Wire saw electroplated gold wire with anti-wire breaking protection structure
By designing components such as sliding limit grooves, sliding connecting rails, and buffer protection springs on electroplated diamond wire, the problem of easy breakage of electroplated diamond wire has been solved, resulting in a longer service life and greater safety, while ensuring cutting quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIXING IND DIAMOND TOOL TECH CO LTD
- Filing Date
- 2025-08-08
- Publication Date
- 2026-07-21
AI Technical Summary
Electroplated diamond wire is prone to breakage during use, affecting the cutting quality.
A wire saw electroplated diamond wire with a breakage protection structure was designed, including components such as a sliding limit groove, a sliding connecting rail, a sliding limit chassis, a buffer protection spring, and a limit post. The sliding connection and buffer structure improve the safety of the electroplated diamond wire and prevent breakage.
It effectively prevents electroplated diamond wire from breaking during long-term use, improves the service life and safety of electroplated diamond wire, and ensures cutting quality.
Smart Images

Figure CN224527620U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electroplated diamond wire technology, and in particular to an electroplated diamond wire for wire saws with a wire breakage protection structure. Background Technology
[0002] Electroplated diamond wire is a wire cutting tool used for cutting hard and brittle materials, made by bonding diamond abrasive to a steel wire substrate through metal electroplating. The performance of electroplated diamond wire mainly includes technical factors such as breaking force, blade extension rate, blade extension height, free coil diameter, and tip height. Therefore, electroplated diamond wire is widely used in silicon cutting due to its excellent cutting efficiency. In diamond wire production, to ensure a good bond between the diamond abrasive and the baseline, electroplating is required after sandblasting the baseline. During the use of electroplated diamond wire, prolonged wear can lead to breakage, directly affecting the cutting quality of the device. To reduce the drawbacks caused by this phenomenon, we have designed an electroplated diamond wire for wire saws with a wire breakage protection structure. Utility Model Content
[0003] The purpose of this invention is to provide a wire saw with electroplated diamond wire that has a wire breakage protection structure.
[0004] To solve the above technical problems, this utility model provides the following technical solution: a wire saw with an anti-breakage protection structure for electroplated diamond wire, comprising a wire saw body, a sliding limiting groove is formed on the top surface of one side of the wire saw body, a sliding connecting rail is fixedly connected to the inner wall of one side of the sliding limiting groove, a sliding limiting base is movably connected to one side of the sliding connecting rail, a connecting block is fixedly connected to the top of one side of the sliding limiting base, a buffer protective spring is fixedly connected to the top of one side of the connecting block, a threaded connecting groove is formed on one side of the surface of the connecting block, a connector is fixedly connected to the top of one side of the electroplated diamond wire, and a threaded connector is fixedly connected to the top of one side of the connector.
[0005] Preferably, the sliding limiting chassis is located inside the sliding limiting groove, the sliding limiting groove and the sliding limiting chassis are connected in a sliding connection, and there are two sliding connecting rails, which are symmetrically distributed on both sides of the inner wall of the sliding limiting groove. The sliding connecting rails and the sliding limiting chassis are connected in a sliding connection.
[0006] Preferably, there are two sliding limiting bases, which are symmetrically distributed inside the sliding limiting groove. The buffer protection spring is distributed between the two connecting blocks. The connection between the threaded connector and the threaded connecting groove is a threaded snap connection. Connectors are provided at the top ends of both sides of the electroplated diamond wire.
[0007] Preferably, a limiting post is fixedly installed on the bottom of the inner wall of one side of the wire saw body, and a first through groove is opened inside the limiting post.
[0008] Preferably, a connecting base is fixedly installed at the bottom of the inner part of the wire saw body, a stable connecting metal wire is fixedly welded to one side of the bottom of the connecting base, a stable auxiliary plate is fixedly connected to one side of the stable connecting metal wire, and a second through groove is opened inside one side of the stable auxiliary plate.
[0009] Preferably, the limiting posts are symmetrically distributed at the bottom of the inner wall of the wire saw body, the electroplated diamond wire penetrates the interior of the first through groove, the first through groove penetrates one side surface of the wire saw body, the electroplated diamond wire penetrates the interior of the second through groove, and the number of stable connecting metal wires is several, and the several stable connecting metal wires are equally spaced between the connecting base and the stable auxiliary plate.
[0010] Compared with related technologies, the wire saw with anti-breakage protection structure provided by this utility model has the following beneficial effects:
[0011] This utility model provides a wire saw with an anti-breakage protection structure for electroplated diamond wire. During use, the electroplated diamond wire slides on a sliding connecting rail within a sliding limiting base. A buffer spring connected between the connecting blocks on both sides provides tension buffering, improving the safety of the electroplated diamond wire and preventing breakage over time. This extends the wire's lifespan and prevents excessive stress that could cause breakage. The sliding friction between the sliding limiting base and the sliding connecting rail counteracts the elastic potential energy of the buffer spring, ensuring a secure connection.
[0012] This utility model provides a wire saw with an anti-breakage protection structure for electroplated diamond wire. The connection between the connector and the connecting block is achieved through a threaded connector and a threaded groove, which is also used for the installation and connection of the electroplated diamond wire. Limiting posts and a stabilizing auxiliary plate are used to guide and straighten the electroplated diamond wire, ensuring its stretching and straightening operations and further guaranteeing its safety. Multiple stabilizing connecting metal wires are installed between the connecting base and the stabilizing auxiliary plate to assist in the straightening of the electroplated diamond wire. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0014] Figure 2 This is a side view structural diagram of the connector block and connector head of this utility model.
[0015] Figure 3 This is a side view of the device of this utility model.
[0016] Figure 4 This is a side top view of the device of this utility model.
[0017] The following are the labels in the diagram: 1. Wire saw body; 2. Sliding limit groove; 3. Sliding connecting rail; 4. Sliding limit chassis; 5. Connecting block; 6. Buffer protection spring; 7. Electroplated diamond wire; 8. Connector; 9. Threaded connector; 10. Threaded connecting groove; 11. Limiting post; 12. First through groove; 13. Connecting chassis; 14. Stabilizing connecting metal wire; 15. Stabilizing auxiliary plate; 16. Second through groove. Detailed Implementation Example 1:
[0018] Please see Figure 1-4 This utility model provides a technical solution: a wire saw with anti-breakage protection structure for electroplated diamond wire, including a wire saw body 1. A sliding limiting groove 2 is formed on the top surface of one side of the wire saw body 1. A sliding connecting rail 3 is fixedly connected to the inner wall of one side of the sliding limiting groove 2. A sliding limiting base 4 is movably connected to one side of the sliding connecting rail 3. A connecting block 5 is fixedly connected to the top of one side of the sliding limiting base 4. A buffer protective spring 6 is fixedly connected to the top of one side of the connecting block 5. A threaded connecting groove 10 is formed on one side of the surface of the connecting block 5. A connector 8 is fixedly connected to the top of one side of the electroplated diamond wire 7. A threaded connector is fixedly connected to the top of one side of the connector 8. The head 9, the sliding limiting base 4 is located inside the sliding limiting groove 2, the sliding limiting groove 2 and the sliding limiting base 4 are connected by a sliding connection, there are two sliding connecting rails 3, the two sliding connecting rails 3 are symmetrically distributed on both sides of the inner wall of the sliding limiting groove 2, the sliding connecting rails 3 and the sliding limiting base 4 are connected by a sliding connection, there are two sliding limiting bases 4, the two sliding limiting bases 4 are symmetrically distributed inside the sliding limiting groove 2, the buffer protection spring 6 is distributed between the two connecting blocks 5, the threaded connector 9 and the threaded connecting groove 10 are connected by a threaded snap connection, and the top of both sides of the electroplated diamond wire 7 is provided with a connector 8.
[0019] In the implementation plan, when the electroplated diamond wire 7 is in use, it slides on the sliding connecting rail 3 inside the sliding limiting base 4. The buffer protection spring 6 connected between the connecting blocks 5 on both sides achieves the stretching buffer operation, which improves the safety of the electroplated diamond wire 7 and avoids the problem of the electroplated diamond wire 7 breaking after a long time. This also increases the service life of the electroplated diamond wire 7 and prevents the electroplated diamond wire 7 from being subjected to excessive force, which could lead to the problem of the electroplated diamond wire 7 breaking. The sliding friction between the sliding limiting base 4 and the sliding connecting rail 3 can offset the elastic potential energy of the buffer protection spring 6, ensuring the buffer connection of the device. Example 2:
[0020] Please see Figure 1-4 This utility model provides a technical solution: a wire saw with an anti-breakage protection structure and electroplated diamond wire, including a limiting post 11 fixedly installed at the bottom of one side of the inner wall of the wire saw body 1, a first through groove 12 opened inside the limiting post 11, a connecting base 13 fixedly installed at the bottom of the inner wall of the wire saw body 1, a stable connecting metal wire 14 fixedly welded to one side of the bottom of the connecting base 13, a stable auxiliary plate 15 fixedly connected to one side of the stable connecting metal wire 14, a second through groove 16 opened inside one side of the stable auxiliary plate 15, the limiting posts 11 are symmetrically distributed at the bottom of the inner wall of the wire saw body 1, the electroplated diamond wire 7 passes through the interior of the first through groove 12, the first through groove 12 passes through one side surface of the wire saw body 1, the electroplated diamond wire 7 passes through the interior of the second through groove 16, and the number of stable connecting metal wires 14 is several, and the several stable connecting metal wires 14 are evenly distributed between the connecting base 13 and the stable auxiliary plate 15.
[0021] In the implementation plan, the connection between the threaded connector 9 and the threaded connection groove 10 is set to complete the connection between the connector 8 and the connecting block 5, which is also used for the installation and connection of the electroplated diamond wire 7. The limiting post 11 and the stabilizing auxiliary plate 15 are used to limit and straighten the electroplated diamond wire 7, ensuring the stretching and straightening operation of the electroplated diamond wire 7, and further ensuring the safety of the electroplated diamond wire 7. Multiple stabilizing connecting metal wires 14 are set between the connecting base plate 13 and the stabilizing auxiliary plate 15 to assist in the straightening operation of the electroplated diamond wire 7.
[0022] Working principle:
[0023] By setting the electroplated diamond wire 7 to slide on the sliding connecting rail 3 inside the sliding limiting base 4 during use, and the buffer protection spring 6 connected between the connecting blocks 5 on both sides to achieve tension buffering, the safety of the electroplated diamond wire 7 is improved, thereby avoiding the problem of wire breakage after a long time, extending the service life of the electroplated diamond wire 7, and preventing the electroplated diamond wire 7 from being subjected to excessive force, which would lead to wire breakage. The sliding friction between the sliding limiting base 4 and the sliding connecting rail 3 can offset the elastic potential energy of the buffer protection spring 6, ensuring the buffer connection of the device.
[0024] By setting the connection between the threaded connector 9 and the threaded connection groove 10, the connection between the connector 8 and the connecting block 5 is completed. It is also used for the installation and connection of the electroplated diamond wire 7. The limiting post 11 and the stabilizing auxiliary plate 15 are used to limit and straighten the electroplated diamond wire 7, ensuring the stretching and straightening operation of the electroplated diamond wire 7 and further ensuring the safety of the electroplated diamond wire 7. Multiple stabilizing connecting metal wires 14 are set between the connecting base plate 13 and the stabilizing auxiliary plate 15 to assist in the straightening operation of the electroplated diamond wire 7.
Claims
1. A wire saw with anti-breakage protection structure, comprising a wire saw body (1), wherein a sliding limiting groove (2) is provided on the top surface of one side of the wire saw body (1), characterized in that: A sliding connecting rail (3) is fixedly connected to one side of the inner wall of the sliding limiting groove (2). A sliding limiting chassis (4) is movably connected to one side of the sliding connecting rail (3). A connecting block (5) is fixedly connected to the top of one side of the sliding limiting chassis (4). A buffer protective spring (6) is fixedly connected to the top of one side of the connecting block (5). A threaded connecting groove (10) is opened on one side of the surface of the connecting block (5). A connector (8) is fixedly connected to the top of one side of the electroplated diamond wire (7). A threaded connector (9) is fixedly connected to the top of one side of the connector (8).
2. The wire saw electroplated diamond wire with anti-breakage protection structure according to claim 1, characterized in that, The sliding limiting chassis (4) is located inside the sliding limiting groove (2). The sliding limiting groove (2) and the sliding limiting chassis (4) are connected by a sliding connection. There are two sliding connecting rails (3). The two sliding connecting rails (3) are symmetrically distributed on both sides of the inner wall of the sliding limiting groove (2). The sliding connecting rails (3) and the sliding limiting chassis (4) are connected by a sliding connection.
3. The wire saw electroplated diamond wire with anti-breakage protection structure according to claim 1, characterized in that, There are two sliding limit chassis (4), and the two sliding limit chassis (4) are symmetrically distributed inside the sliding limit groove (2). The buffer protection spring (6) is distributed between the two connecting blocks (5). The connection relationship between the threaded connector (9) and the threaded connecting groove (10) is a threaded snap connection. Connectors (8) are provided on both ends of the electroplated diamond wire (7).
4. The wire saw electroplated diamond wire with anti-breakage protection structure according to claim 1, characterized in that, A limiting post (11) is fixedly installed on the bottom of the inner wall of one side of the wire saw body (1), and a first through groove (12) is provided inside the limiting post (11).
5. A wire saw electroplated diamond wire with a wire breakage protection structure according to claim 4, characterized in that, The wire saw body (1) has a connecting base (13) fixedly installed at the bottom of its interior. A stable connecting metal wire (14) is fixedly welded to one side of the bottom of the connecting base (13). A stable auxiliary plate (15) is fixedly connected to one side of the stable connecting metal wire (14). A second through groove (16) is opened inside one side of the stable auxiliary plate (15).
6. A wire saw electroplated diamond wire with a wire breakage protection structure according to claim 5, characterized in that, The limiting posts (11) are symmetrically distributed at the bottom of the inner wall of the wire saw body (1). The electroplated diamond wire (7) penetrates the interior of the first through groove (12). The first through groove (12) penetrates one side surface of the wire saw body (1). The electroplated diamond wire (7) penetrates the interior of the second through groove (16). There are several stable connecting metal wires (14). Several stable connecting metal wires (14) are evenly distributed between the connecting base (13) and the stable auxiliary plate (15).