust its position in the left and right directions and adjust its angle when scraping the excess material according to the shape of the vertical surface 404 on the plate 400, so that the upper scraper mechanism can scrape the plate 400 with different groove 401 shapes.
[0024] like Figure 2 As shown, taking one type of board 400 as an example, the board 400 has a groove 401 on the right side. The groove 401 includes a flat surface 402, a contact surface 403 and an upper vertical surface 404 from bottom to top. The upper vertical surface 404 is located to the left of the right side wall of the board 400. The upper vertical surface 404 includes a first inclined segment 405, a straight segment 406 extending in the front-back direction and a second inclined segment 407 connected from front to back. The first inclined segment 405 and the straight segment 406 and the second inclined segment 407 and the straight segment 406 have an angle greater than 90 degrees.
[0025] The edge banding tape is applied to the flat surface 402, the contact surface 403, and the upper vertical surface 404. Before operation, the first driving device 300 drives the moving seat 210 to move to the left, so that the position of the scraper 220 corresponds to the position of the first inclined section 405 (that is, when the plate 400 passes the scraper 220, the scraper 220 is located above the first inclined section 405). Then, the driving positioning structure 230 drives the scraper 220 to rotate at a certain angle, so that the rear side edge 221 (blade) of the scraper 220 is perpendicular to the first inclined section 405. Subsequently, the driving positioning structure 230 locks the scraper 220, so that the scraper 220 cannot rotate.
[0026] At work, such as Figure 1 As shown, the scraper 220 is placed on top of the board 400, and the conveying device (not shown in the figure) drives the board 400 to move forward. When the board 400 passes the scraper 220, the scraper 220 first scrapes off the excess edge banding at the first inclined section 405 (from point a to point b). Afterwards, with the scraper 220 positioned at point b, the first drive device 300 drives the movable seat 210 to move to the left, and the drive positioning structure 230 again drives the scraper 220 to rotate at a certain angle, such as... Figure 4 As shown, the rear side 221 (blade) of the scraper 220 is perpendicular to the straight section 406, and then the positioning structure 230 is driven to lock the scraper 220 again so that the scraper 220 cannot rotate; the conveying device continues to drive the plate 400 forward, and the scraper 220 scrapes off the excess edge banding at the straight section 406 (from point b to point c); After that, the scraper 220 is located at point c. There are two ways to deal with the excess edge banding at the second inclined section 407: First, keep the rear side 221 (blade) of the scraper 220 perpendicular to the straight section 406 and keep the drive plate 400 moving forward. Drive the scraper 220 to the right through the first drive device 300 to scrape the excess edge banding at the second inclined section 407 (from point c to point d). Second, drive the positioning structure 230 to drive the scraper 220 to rotate at a certain angle so that the rear side 221 (blade) of the scraper 220 is perpendicular to the second inclined section 407. Drive the positioning structure 230 to lock the scraper 220 again. Then, the conveying device continues to drive the plate 400 forward, and the scraper 220 scrapes away the excess edge banding at the second inclined section 407 (from point c to point d).
[0027] As the board 400 moves forward, the scraper 220 scrapes off the excess edge banding at the first inclined section 405, the excess edge banding at the straight section 406, and the excess edge banding at the second inclined section 407 in sequence by rotating and moving.
[0028] Furthermore, such as Figure 1 , 5 As shown, the scraper assembly 200 also includes a rotating shaft 240, which is rotatably mounted on the movable base 210. The scraper 220 is mounted on the rotating shaft 240, and the drive positioning structure 230 can drive the rotating shaft 240 to rotate and lock the rotating shaft 240.
[0029] The rotating shaft 240 drives the scraper 220 to rotate, which facilitates the driving positioning structure 230 to drive the scraper 220 to rotate and facilitates locking the scraper 220. Furthermore, such as Figure 6 As shown, the drive positioning structure 230 includes: Gear ring 231 is sleeved on rotating shaft 240; Rack 232 is movably mounted on movable seat 210, and rack 232 is located on one side of gear ring 231 and meshes with it; The second drive device 233 is mounted on the movable base 210 and connected to the rack 232. The second drive device 233 can drive the rack 232 to move.
[0030] During operation, the second drive device 233 drives the rack 232 to move, and the rack 232 drives the rotating shaft 240 to rotate through the gear ring 231. As a result, the second drive device 233 can drive the scraper 220 to rotate. Since the second drive device 233 no longer drives the rack 232 to move, the rotating shaft 240 is fixed and the scraper 220 cannot rotate.
[0031] Specifically, the second drive device 233 can be a motor, and the motor shaft is threadedly connected to the rack 232. When the motor shaft rotates, the rack 232 moves, and the rack 232 drives the rotating shaft 240 to rotate through the gear ring 231. Since the motor shaft does not rotate, the rotating shaft 240 cannot drive the rack 232 and the shaft to rotate through the gear ring 231, and thus the scraper 220 is fixed.
[0032] Furthermore, such as Figure 5 , 6 As shown, the second drive device 233 is a cylinder. A first positioning post 234 and a second positioning post 235 are installed on the side of the rack 232 away from the gear ring 231. The first positioning post 234 and the second positioning post 235 are spaced apart along the movement direction (front and back direction) of the rack 232. The movable base 210 is equipped with a first blocking member 211 and a second blocking member 212 that can move along the direction of movement (front and back direction) of the rack 232. The first blocking member 211 and the second blocking member 212 are both located on the side of the rack 232 away from the gear ring 231. The first blocking member 211 and the second blocking member 212 are spaced apart along the direction of movement of the rack 232. The first positioning post 234 and the second positioning post 235 are located between the first blocking member 211 and the second blocking member 212.
[0033] By providing a first positioning post 234, a second positioning post 235, a first blocking member 211, and a second blocking member 212, the second driving device 233 can accurately position the angle of rotation of the scraper 220 even though it uses a cylinder to drive the rack 232 to move.
[0034] For example, such as Figure 4 As shown, the initial state of the scraper 220 is that the rear side 221 (blade) of the scraper 220 is perpendicular to the straight section 406; the cylinder retracts to make the second positioning post 235 abut against the second blocking member 212, so that the rear side 221 (blade) of the scraper 220 remains perpendicular to the straight section 406. Since the first blocking member 211 can move back and forth, the position of the first blocking member 211 in the front and back direction can be adjusted according to the situation (so that the rear side 221 of the scraper 220 is perpendicular to the first inclined section 405). After the adjustment is completed, the cylinder extends and drives the rack 232 to move forward. The rack 232 drives the first positioning post 234 to abut against the rear end of the first blocking member 211. At this time, the rear side 221 (blade) of the scraper 220 is perpendicular to the first inclined section 405. That is, the rotation angle of the scraper 220 can be controlled by adjusting the position of the first blocking member 211 and the second blocking member 212 in the front-back direction.
[0035] When it is necessary to scrape off excess material from the aforementioned sheet 400, the first drive device 300 drives the movable seat 210 to move to the left, such as... Figure 3 As shown, the scraper 220 is positioned to correspond with the first inclined section 405, and then the cylinder extends, driving the rack 232 to move forward. At the same time, the rack 232 drives the scraper 220 to rotate through the gear ring 231 and the rotating shaft 240. When the first positioning post 234 on the rack 232 abuts against the rear end of the first blocking member 211, the rear side 221 (blade) of the scraper 220 is perpendicular to the first inclined section 405; the plate 400 moves forward, and the scraper 220 scrapes off the excess edge banding at the first inclined section 405. After scraping, the first drive device 300 drives the moving seat 210 to move to the left, so that the position of the scraper 220 corresponds to the position of the straight section 406. The cylinder retracts, and the cylinder drives the rack 232 to move backward. At the same time, the rack 232 drives the scraper 220 to rotate through the gear ring 231 and the rotating shaft 240. When the second positioning post 235 on the rack 232 abuts against the front end of the second blocking member 212, the rear side 221 (blade) of the scraper 220 is perpendicular to the straight section 406, the plate 400 moves forward, and the scraper 220 scrapes off the excess edge banding at the straight section 406. While the cylinder remains in a retracted state, the first drive device 300 drives the moving seat 210 to move to the right, and the scraper 220 scrapes off the excess sealing tape at the second inclined section 407.
[0036] Furthermore, both the first blocking member 211 and the second blocking member 212 are threadedly connected to the movable seat 210, and both the first blocking member 211 and the second blocking member 212 are spring pins.
[0037] Both blocking components are threadedly connected to the movable seat 210 to facilitate adjustment of the front and rear positions of the two blocking components; the blocking components use spring-loaded pins, so that the rack 232 and the blocking components are in elastic contact, thereby improving the service life of the scraper 220.
[0038] Furthermore, such as Figure 5 , 6 As shown in Figure 7, the rotating shaft 240 is installed on the left or right side of the movable seat 210. The movable seat 210 has a first receiving groove 213 and a second receiving groove 214 extending in the front-back direction. The second receiving groove 214 is located on the side of the first receiving groove 213 away from the rotating shaft 240. The rack 232 can be installed in the first receiving groove 213 in the front-back direction. At least a portion of the first positioning post 234, the second positioning post 235, the first blocking member 211, and the second blocking member 212 are all placed in the second receiving groove 214.
[0039] The first receiving slot 213 and the second receiving slot 214 are provided in the movable seat 210 to facilitate the use of the space inside the movable seat 210.
[0040] Furthermore, such as Figure 5 As shown, there are two second receiving slots 214, which are spaced apart in the front-to-back direction. The first positioning post 234 is located in the front second receiving slot 214, the first blocking member 211 is installed on the front side inside the front second receiving slot 214, the second positioning post 235 is located in the rear second receiving slot 214, and the second blocking member 212 is installed on the rear side inside the rear second receiving slot 214.
[0041] The second receiving slot 214 is provided in two parts to separate the two positioning posts and the two blocking elements.
[0042] Furthermore, the rotating shaft 240 is mounted on the gear ring 231 in a way that allows it to move up and down, so that the scraper 220 can be adjusted in height and can adapt to plates 400 of different thicknesses.
[0043] Specifically, the bottom of the gear ring 231 has a downwardly extending extension tube, and a tube clamp is installed on the outside of the extension tube. The rotating shaft 240 is installed inside the gear ring 231 and the extension tube, and the tube clamp fixes the rotating shaft 240 and the extension tube together.
[0044] Furthermore, such as Figure 1 As shown, the fixed base 100 has a mounting cavity 110, in which a slide rod 120 and a rotatable lead screw 130 are installed. The slide rod 120 is located above and / or below the lead screw 130. The movable base 210 is located in the mounting cavity 110 and is mounted on the slide rod 120 in a way that allows it to move left and right. The movable base 210 is threadedly connected to the lead screw 130. The first drive device 300 is a servo motor, and the shaft of the servo motor is fixedly connected to the lead screw 130.
[0045] The moving seat 210 is driven by a servo motor and lead screw 130 to precisely control the position of the scraper 220 in the left and right directions.
[0046] Furthermore, such as Figure 1 , 5 As shown, the bottom of the rotating shaft 240 has a positioning plate 241, and a scraper 220 is provided on one side of the positioning plate 241. By providing the positioning plate 241, the scraper 220 can be positioned in the vertical direction.
[0047] During operation, the positioning plate 241 abuts against the top of the plate 400, the plate 400 moves forward, and the scraper 220 scrapes off the excess edge banding at the top of the plate 400.
[0048] It is understandable that the lower end of the scraper 220 is at the same height as the lower end of the positioning plate 241, but the lower end of the scraper 220 is higher than the lower end of the positioning plate 241.
[0049] Although the technical solutions of this utility model have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these technical solutions without departing from the principles and spirit of this utility model, the scope of which is defined by the claims and their equivalents.
Claims
1. An upper scraper mechanism, characterized in that, include: Fixed base; A scraper assembly includes a movable base, a scraper, and a drive positioning structure. The movable base is movably mounted on the fixed base, the scraper is rotatably mounted on the movable base, and the drive positioning structure is mounted on the movable base. The drive positioning structure can drive the scraper to rotate and lock the angle of the scraper relative to the movable base. A first driving device is mounted on the fixed base, and the first driving device is capable of driving the movable base to move left and right.
2. The upper scraper mechanism according to claim 1, characterized in that: The scraper assembly also includes a rotating shaft, which is rotatably mounted on the movable base. The scraper is mounted on the rotating shaft, and the drive positioning structure can drive the rotating shaft to rotate and lock the rotating shaft.
3. The upper scraper mechanism according to claim 2, characterized in that: The driving positioning structure includes: A gear ring is fitted onto the rotating shaft; A rack is movably mounted on the movable seat, the rack being located on one side of the gear ring and meshing with it; A second driving device is mounted on the movable base and connected to the rack, and the second driving device is capable of driving the rack to move.
4. The upper scraper mechanism according to claim 3, characterized in that: The second driving device is a cylinder. A first positioning post and a second positioning post are installed on the side of the rack away from the gear ring. The first positioning post and the second positioning post are spaced apart along the movement direction of the rack. The movable base is equipped with a first blocking member and a second blocking member that can move along the direction of movement of the rack. The first blocking member and the second blocking member are both located on the side of the rack away from the gear ring. The first blocking member and the second blocking member are spaced apart along the direction of movement of the rack. The first positioning post and the second positioning post are located between the first blocking member and the second blocking member.
5. The upper scraper mechanism according to claim 4, characterized in that: Both the first blocking member and the second blocking member are threadedly connected to the movable seat, and both the first blocking member and the second blocking member are spring pins.
6. The upper scraper mechanism according to claim 4 or 5, characterized in that: The rotating shaft is installed on the left or right side of the movable seat. The movable seat has a first receiving groove and a second receiving groove extending in the front-back direction. The second receiving groove is located on the side of the first receiving groove away from the rotating shaft. The rack can be installed in the first receiving groove in the front-back direction. The first positioning post, the second positioning post, at least a portion of the first blocking member, and at least a portion of the second blocking member are all placed in the second receiving groove.
7. The upper scraper mechanism according to claim 6, characterized in that: The second receiving slot is provided in two parts, and the two second receiving slots are spaced apart in the front-to-back direction. The first positioning post is located in the front second receiving slot, and the first blocking member is installed on the front side inside the front second receiving slot. The second positioning post is located in the rear second receiving slot, and the second blocking member is installed on the rear side inside the rear second receiving slot.
8. The upper scraper mechanism according to claim 3, characterized in that: The rotating shaft is mounted on the gear ring and can move up and down.
9. The upper scraper mechanism according to claim 1, characterized in that: The fixed base has a mounting cavity, in which a slide rod and a rotatable lead screw are installed. The slide rod is located above and / or below the lead screw. The movable seat is located in the mounting cavity and is mounted on the slide rod in a way that allows it to move left and right. The movable seat is threadedly connected to the lead screw. The first driving device is a servo motor, and the shaft of the servo motor is fixedly connected to the lead screw.
10. The upper scraper mechanism according to claim 2, characterized in that: The bottom of the rotating shaft has a positioning plate, and the scraper is provided on one side of the positioning plate.