A thickness cutting mechanism of a foamed ceramic plate
By using the third linear module and telescopic mechanism to drive the motor clamping plate for adjustment, the displacement problem caused by resistance during the cutting process of foamed ceramic plates is solved, achieving stable clamping and high-quality cutting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHAN RUIMA BUILDING DECORATION ENG CO LTD
- Filing Date
- 2025-09-04
- Publication Date
- 2026-07-21
AI Technical Summary
During the thickness cutting process, foamed ceramic panels are affected by cutting resistance, which causes displacement and affects the cutting accuracy.
The system employs a third linear module, second and third telescopic mechanisms, and a motor-driven clamping plate to achieve stable clamping, which is then combined with the cutting blade for cutting.
This improves the cutting accuracy of foamed ceramic panels and the practicality of the device, ensuring stable clamping and fixation for different sizes and sides.
Smart Images
Figure CN224527392U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of foamed ceramic board processing technology, specifically a thickness-fixed cutting mechanism for foamed ceramic boards. Background Technology
[0002] Foamed ceramic boards are commonly used as foamed ceramic insulation boards. They are made from raw materials such as clay tailings, ceramic fragments, river silt, and additives, through advanced production processes and foaming technology, and then fired at high temperatures. They can be widely used in the field of building energy conservation.
[0003] During the thickness-fixed cutting process, foamed ceramic panels are placed on the cutting table surface. When the foamed ceramic panel is cut under force, the cutting resistance causes displacement of the panel, affecting the accuracy of the thickness-fixed cutting. To address this, we propose a thickness-fixed cutting mechanism for foamed ceramic panels. Utility Model Content
[0004] In addressing the issue that existing foamed ceramic slabs, when placed on a cutting table surface during thickness cutting, suffer from insufficient displacement due to cutting resistance, this invention provides a thickness cutting mechanism for foamed ceramic slabs. This mechanism offers stable clamping of the foamed ceramic slab, improving the practicality of the device and effectively enhancing cutting quality, thus solving the problems mentioned in the background art.
[0005] The technical solution of this utility model is implemented as follows: A thickness-fixed cutting mechanism for foamed ceramic plates includes a processing table, and a mounting frame is fixedly attached to the top of the processing table. A cutting mechanism is slidably connected below the mounting frame. A support is also provided on the top of the processing table, located directly below the mounting frame. A third linear module is symmetrically arranged on both sides of the support and fixedly attached to the processing table. The third linear module is perpendicular to the position of the mounting frame. At least two second telescopic mechanisms are slidably connected to each third linear module via a second slider. A third telescopic mechanism perpendicular to the position of the second telescopic mechanism is fixedly attached to the top of the second telescopic mechanism. A second motor is fixedly connected to the end of the third telescopic mechanism, and a clamping plate with an L-shaped structure is fixedly connected to the output end of the second motor.
[0006] Optionally, the top of the second telescopic mechanism is fastened to the second connecting seat, and the third telescopic mechanism is fixedly connected to the second connecting seat. The telescopic end of the third telescopic mechanism is connected to the motor mounting seat, and the second motor is fastened to the motor mounting seat. Multiple guide rods are fixedly connected to one end of the motor mounting base, and the ends of the guide rods pass through the second connecting base.
[0007] Optionally, guide sleeves are fixedly connected to the bottom of the second connecting seat and the top of the second slider, and the two guide sleeves are coaxially arranged and slidably connected.
[0008] Optionally, the cutting mechanism includes a first motor, which is connected to the mounting bracket via a sliding structure, and a cutting blade is fixedly connected to the output end of the first motor.
[0009] Optionally, the sliding structure includes a mounting base, a first telescopic mechanism is fixedly connected between the top of the mounting base and the top of the mounting frame, a longitudinally arranged slide rail is tightly fastened on the inner wall of the mounting frame, and the end of the mounting base is slidably connected to the slide rail. The first, second, and third telescopic mechanisms are all electrically operated telescopic poles.
[0010] Optionally, a first linear module is connected to the side wall of the mounting base, the first motor is fixedly connected to the first connecting base, and one side of the first connecting base is connected to the first linear module through a third slider.
[0011] Optionally, a second linear module perpendicular to the position of the third linear module is symmetrically connected to the top of the processing table along the support, and the bottom of the mounting bracket is connected to the second linear module via a first slider.
[0012] Compared with the prior art, this utility model, driven by the third linear module, the second telescopic mechanism, and the third telescopic mechanism, can drive the second motor to slide and adjust in the horizontal and vertical directions. This not only meets the clamping and fixing of foamed ceramic plates of different sizes, but also allows the second motor to drive the clamping plate to rotate when clamping and fixing different sides of the foamed ceramic plate. This enables the top of the clamping plate to rotate and adjust in the horizontal and vertical directions, achieving stable clamping of the foamed ceramic plate, improving the practicality of the device, and effectively improving the cutting quality. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 .
[0015] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 .
[0016] Figure 3 This is a connection diagram of the guide sleeve and the second connecting seat of this utility model.
[0017] Figure 4This is a connection diagram of the third telescopic mechanism and the motor mounting base of this utility model.
[0018] In the diagram: 1. Slide rail; 2. Mounting base; 3. First linear module; 4. Mounting bracket; 5. Cutting blade; 6. First motor; 7. First telescopic mechanism; 8. First slider; 9. Second linear module; 10. Control box; 11. First connecting base; 12. Clamping plate; 13. Processing table; 14. Second telescopic mechanism; 15. Second slider; 16. Third linear module; 17. Third slider; 18. Guide rod; 19. Third telescopic mechanism; 20. Guide sleeve; 21. Second connecting base; 22. Motor mounting base; 23. Second motor; 24. Support. Detailed Implementation
[0019] The technical solution of this utility model will be clearly and completely described below with reference to its embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0020] Reference Figures 1 to 4 This utility model provides a technical solution: a thickness-fixed cutting mechanism for foamed ceramic plates, including a processing table 13, and a mounting frame 4 is fastened to the top of the processing table 13. A support 24 located directly below the mounting frame 4 is also provided on the top of the processing table 13. A third linear module 16 is symmetrically provided on both sides of the support 24 and fastened to the processing table 13, and the third linear module 16 is perpendicular to the mounting frame 4.
[0021] like Figure 1 , 2 As shown, each third linear module 16 is slidably connected to at least two second telescopic mechanisms 14 via a second slider 15. The top of the second telescopic mechanism 14 is fastened to a second connecting seat 21. In order to achieve stable lifting and lowering of the second connecting seat 21, guide sleeves 20 are fixedly connected to the bottom of the second connecting seat 21 and the top of the second slider 15. The two guide sleeves 20 are coaxially arranged and slidably connected. Meanwhile, a third telescopic mechanism 19, perpendicular to the position of the second telescopic mechanism 14, is fastened to the top of the second telescopic mechanism 14, and the third telescopic mechanism 19 is fixedly connected to the second connecting seat 21. A motor mounting seat 22 is connected to the telescopic end of the third telescopic mechanism 19, and the second motor 23 is fastened to the motor mounting seat 22. Multiple guide rods 18 are fixedly connected to one end of the motor mounting seat 22, and the ends of the guide rods 18 are set through the second connecting seat 21. Under the guidance of the guide rods 18, the second motor 23 can be stably slid in the horizontal direction. In addition, such as Figure 2 , 4As shown, a second motor 23 is fixedly connected to the end of the third telescopic mechanism 19, and a clamping plate 12 is fixedly connected to the output end of the second motor 23. The clamping plate 12 has an L-shaped structure. During the clamping operation, under the drive of the third linear module 16, the second telescopic mechanism 14, and the third telescopic mechanism 19, the second motor 23 can be slidably adjusted in the horizontal and vertical directions, which can meet the clamping and fixing of foamed ceramic plates of different sizes. When it is necessary to clamp and fix different sides, the second motor 23 can be controlled to work and drive the clamping plate 12 to rotate, which can drive the top of the clamping plate 12 to be adjusted in the horizontal and vertical directions, thereby stably clamping the foamed ceramic plate. This not only fixes the foamed ceramic plate, but also improves the practicality of the device.
[0022] In summary, the thickness-fixed cutting mechanism for the foamed ceramic board is slidably connected below the mounting frame 4 during use. The cutting mechanism includes a first motor 6, which is connected to the mounting frame 4 via a sliding structure. A cutting blade 5 is fixedly connected to the output end of the first motor 6. The sliding structure includes a mounting base 2, and a first telescopic mechanism 7 is fixedly connected between the top of the mounting base 2 and the top of the mounting frame 4. A longitudinally arranged slide rail 1 is tightly fastened to the inner wall of the mounting frame 4, and the end of the mounting base 2 is slidably connected to the slide rail 1.
[0023] The first linear module 3 is connected to the side wall of the mounting base 2. The first motor 6 is fixedly connected to the first connecting base 11. One side of the first connecting base 11 is connected to the first linear module 3 through the third slider 17. The top of the processing table 13 is symmetrically connected to the support 24 with a second linear module 9 perpendicular to the position of the third linear module 16. The bottom of the mounting frame 4 is connected to the second linear module 9 through the first slider 8.
[0024] This utility model also includes a control box 10, which contains a controller. The first linear module 3, the first motor 6, the first telescopic mechanism 7, the second linear module 9, the second telescopic mechanism 14, the third linear module 16, the third telescopic mechanism 19, and the second motor 23 are all connected to the controller. In actual use, the first telescopic mechanism 7, the second telescopic mechanism 14, and the third telescopic mechanism 19 are all one of the following: electric telescopic rod, cylinder, and hydraulic cylinder.
[0025] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A thickness-fixed cutting mechanism for foamed ceramic panels, comprising a processing table (13), characterized in that, The top of the processing table (13) is fixedly fitted with a mounting bracket (4), and the cutting mechanism is slidably connected below the mounting bracket (4). The top of the processing table (13) is also provided with a support (24) located directly below the mounting bracket (4). A third linear module (16) is symmetrically provided on both sides of the support (24) and fastened to the processing table (13). The third linear module (16) is perpendicular to the mounting frame (4). At least two second telescopic mechanisms (14) are slidably connected to each third linear module (16) through the second slider (15), and a third telescopic mechanism (19) perpendicular to its position is fastened to the top of the second telescopic mechanism (14). The end of the third telescopic mechanism (19) is fixedly connected to the second motor (23), and a clamp (12) is fixedly connected to the output end of the second motor (23). The clamp (12) has an L-shaped structure.
2. The thickness-fixed cutting mechanism for foamed ceramic plates as described in claim 1, characterized in that, The second connecting seat (21) is fastened to the top of the second telescopic mechanism (14), and the third telescopic mechanism (19) is fixedly connected to the second connecting seat (21). The motor mounting seat (22) is connected to the telescopic end of the third telescopic mechanism (19), and the second motor (23) is fastened to the motor mounting seat (22). Multiple guide rods (18) are fixedly connected to one end of the motor mounting base (22), and the ends of the guide rods (18) pass through the second connecting base (21).
3. The thickness-fixed cutting mechanism for foamed ceramic plates as described in claim 2, characterized in that, The bottom of the second connecting seat (21) and the top of the second slider (15) are both fixedly connected with guide sleeves (20), and the two guide sleeves (20) are coaxially arranged and slidably connected.
4. The thickness-fixed cutting mechanism for foamed ceramic plates as described in any one of claims 1-3, characterized in that, The cutting mechanism includes a first motor (6), which is connected to the mounting bracket (4) via a sliding structure, and a cutting blade (5) is fixedly connected to the output end of the first motor (6).
5. The thickness-fixed cutting mechanism for foamed ceramic plates as described in claim 4, characterized in that, The sliding structure includes a mounting base (2), a first telescopic mechanism (7) is fixedly connected between the top of the mounting base (2) and the top of the mounting frame (4), a longitudinally arranged slide rail (1) is tightly fastened on the inner wall of the mounting frame (4), and the end of the mounting base (2) is slidably connected to the slide rail (1). The first telescopic mechanism (7), the second telescopic mechanism (14), and the third telescopic mechanism (19) are all electric telescopic rods.
6. The thickness-fixed cutting mechanism for foamed ceramic plates as described in claim 5, characterized in that, The first linear module (3) is connected to the side wall of the mounting base (2), the first motor (6) is fixedly connected to the first connecting seat (11), and one side of the first connecting seat (11) is connected to the first linear module (3) through the third slider (17).
7. The thickness-fixed cutting mechanism for foamed ceramic plates as described in claim 6, characterized in that, The top of the processing table (13) is symmetrically connected to the support (24) to the second linear module (9) which is perpendicular to the position of the third linear module (16), and the bottom of the mounting bracket (4) is connected to the second linear module (9) through the first slider (8).