A surface treatment device for pc members
By designing a PC component surface treatment device that combines a detachable mold assembly and a drive component, the problem of low single-processing efficiency in the existing technology is solved, enabling mass production and convenient demolding of PC components.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI ZHUQIANG INTELLIGENT MFG TECH CO LTD
- Filing Date
- 2025-08-25
- Publication Date
- 2026-07-21
AI Technical Summary
Existing PC component surface treatment equipment can only process one group of components at a time, resulting in low processing efficiency and making it unsuitable for mass production.
A surface treatment device for PC components is designed, comprising a base plate, a mold assembly, a support plate, a lifting cylinder, a smoothing seat, a moving component, and a driving component. The mold assembly is detachable, and the lifting cylinder and the driving component work together to smooth PC components with multiple mold assemblies.
This enables mass production of PC components, improves processing efficiency, and facilitates mold disassembly and PC component removal.
Smart Images

Figure CN224527519U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PC component processing technology, specifically a PC component surface treatment device. Background Technology
[0002] Precast concrete (PC) components refer to concrete products manufactured in factories using standardized and mechanized methods. In contrast, traditional cast-in-place concrete requires on-site formwork, pouring, and curing. Precast concrete components are widely used in construction, transportation, water conservancy, and other fields, playing a vital role in the national economy.
[0003] Patent CN221021634U discloses a PC component surface treatment device, including a vehicle body and a mold body installed on the surface of the vehicle body, and a smoothing component disposed on the surface of the vehicle body; by activating a hydraulic rod under the support frame and by installing a rotating disk on the pressure block, the pressure block on the hydraulic rod is driven to move upwards towards the mold body, thereby controlling the pre-forming force anti-camber generated above during the production of PC components.
[0004] The PC component surface treatment device mentioned in the above patent can only process one group of PC components at a time, which has low processing efficiency and is not suitable for mass production of PC components. Therefore, we need to propose a PC component surface treatment device. Utility Model Content
[0005] The purpose of this invention is to provide a PC component surface treatment device that has the advantage of enabling mass production of PC components, thereby solving the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides a PC component surface treatment device, including a base plate, on the top of which a base is fixedly installed; several sets of molds for producing PC components are equidistantly installed on the top of the base, the mold sets being detachable; a support plate disposed above the mold sets, with lifting cylinders fixedly installed on both sides of the top of the support plate, the telescopic ends of the lifting cylinders penetrating the support plate and extending to the bottom of the support plate where a smoothing seat is fixedly connected; a moving component for moving the support plate to smooth the PC components of the multiple sets of molds, the moving component being disposed on both sides of the base; and a drive component for providing driving force to the moving component, the drive component being installed in conjunction with the moving component.
[0007] Preferably, the moving component includes Side plates fixedly installed at the four corners of the bottom of the support plate; A roller is installed at the bottom of one side of the side plate, the bottom of the roller making rolling contact with the top of the base plate; and A limiting component is provided between the side plate and the bottom plate to prevent the side plate from separating from the bottom plate.
[0008] Preferably, the limiting component includes A limiting block fixedly installed at the bottom of the side plate; and A limiting groove is formed at the top of the base plate, and the surface of the limiting block is slidably connected to the inner wall of the limiting groove.
[0009] Preferably, the driving component includes A fixing plate is fixedly installed on the inner side of the two sets of side plates that are symmetrically arranged; A drive motor and a gear are respectively disposed on the upper and lower sides of the fixed plate; the output shaft of the drive motor passes through the fixed plate and is fixedly connected to the top of the gear; and Gear plates are fixedly installed on both sides of the base, and one side of the gear meshes with the surface of the gear plate.
[0010] Preferably, the mold assembly includes; Several sets of templates are symmetrically arranged in pairs on the top of the base, and the bottom of each set of templates is hinged to the top of the base via hinges; and A snap-fit assembly for snapping together two adjacent sets of templates.
[0011] Preferably, the snap-fit assembly includes Slots formed at both ends of the top of the template; and A buckle adapted to the card slot, wherein the two ends of the buckle are respectively engaged in the inner cavity of two adjacent sets of card slots.
[0012] Preferably, a steel reinforcement frame is provided between the four sets of templates, and each of the four sets of templates has an insertion hole adapted to the steel reinforcement frame on its inner side, and the end of the steel reinforcement frame is inserted into the inner cavity of the insertion hole.
[0013] Compared with the prior art, the beneficial effects of this utility model are: This invention enables the mass production of PC components by setting several sets of molds on the top of the base. During the production process, the user can pour the raw materials into the mold sets and lower the height of the smoothing seat to the position where its bottom is in contact with the top of the template by using a lifting cylinder. Then, through the cooperation of the drive component and the moving component, the smoothing seat can be driven to smooth the PC components in the mold set one by one. The mold sets in this device are detachable, which makes it easy to remove the molds after the PC components are produced. With the setting of this device, it has the advantage of being able to mass produce PC components. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the smoothing seat of this utility model; Figure 3 This is a schematic diagram of the structure of the drive component of this utility model; Figure 4 This is a schematic diagram of the snap-fit assembly of this utility model; Figure 5 This is a schematic diagram of the socket structure of this utility model.
[0015] In the diagram: 1. Base plate; 2. Base; 3. Support plate; 4. Lifting cylinder; 5. Smoothing seat; 6. Side plate; 7. Roller; 8. Limiting block; 9. Limiting groove; 10. Fixing plate; 11. Drive motor; 12. Gear; 13. Tooth plate; 14. Template; 15. Hinge; 16. Slot; 17. Buckle; 18. Rebar frame; 19. Insertion hole. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-5 This utility model provides a PC component surface treatment device, including a base plate 1, a base 2 fixedly installed on the top of the base plate 1; several sets of molds for producing PC components are equidistantly installed on the top of the base 2, the mold sets are detachable; the mold sets include several sets of templates 14 symmetrically arranged in pairs on the top of the base 2, a steel reinforcement frame 18 is provided between the four sets of templates 14, and the inner side of each of the four sets of templates 14 is provided with an insertion hole 19 adapted to the steel reinforcement frame 18, the end of the steel reinforcement frame 18 is inserted into the inner cavity of the insertion hole 19, and the bottom of each set of templates 14 is hinged to the top of the base 2 by a hinge 15; and a snap-fit assembly for snapping and fixing two adjacent sets of templates 14 together, the snap-fit assembly including a slot 16 opened at both ends of the top of the template 14; and a buckle 17 adapted to the slot 16, the two ends of the buckle 17 being snapped into the inner cavity of the two adjacent sets of slots 16 respectively.
[0018] This embodiment includes multiple sets of molds, not limited to the number shown in the attached drawings. The mold sets in this embodiment are detachable, meaning that the template 14 can be opened after the PC component is produced to facilitate removal of the PC component. In use, the user can erect the four sets of templates 14 and insert the ends of the reinforcing steel frame 18 into the corresponding holes 19. Then, the clips 17 are engaged in the slots 16 at the top of the template 14. At this point, the four sets of templates 14 are fixed, and the reinforcing steel frame 18 is also fixed between the four sets of templates 14. The user can then pour concrete between the four sets of templates 14 to process the PC component.
[0019] Preferably, the device also includes a support plate 3 located above the mold assembly. Lifting cylinders 4 are fixedly installed on both sides of the top of the support plate 3. The telescopic ends of the lifting cylinders 4 pass through the support plate 3 and extend to the bottom of the support plate 3, where a smoothing seat 5 is fixedly connected. Through the coordinated use of the lifting cylinders 4 and the smoothing seat 5, after concrete is poured into the four mold assemblies, the user can move the smoothing seat 5 downwards using the lifting cylinders 4, so that the bottom of the smoothing seat 5 fits against the top of the template 14. Then, the driving component and the moving component drive the smoothing seat 5 to move, smoothing the top of the PC component. The moving component and the driving component work together to continuously smooth the PC components produced in batches.
[0020] It is worth noting that this device also includes a moving assembly for moving the support plate 3 to smooth the PC components of multiple mold groups. The moving assembly is located on both sides of the base 2. The moving assembly includes side plates 6 fixedly installed at the four corners of the bottom of the support plate 3; and rollers 7 installed on the bottom of one side of the side plate 6, with the bottom of the rollers 7 rolling in contact with the top of the base plate 1. It also includes a drive assembly for providing driving force to the moving assembly. The drive assembly is installed in conjunction with the moving assembly. The drive assembly includes a fixed plate 10 fixedly installed on the inner side of the two symmetrically arranged side plates 6; a drive motor 11 and a gear 12 respectively located on the upper and lower sides of the fixed plate 10, with the output shaft of the drive motor 11 passing through the fixed plate 10 and fixedly connected to the top of the gear 12; and toothed plates 13 fixedly installed on both sides of the base 2, with one side of the gear 12 meshing with the surface of the toothed plate 13.
[0021] By using the drive component and the moving component together, when it is necessary to move the smoothing seat 5 to treat the surface of the PC component, the drive motor 11 can drive the gear 12 to rotate. Since the toothed plate 13 meshes with the gear 12, when the gear 12 rotates, it will drive the side plate 6 and the support plate 3 to move through the fixed plate 10, and then drive the smoothing seat 5 to move through the lifting cylinder 4 to smooth the surface of the PC component.
[0022] The device further includes a limiting component disposed between the side plate 6 and the bottom plate 1 to prevent the side plate 6 from detaching from the bottom plate 1. The limiting component includes a limiting block 8 fixedly installed at the bottom of the side plate 6 and a limiting groove 9 formed at the top of the bottom plate 1. The surface of the limiting block 8 is slidably connected to the inner wall of the limiting groove 9. In this embodiment, the limiting component prevents the side plate 6 from detaching from the bottom plate 1. When the side plate 6 moves, it causes the limiting block 8 to slide within the cavity of the limiting groove 9.
[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A surface treatment device for PC components, characterized in that, include A base plate (1) is fixedly mounted on the top of the base plate (1); Several sets of molds for producing PC components are equidistantly installed on the top of the base (2), and the mold sets are detachable. A support plate (3) is provided above the mold assembly. Lifting cylinders (4) are fixedly installed on both sides of the top of the support plate (3). The telescopic end of the lifting cylinder (4) passes through the support plate (3) and extends to the bottom of the support plate (3) where a smoothing seat (5) is fixedly connected. A moving component for moving the support plate (3) to smooth the PC components of multiple mold groups, the moving component being located on both sides of the base (2); as well as A drive component for providing driving force to a moving component, the drive component being installed in conjunction with the moving component.
2. The PC component surface treatment device according to claim 1, characterized in that: The mobile component includes Side plates (6) are fixedly installed at the four corners of the bottom of the support plate (3); A roller (7) is installed at the bottom of one side of the side plate (6), and the bottom of the roller (7) makes rolling contact with the top of the base plate (1); and A limiting component is provided between the side plate (6) and the bottom plate (1) to prevent the side plate (6) from separating from the bottom plate (1).
3. The PC component surface treatment device according to claim 2, characterized in that: The limiting component includes A limiting block (8) fixedly installed at the bottom of the side plate (6); and A limiting groove (9) is formed on the top of the base plate (1), and the surface of the limiting block (8) is slidably connected to the inner wall of the limiting groove (9).
4. The PC component surface treatment device according to claim 2, characterized in that: The driving component includes Fixing plates (10) are fixedly installed on the inner side of the two sets of side plates (6) that are symmetrically arranged; A drive motor (11) and a gear (12) are respectively disposed on the upper and lower sides of the fixed plate (10). The output shaft of the drive motor (11) passes through the fixed plate (10) and is fixedly connected to the top of the gear (12); and The gear (12) is fixedly installed on both sides of the base (2), and one side of the gear (12) meshes with the surface of the gear plate (13).
5. The PC component surface treatment apparatus according to claim 1, characterized in that: The mold assembly includes Several sets of templates (14) are symmetrically arranged in pairs on the top of the base (2), and the bottom of each set of templates (14) is hinged to the top of the base (2) by a hinge (15); and A snap-fit assembly for snapping together two adjacent sets of templates (14).
6. The PC component surface treatment apparatus according to claim 5, characterized in that: The snap-fit assembly includes Slots (16) are formed at both ends of the top of the template (14); and The buckle (17) is adapted to the card slot (16), and the two ends of the buckle (17) are respectively engaged in the inner cavity of the two adjacent sets of card slots (16).
7. The PC component surface treatment apparatus according to claim 5, characterized in that: A steel reinforcement frame (18) is provided between the four sets of templates (14), and the inner side of each of the four sets of templates (14) is provided with an insertion hole (19) that is compatible with the steel reinforcement frame (18). The end of the steel reinforcement frame (18) is inserted into the inner cavity of the insertion hole (19).