A rapid demoulding device for steam-cured aerated bricks

Abstract

The utility model relates to the technical field of aerated brick processing, and disclose a kind of steam pressure aerated brick quick demoulding device, including device base, the device base front and rear side inner wall is fixedly installed with No. 1 mould mechanism, the device base left and right side inner wall is fixedly installed with No. 2 mould mechanism, the device base inner bottom is fixedly installed with No. 3 mould mechanism, the device base both sides are fixedly installed with No. 1 support plate, and two No. 1 support plate upper end surface is fixedly installed with cleaning mechanism. By the telescopic of No. 1 telescopic link and No. 2 telescopic link, No. 1 mould plate and No. 2 mould plate and No. 3 mould plate are mutually clamped and adhere to each other, complete aerated brick mould is formed, then after aerated brick forming is completed, No. 1 telescopic link and No. 2 telescopic link contract, so that No. 1 mould plate and No. 2 mould plate fall off from No. 3 mould plate, and demoulding is completed, then by the telescopic of No. 4 telescopic link, aerated brick finished product rises, and staff takes out finished product conveniently.

Description

Technical Field

[0001] This utility model relates to the field of aerated concrete block processing technology, specifically a rapid demolding device for autoclaved aerated concrete blocks. Background Technology

[0002] Autoclaved aerated concrete (AAC) bricks are a new type of lightweight wall material with closed micropores, made from fly ash, lime, and gypsum as the main raw materials, with the addition of an appropriate amount of a foaming agent. They are produced by pouring, static curing, cutting, and high-temperature autoclaving. They are mainly suitable for infill walls of frame and high-rise buildings, non-load-bearing partition walls, composite insulation layers of exterior walls of energy-saving buildings, and self-insulating exterior walls.

[0003] In the traditional autoclaved aerated concrete (AAC) block production process, workers may need to remove the bricks after production. However, the large amount of work involved in removing the bricks can reduce the demolding efficiency, increase the workload of workers, and waste human resources. In addition, after the AAC blocks are demolded, some impurities may remain on the surface of the mold. If they are not cleaned in time, they may affect the molding quality of the next batch of AAC blocks. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a rapid demolding device for autoclaved aerated concrete blocks, which has the advantages of rapid demolding and good impurity removal, thus solving the problems mentioned in the background art.

[0005] This utility model provides the following technical solution: a rapid demolding device for autoclaved aerated concrete blocks, comprising a device base, multiple support blocks fixedly installed on the lower end face of the device base, a first mold mechanism fixedly installed on the front and rear inner walls of the device base, a second mold mechanism fixedly installed on the left and right inner walls of the device base, a third mold mechanism fixedly installed on the inner bottom surface of the device base, a first support plate fixedly installed on both sides of the device base, and a cleaning mechanism fixedly installed on the upper surface of the two first support plates.

[0006] As a preferred technical solution of this utility model, the first mold mechanism includes a first telescopic rod, a first mold plate is fixedly installed on the front end face of the first telescopic rod, a first heat insulation layer is fixedly installed on the front end face of the first mold plate, and a first slider is fixedly installed on the lower end face of the first mold plate.

[0007] As a preferred embodiment of this utility model, the second mold mechanism includes a second telescopic rod, a second mold plate is fixedly installed on the front end face of the second telescopic rod, a second heat insulation layer is fixedly installed on the front end face of the second mold plate, and a second slider is fixedly installed on the lower end face of the second mold plate.

[0008] As a preferred embodiment of this utility model, the cleaning mechanism includes a second support plate, a third telescopic rod is fixedly installed on the lower end face of the second support plate, a connecting plate is fixedly installed on the lower end face of the third telescopic rod, and a scraper is fixedly installed on the outer side of the connecting plate.

[0009] As a preferred technical solution of this utility model, two vacuum cleaners are fixedly installed on the upper surface of the second support plate, and telescopic air guide pipes are fixedly installed on the output ends of the two vacuum cleaners.

[0010] As a preferred technical solution of this utility model, the No. 3 mold mechanism includes a No. 4 telescopic rod and a support base. The upper surface of the support base is provided with multiple sliding grooves. The No. 3 mold plate is fixedly installed on the upper surface of the No. 4 telescopic rod, and the No. 3 heat insulation layer is fixedly installed on the upper surface of the No. 3 mold plate.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This autoclaved aerated concrete (AAC) block rapid demolding device uses the extension and retraction of the first and second telescopic rods to interlock and fit the first and second mold plates with the third mold plate, forming a complete AAC block mold. After the AAC block is formed, the first and second telescopic rods retract to detach the first and second mold plates from the third mold plate, completing the demolding. Then, the fourth telescopic rod extends and retracts to raise the finished AAC block, making it easy for workers to remove the finished product.

[0013] 2. This rapid demolding device for autoclaved aerated concrete (AAC) blocks uses the extension and retraction of telescopic rods No. 1 and No. 2 to interlock and adhere Mold Plates No. 1 and No. 2 to Mold Plate No. 3. Then, by extending and retracting the No. 3 telescopic rod, a scraper is used to scrape against Mold Plates No. 1 and No. 2 to clean impurities from their surfaces. The scraped impurities are then collected by a vacuum cleaner to prevent them from affecting the quality of the next batch of AAC blocks. Attached Figure Description

[0014] Figure 1 This is an isometric schematic diagram of the present invention;

[0015] Figure 2 This is a schematic cross-sectional view of the base of the device of this utility model;

[0016] Figure 3 This is an isometric schematic diagram of the No. 1 mold mechanism of this utility model;

[0017] Figure 4 This is an isometric schematic diagram of the No. 2 mold mechanism of this utility model;

[0018] Figure 5 This is a cross-sectional schematic diagram of the cleaning mechanism of this utility model;

[0019] Figure 6 This is an isometric schematic diagram of the No. 3 mold mechanism of this utility model.

[0020] In the diagram: 1. Support block; 2. Device base; 3. Mold mechanism 1; 4. Mold mechanism 2; 5. Support plate 1; 6. Cleaning mechanism; 7. Mold mechanism 3; 301. Telescopic rod 1; 302. Mold plate 1; 303. Insulation layer 1; 304. Slider 1; 401. Telescopic rod 2; 402. Mold plate 2; 403. Insulation layer 2; 404. Slider 2; 601. Support plate 2; 602. Vacuum cleaner; 603. Telescopic air pipe; 604. Scraper; 605. Connecting plate; 606. Telescopic rod 3; 701. Telescopic rod 4; 702. Support base; 703. Mold plate 3; 704. Insulation layer 3; 705. Slide groove. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-6 A rapid demolding device for autoclaved aerated concrete blocks includes a device base 2, multiple support blocks 1 fixedly installed on the lower end face of the device base 2, a first mold mechanism 3 fixedly installed on the front and rear inner walls of the device base 2, a second mold mechanism 4 fixedly installed on the left and right inner walls of the device base 2, a third mold mechanism 7 fixedly installed on the inner bottom surface of the device base 2, a first support plate 5 fixedly installed on both sides of the device base 2, and a cleaning mechanism 6 fixedly installed on the upper end face of the two first support plates 5.

[0023] In the above structure, the support block 1 is used to support the device base 2. The first mold mechanism 3, the second mold mechanism 4 and the third mold mechanism 7 can be spliced ​​together to form a complete aerated brick mold. The cleaning mechanism 6 is fixed to the upper end of the aerated brick mold by the first support plate 5.

[0024] In a preferred embodiment, the first mold mechanism 3 includes a first telescopic rod 301, a first mold plate 302 is fixedly installed on the front end face of the first telescopic rod 301, a first heat insulation layer 303 is fixedly installed on the front end face of the first mold plate 302, and a first slider 304 is fixedly installed on the lower end face of the first mold plate 302. The second mold mechanism 4 includes a second telescopic rod 401, a second mold plate 402 is fixedly installed on the front end face of the second telescopic rod 401, a second heat insulation layer 403 is fixedly installed on the front end face of the second mold plate 402, and a second slider 404 is fixedly installed on the lower end face of the second mold plate 402. The third mold mechanism 7 includes a fourth telescopic rod 701 and a support base 702. The upper end face of the support base 702 is provided with multiple sliding grooves 705. The upper end face of the fourth telescopic rod 701 is fixedly installed with the third mold plate 703, and the upper end face of the third mold plate 703 is fixedly installed with the third heat insulation layer 704.

[0025] In the above structure, the extension and retraction of the first telescopic rod 301 and the second telescopic rod 401 allow the first mold plate 302 and the second mold plate 402 to fit together with the third mold plate 703 to form a complete aerated concrete block mold. Then, the aerated concrete block is autoclaved. The first insulation layer 303, the second insulation layer 403, and the third insulation layer 704 are used to insulate the temperature flow during the aerated concrete block production process, preventing high temperatures from affecting the service life of the telescopic rods and thus increasing the lifespan of the device. After the aerated concrete block is formed, the first telescopic rod 301 and the second telescopic rod 401 retract, causing the first mold plate 302 and the second mold plate 402 to detach from the third mold plate 703, thus completing the demolding operation. Then, the fourth telescopic rod 701 extends and retracts to lift the finished aerated concrete block, making it easier for workers to remove the finished product and increasing the production efficiency of the aerated concrete block.

[0026] In a preferred embodiment, the cleaning mechanism 6 includes a second support plate 601, a third telescopic rod 606 fixedly installed on the lower end face of the second support plate 601, a connecting plate 605 fixedly installed on the lower end face of the third telescopic rod 606, a scraper 604 fixedly installed on the outer side of the connecting plate 605, and two vacuum cleaners 602 fixedly installed on the upper end face of the second support plate 601. Each of the two vacuum cleaners 602 has a telescopic air duct 603 fixedly installed at its output end.

[0027] In the above structure, the extension and retraction of the third telescopic rod 606 causes the scraper 604 to scrape the first mold plate 302 and the second mold plate 402, thereby cleaning the impurities on the surface of the first mold plate 302 and the second mold plate 402. The vacuum cleaner 602 collects the scraped impurities, thereby preventing the impurities from affecting the quality of the next batch of aerated concrete blocks.

[0028] The working principle is as follows: the extension and retraction of the first telescopic rod 301 and the second telescopic rod 401 allow the first mold plate 302 and the second mold plate 402 to fit together with the third mold plate 703 to form a complete aerated concrete block mold. Then, the scraper 604 in the cleaning mechanism 6 is used to clean the impurities on the surface of the first mold plate 302 and the second mold plate 402, and the vacuum cleaner 602 collects the scraped impurities, thus preventing impurities from affecting the quality of the aerated concrete block. After cleaning, the aerated concrete block forming operation is carried out. After the aerated concrete block is formed, the first telescopic rod 301 and the second telescopic rod 401 are retracted, causing the first mold plate 302 and the second mold plate 402 to detach from the third mold plate 703, thus completing the demolding operation. Then, the fourth telescopic rod 701 is extended and retracted to lift the finished aerated concrete block, making it easier for workers to remove the finished product and increasing the production efficiency of aerated concrete blocks.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid demolding device for autoclaved aerated concrete blocks, comprising a device base (2), characterized in that: Multiple support blocks (1) are fixedly installed on the lower end face of the device base (2). A first mold mechanism (3) is fixedly installed on the inner walls of the front and rear sides of the device base (2). A second mold mechanism (4) is fixedly installed on the inner walls of the left and right sides of the device base (2). A third mold mechanism (7) is fixedly installed on the inner bottom surface of the device base (2). A first support plate (5) is fixedly installed on both sides of the device base (2). A cleaning mechanism (6) is fixedly installed on the upper end face of the two first support plates (5).

2. The rapid demolding device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The first mold mechanism (3) includes a first telescopic rod (301), a first mold plate (302) is fixedly installed on the front end face of the first telescopic rod (301), a first heat insulation layer (303) is fixedly installed on the front end face of the first mold plate (302), and a first slider (304) is fixedly installed on the lower end face of the first mold plate (302).

3. The rapid demolding device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The second mold mechanism (4) includes a second telescopic rod (401), a second mold plate (402) is fixedly installed on the front end face of the second telescopic rod (401), a second heat insulation layer (403) is fixedly installed on the front end face of the second mold plate (402), and a second slider (404) is fixedly installed on the lower end face of the second mold plate (402).

4. The rapid demolding device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The cleaning mechanism (6) includes a second support plate (601), a third telescopic rod (606) is fixedly installed on the lower end face of the second support plate (601), a connecting plate (605) is fixedly installed on the lower end face of the third telescopic rod (606), and a scraper (604) is fixedly installed on the outer side of the connecting plate (605).

5. The rapid demolding device for autoclaved aerated concrete blocks according to claim 4, characterized in that: Two vacuum cleaners (602) are fixedly installed on the upper surface of the second support plate (601), and telescopic air guide pipes (603) are fixedly installed on the output ends of the two vacuum cleaners (602).

6. The rapid demolding device for autoclaved aerated concrete blocks according to claim 1, characterized in that: The No. 3 mold mechanism (7) includes a No. 4 telescopic rod (701) and a support base (702). The upper surface of the support base (702) is provided with multiple sliding grooves (705). The No. 3 mold plate (703) is fixedly installed on the upper surface of the No. 4 telescopic rod (701). The No. 3 heat insulation layer (704) is fixedly installed on the upper surface of the No. 3 mold plate (703).

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