A die cutting die knife adjusting structure

By designing a punch adjustment structure, the problem of needing to completely disassemble the die and replace the punch in traditional punching dies has been solved, enabling rapid replacement and precise fixing, reducing production costs and improving workpiece cutting quality.

CN224527456UActive Publication Date: 2026-07-21DONGGUAN ZHONGQI PRECISION MOLD ACCESSORIES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN ZHONGQI PRECISION MOLD ACCESSORIES CO LTD
Filing Date
2025-07-04
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Replacing the punches in traditional punching dies requires disassembling the entire die and removing it from the machine, resulting in production downtime, wasted labor hours, increased production costs, and increased maintenance difficulty.

Method used

A punch adjustment structure was designed, which includes a power component, a placement component, a pressing component, a sliding component, and a replacement component. The workpiece is clamped by a pressure block driven by a cylinder, which enables the punch to be quickly replaced and its position to be accurately fixed.

Benefits of technology

It enables quick replacement of punches, avoiding production downtime and wasting manpower, ensuring precise cutting of workpieces and improving surface quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of punch die punch knife adjusting structure, more specifically, punching die technical field, including power assembly, the upper part of power assembly is equipped with placing assembly, the lower part of power assembly is equipped with compression assembly, the upper part of power assembly is slidably connected with sliding assembly, replacement assembly is installed in the inner chamber of sliding assembly, the inner surface of compression assembly is slidably connected with fixed component.The punch die punch knife adjusting structure of the utility model, by the design of power assembly, placing assembly, compression assembly and fixed component can be realized in die cutting before fixed workpiece, compacting block passes through compacting workpiece, and workpiece is fixed, and then ensure that the relative position of punch and workpiece is always accurate, so that the size of finished product is more accurate, while the impact force of die cutting is easy to make workpiece produce micro amplitude vibration, leading to cut edge, burst or rough section, by vibration inhibition by compacting, can make cut roughness reduce, and then improve surface quality.
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Description

Technical Field

[0001] This utility model relates to the field of punching die technology, and in particular to a punching die punch adjustment structure. Background Technology

[0002] Currently, the roughing die is directly embedded in the upper and lower clamping plates of the die set, and the cutting is controlled by a pressure plate holding the die in place. During the punching process, the high-speed punching can easily cause the die to break at the clamping plate, requiring a new die to be manufactured for replacement. However, since the die is directly embedded in the upper and lower clamping plates of the die set, replacing the die requires removing the roughing die from the machine, resulting in downtime for repairs and wasted labor time.

[0003] In existing equipment, the punches of traditional punching dies are usually installed by directly embedding them in the upper and lower clamping plates of the die frame and fixing them with pressure plates. When replacing them, the entire roughing die must be disassembled and removed from the machine. This not only leads to production stoppage but also causes a large waste of manpower and significantly increases production costs and maintenance difficulty. Therefore, we propose a punching die adjustment structure to solve the above problems. Utility Model Content

[0004] The main purpose of this utility model is to provide a punching die adjustment structure that can effectively solve the problems mentioned above.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A punching die adjusting structure includes a power component, a placement component mounted on the upper part of the power component, a pressing component mounted on the lower part of the power component, a sliding component slidably connected to the upper part of the power component, a replacement component installed in the inner cavity of the sliding component, and a fixing component slidably connected to the inner surface of the pressing component.

[0007] Preferably, the power assembly includes a base plate, a support frame is fixedly connected to the upper end of the base plate, and a cylinder is installed on the upper end of the support frame.

[0008] Preferably, the placement component includes a placement block, which is mounted on the upper end of the base plate, and a recycling trough is installed at both the left and right ends of the placement block.

[0009] Preferably, the compression assembly includes a connecting plate, which is installed at the cylinder output end. Two guide rods are fixedly connected to the upper end of the connecting plate, a limit block is fixedly connected to the lower end of the connecting plate, and two wedge blocks are fixedly connected to the lower end of the connecting plate.

[0010] Preferably, the sliding assembly includes two sliding wedge blocks, the lower ends of which are slidably connected to the upper end of the base plate, two springs are installed at the ends of the two sliding wedge blocks that are close to each other, two sliding rods are installed at the ends of the two sliding wedge blocks that are close to each other, and two contact blocks are installed at the ends of the four springs that are close to the center.

[0011] Preferably, the replacement component includes cutting tools, the lower ends of the two cutting tools are slidably connected to the bottom wall of the inner cavity of the two sliding wedge blocks respectively, the lower ends of the two cutting tools are fixedly connected to two T-blocks, and the inner surfaces of the two cutting tools are threaded with two bolts.

[0012] Preferably, the fixing component includes two sliding rods, the outer surfaces of which are slidably connected to the inner surface of the connecting plate, and two springs are fixedly connected to the lower end of the connecting plate. The lower ends of the two sliding rods and the lower ends of the two springs are jointly fixedly connected to a clamping block.

[0013] Preferably, the outer surfaces of the two springs located in the same part are slidably connected to the inner surface of the contact block located in the same part, and the outer surfaces of the two bolts located in the same part are slidably connected to the inner surface of the sliding wedge block located in the same part.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. This device can fix the workpiece before die cutting by designing a power component, a placement component, a pressing component, and a fixing component. The clamping block clamps the workpiece to fix it, thereby ensuring that the relative position between the punch and the workpiece is always accurate, making the dimensions of the finished product more accurate. At the same time, the impact force of die cutting can easily cause the workpiece to vibrate slightly, resulting in burrs, cracks, or rough cross-sections. By clamping to suppress vibration, the roughness of the cut can be reduced, thereby improving the surface quality.

[0016] 2. This device enables quick tool replacement through its designed sliding and replacement components. Traditionally, tools are fixed to the device, and when a tool is damaged, the entire component needs to be replaced, which is too costly. This device only requires unscrewing the bolts and sliding the tool out to achieve quick tool replacement. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective;

[0019] Figure 3 This is a partial cross-sectional view of the structure of this utility model;

[0020] Figure 4 This is a partial structural cross-sectional view of the present invention from another perspective;

[0021] Figure 5 For the present utility model Figure 4 Enlarged diagram of point A in the middle.

[0022] In the diagram: 1. Power assembly; 2. Placement assembly; 3. Compression assembly; 4. Sliding assembly; 5. Replacement assembly; 6. Fixing assembly; 11. Base plate; 12. Support frame; 13. Cylinder; 21. Placement block; 22. Recycling trough; 31. Connecting plate; 32. Guide rod; 33. Limiting block; 34. Wedge block one; 41. Sliding wedge block two; 42. Spring one; 43. Sliding rod one; 44. Contact block; 51. Cutting tool; 52. T-block; 53. Bolt; 61. Sliding rod two; 62. Spring two; 63. Pressing block. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] Example 1, as Figure 1 As shown, a punching die adjusting structure includes a power component 1, a placement component 2 mounted on the upper part of the power component 1, a pressing component 3 mounted on the lower part of the power component 1, a sliding component 4 slidably connected to the upper part of the power component 1, a replacement component 5 installed in the inner cavity of the sliding component 4, and a fixing component 6 slidably connected to the inner surface of the pressing component 3.

[0025] When implementing this solution, the operator first places the workpiece on the placement component 2, and then the operator activates the power component 1 to lower the pressure component 3 and the fixing component 6, so that the fixing component 6 clamps the workpiece to prevent the workpiece from shaking during die cutting, which would result in the cut workpiece having burrs, cracks and other phenomena.

[0026] At the same time, when the pressing component 3 slides down, the pressing component 3 will press the sliding component 4, which will cause the sliding component 4 to drive the changing component 5 to move laterally, so that the changing component 5 can perform die cutting on the workpiece.

[0027] When it is necessary to change the tool, the operator first unscrews the bolt 53 with a tool, and then the operator can let the tool 51 and the T-block 52 slide out in the inner cavity of the sliding wedge block 41, thereby removing the tool 51 and achieving the effect of quickly changing the tool 51.

[0028] Specifically, in order to clamp the workpiece, such as Figure 2As shown, in this scheme, the power assembly 1 includes a base plate 11, a support frame 12 is fixedly connected to the upper end of the base plate 11, and a cylinder 13 is installed on the upper end of the support frame 12.

[0029] For further details, please refer to [link / reference]. Figure 3 The placement component 2 includes a placement block 21, which is installed on the upper end of the base plate 11. A recycling trough 22 is installed on both the left and right ends of the placement block 21.

[0030] For further details, please refer to [link / reference]. Figure 4 The compression assembly 3 includes a connecting plate 31, which is installed at the output end of the cylinder 13. Two guide rods 32 are fixedly connected to the upper end of the connecting plate 31, a limit block 33 is fixedly connected to the lower end of the connecting plate 31, and two wedge blocks 34 are fixedly connected to the lower end of the connecting plate 31.

[0031] For further details, please refer to [link / reference]. Figure 4 The fixing component 6 includes two sliding rods 61. The outer surfaces of the two sliding rods 61 are slidably connected to the inner surface of the connecting plate 31. Two springs 62 are fixedly connected to the lower end of the connecting plate 31. The lower ends of the two sliding rods 61 and the lower ends of the two springs 62 are fixedly connected to a clamping block 63.

[0032] When implementing this solution, the operator first places the workpiece on the placement block 21, and then the operator activates the cylinder 13 to lower the connecting plate 31, guide rod 32, limit block 33, wedge block 34, sliding rod 61, spring 62 and clamping block 63, so that the clamping block 63 clamps the workpiece to prevent the workpiece from shaking during die cutting, which would result in burrs, cracks and other phenomena in the cut workpiece.

[0033] Example 2: This example involves die-cutting the workpiece based on Example 1.

[0034] Specifically, in order to die-cut the workpiece, such as Figure 5 As shown, in this scheme, the sliding component 4 includes two sliding wedge blocks 41. The lower ends of the two sliding wedge blocks 41 are slidably connected to the upper end of the base plate 11. Two springs 42 are installed at the ends of the two sliding wedge blocks 41 that are close to each other. Two sliding rods 43 are installed at the ends of the two sliding wedge blocks 41 that are close to each other. Two contact blocks 44 are installed at the ends of the four springs 42 that are close to the center.

[0035] For further details, please refer to [link / reference]. Figure 5 The replacement component 5 includes a cutting tool 51. The lower ends of the two cutting tools 51 are slidably connected to the bottom wall of the inner cavity of the two sliding wedge blocks 41, respectively. The lower ends of the two cutting tools 51 are fixedly connected to two T-blocks 52, and the inner surfaces of the two cutting tools 51 are threaded with two bolts 53.

[0036] For further details, please refer to [link / reference]. Figure 5The outer surfaces of the two springs 42 located in the same part are slidably connected to the inner surface of the contact block 44 located in the same part, and the outer surfaces of the two bolts 53 located in the same part are slidably connected to the inner surface of the sliding wedge block 41 located in the same part.

[0037] When this solution is implemented, as the clamping block 63 slides down, the wedge block 34 will press the sliding wedge block 41, which will cause the sliding wedge block 41 to drive the spring 42, the sliding rod 43, the contact block 44 and the cutter 51 to move laterally, so that the cutter 51 can perform die cutting on the workpiece.

[0038] At the same time, when the clamping block 63 is pressed down, the second spring 62 will contract, thereby allowing the clamping block 63 to buffer when clamping the workpiece, avoiding damage to the workpiece. When the second sliding wedge block 41 slides, the contact block 44 will contact the placement block 21 first. At this time, the first spring 42 will contract, thereby preventing the tool 51 from directly contacting the tool and causing damage to the tool 51.

[0039] Furthermore, after the workpiece is die-cut by the cutting tool 51, the recycling tank 22 will catch the waste material of the workpiece, thereby preventing the waste material from being piled up randomly.

[0040] When it is necessary to change the tool, the operator first unscrews the bolt 53 with a tool, and then the operator can let the tool 51 and the T-block 52 slide out in the inner cavity of the sliding wedge block 41, thereby removing the tool 51 and achieving the effect of quickly changing the tool 51.

[0041] In summary, the implementation process of this utility model is as follows:

[0042] The operator first places the workpiece on the placement block 21, and then the operator starts the cylinder 13 to lower the connecting plate 31, guide rod 32, limit block 33, wedge block 1 34, sliding rod 2 61, spring 2 62 and clamping block 63, so that the clamping block 63 clamps the workpiece to prevent the workpiece from shaking during die cutting, which would result in the cut workpiece having burrs, cracks and other phenomena.

[0043] At the same time, when the clamping block 63 slides down, the wedge block 34 will press the sliding wedge block 41, which will cause the sliding wedge block 41 to drive the spring 42, the sliding rod 43, the contact block 44 and the cutter 51 to move laterally, so that the cutter 51 can perform die cutting on the workpiece.

[0044] At the same time, when the clamping block 63 is pressed down, the second spring 62 will contract, thereby allowing the clamping block 63 to buffer when clamping the workpiece, avoiding damage to the workpiece. When the second sliding wedge block 41 slides, the contact block 44 will contact the placement block 21 first. At this time, the first spring 42 will contract, thereby preventing the tool 51 from directly contacting the tool and causing damage to the tool 51.

[0045] When it is necessary to change the tool, the operator first unscrews the bolt 53 with a tool, and then the operator can let the tool 51 and the T-block 52 slide out in the inner cavity of the sliding wedge block 41, thereby removing the tool 51 and achieving the effect of quickly changing the tool 51.

[0046] It should be noted that the specific installation method, circuit connection method, and control method of the cylinder 13 and other components used in this utility model are all conventional designs, and will not be described in detail in this utility model.

[0047] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A punching die adjusting structure, comprising a power assembly (1), characterized in that: The power assembly (1) is equipped with a placement assembly (2) on its upper part, a pressure assembly (3) is equipped with a lower part of the power assembly (1), a sliding assembly (4) is slidably connected to the upper part of the power assembly (1), a replacement assembly (5) is installed in the inner cavity of the sliding assembly (4), and a fixing assembly (6) is slidably connected to the inner surface of the pressure assembly (3).

2. The punching die adjustment structure according to claim 1, characterized in that: The power assembly (1) includes a base plate (11), a support frame (12) is fixedly connected to the upper end of the base plate (11), and a cylinder (13) is installed on the upper end of the support frame (12).

3. The punching die adjustment structure according to claim 2, characterized in that: The placement component (2) includes a placement block (21), which is installed on the upper end of the base plate (11). The left and right ends of the placement block (21) are equipped with recycling troughs (22).

4. The punching die adjusting structure according to claim 2, characterized in that: The compression assembly (3) includes a connecting plate (31), which is installed at the output end of the cylinder (13). Two guide rods (32) are fixedly connected to the upper end of the connecting plate (31), a limit block (33) is fixedly connected to the lower end of the connecting plate (31), and two wedge blocks (34) are fixedly connected to the lower end of the connecting plate (31).

5. The punching die adjusting structure according to claim 2, characterized in that: The sliding assembly (4) includes two sliding wedge blocks (41), the lower ends of the two sliding wedge blocks (41) are slidably connected to the upper end of the base plate (11), two springs (42) are installed at the ends of the two sliding wedge blocks (41) that are close to each other, two sliding rods (43) are installed at the ends of the two sliding wedge blocks (41) that are close to each other, and two contact blocks (44) are installed at the ends of the four springs (42) that are close to the center.

6. The punching die adjustment structure according to claim 5, characterized in that: The replacement component (5) includes a cutting tool (51). The lower ends of the two cutting tools (51) are slidably connected to the bottom wall of the inner cavity of the two sliding wedge blocks (41). The lower ends of the two cutting tools (51) are fixedly connected to two T-blocks (52). The inner surfaces of the two cutting tools (51) are threaded with two bolts (53).

7. The punching die adjusting structure according to claim 4, characterized in that: The fixing component (6) includes two sliding rods (61), the outer surfaces of the two sliding rods (61) are slidably connected to the inner surface of the connecting plate (31), and two springs (62) are fixedly connected to the lower end of the connecting plate (31). The lower ends of the two sliding rods (61) and the lower ends of the two springs (62) are fixedly connected to a pressing block (63).

8. The punching die adjusting structure according to claim 6, characterized in that: The outer surfaces of the two springs (42) located in the same part are slidably connected to the inner surface of the contact block (44) located in the same part, and the outer surfaces of the two bolts (53) located in the same part are slidably connected to the inner surface of the sliding wedge block (41) located in the same part.