Conveniently installed wire saw electroplated diamond wire

Abstract

The utility model discloses a kind of wire saw electroplated gold wire of convenient installation, it is related to electroplated gold wire device technical field, including cutter, the inside top of one side of the cutter is provided with first buckle slot, the surface of the side of the cutter close to first buckle slot is provided with first locking connection hole, the surface of the side of the cutter is provided with second buckle slot, the inside of first buckle slot is detachably installed with mounting plate. By setting mounting plate bolt to the inside of first buckle slot directly, the alignment between first locking connection hole and second locking connection hole at this time, position one-one correspondence, locking screw is installed in the inside of first locking connection hole and second locking connection hole, for the fixed connection between cutter and mounting plate, buckle limiting block of mounting plate side top is directly buckled to the inside of second buckle slot, further guarantee the stability between cutter and mounting plate installation, when subsequent disassembly, locking screw can be directly disassembled.

Description

Technical Field

[0001] This utility model relates to the technical field of electroplating diamond wire devices, and in particular to an electroplating diamond wire for a wire saw that is easy to install. Background Technology

[0002] Diamond wire, also known as diamond cutting wire, is made by uniformly fixing diamond micro-particles at a specific distribution density onto a high-strength steel wire substrate using a specific method. Through a diamond wire cutting machine, the diamond cutting wire creates a high-speed grinding motion with the workpiece, thus achieving the cutting purpose. Compared to traditional free abrasive cutting methods, diamond wire cutting has many advantages such as being environmentally friendly, efficient, stable, and economical. However, existing diamond wire cutting methods are prone to plating peeling off in large pieces during the cutting process, leading to wire breakage and low processing quality. This is because when the electroplated wire cuts into impurities (such as SiC) within the silicon ingot, abnormal wear occurs on the diamond surface of the steel wire, and even some diamonds may fall off, resulting in a decrease in the cutting ability of the electroplated wire. This leads to quality problems such as wire marks and uneven thickness on the silicon wafer surface, requiring timely replacement of the electroplated diamond wire. Therefore, we have designed a convenient-to-install wire saw with electroplated diamond wire. Utility Model Content

[0003] The purpose of this invention is to provide a wire saw with electroplated diamond wire that is easy to install.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a conveniently installed wire saw with electroplated diamond wire, including a cutter. A first snap-fit ​​groove is formed at the top of one side of the cutter. A first locking connection hole is formed on the surface of the cutter near the first snap-fit ​​groove. A second snap-fit ​​groove is formed on one side of the cutter. A mounting plate is detachably installed inside the first snap-fit ​​groove. A snap-fit ​​limiting block is fixedly connected to the top of the side of the mounting plate. A second locking connection hole is formed on one side of the mounting plate. A locking screw is detachably installed inside the second locking connection hole. A cutting blade is fixedly connected to the bottom surface of one side of the mounting plate. A diamond wire snap-fit ​​mounting groove is formed on the bottom surface of one side of the cutting blade.

[0005] Preferably, the connection between the first latching slot and the mounting plate is a movable latching connection, the positions of the latching limiting block and the second latching slot are in one-to-one correspondence, and the connection between the latching limiting block and the second latching slot is a movable latching connection.

[0006] Preferably, the positions of the first locking connection hole and the second locking connection hole correspond one-to-one, the cross-sectional diameters of the first locking connection hole and the second locking connection hole are the same, the first locking connection hole penetrates the interior of the first snap-fit ​​groove, the second locking connection hole penetrates one side surface of the mounting plate, the locking screw extends into the interior of the first locking connection hole and the second locking connection hole, and the connection relationship between the locking screw and the first locking connection hole is a threaded connection.

[0007] Preferably, an installation frame is fixedly installed on the outer wall of one top side of the cutter, and a diamond wire take-up roller is rotatably connected to the bottom side of the installation frame. A preliminary fixing plate is fixedly installed on the top side side of the cutting blade. A limit aligning groove is formed inside the preliminary fixing plate. A fixing auxiliary plate is fixedly installed on the side of the cutting blade near the preliminary fixing plate. A limit snap-fit ​​groove is formed inside the fixing auxiliary plate.

[0008] Preferably, a connecting block is fixedly installed on the top of the side of the cutter away from the mounting frame, a connecting rod is fixedly connected to the bottom of one side of the connecting block, and a fixed connecting roller is fixedly connected to the bottom of one side of the connecting rod.

[0009] Preferably, the positions of the preliminary fixing plate and the fixing auxiliary plate are one-to-one, and there are two preliminary fixing plates. The two preliminary fixing plates are symmetrically distributed on both sides of the top of the cutting blade. The cross-sectional diameter of the limiting and sorting groove and the limiting and snapping groove are the same. The preliminary fixing plate is located directly above the fixing auxiliary plate. The surface of the diamond wire take-up roller is wound with diamond wire. The diamond wire passes through the interior of the limiting and sorting groove and the limiting and snapping groove. The connection relationship between the diamond wire and the diamond wire snapping mounting groove is a movable snap-fit. The top of the diamond wire on the side away from the diamond wire take-up roller is fixed to the surface of the fixing connecting roller.

[0010] Compared with related technologies, the conveniently installed wire saw with electroplated diamond wire provided by this utility model has the following advantages: This utility model provides a conveniently installed wire saw with electroplated diamond wire. The mounting plate is directly inserted into the first locking groove, aligning the first and second locking connection holes. Locking screws are installed inside the first and second locking connection holes. For the fixed connection between the cutter and the mounting plate, a locking limit block on the top side of the mounting plate directly engages with the second locking groove, further ensuring the stability of the installation between the cutter and the mounting plate. For subsequent disassembly, the locking screws can be removed directly, allowing for easy replacement of the mounting plate. A cutting blade is installed at the bottom of the mounting plate, and a diamond wire locking groove is provided on the top surface of the cutting blade. Diamond wire is installed inside the diamond wire locking groove, enabling the cutting blade to perform its cutting operation.

[0011] This utility model provides a conveniently installed wire saw with electroplated diamond wire. The diamond wire is stored and wound up by a diamond wire take-up roller on the mounting frame. The wire passes through the limiting and organizing groove inside the initial fixing plate, then through the limiting and snapping groove inside the fixing auxiliary plate, and finally snapped onto the diamond wire snapping installation groove. The cutting blade and diamond wire are then fixed by passing the wire through the initial fixing plate and fixing auxiliary plate on the side top of the cutting blade. Finally, the wire is directly wound onto the surface of the fixing connecting roller, completing the installation. When wear occurs, a section can be cut off and replaced with the new wire from the diamond wire take-up roller. Replacement is convenient and ensures the quality of the device. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the disassembled front view of the device of this utility model. Figure 3 This utility model Figure 1 A magnified structural diagram at point A; Figure 4 This is a schematic diagram of the fixed connecting roller structure of this utility model.

[0013] The following are the labels in the diagram: 1. Cutter; 2. First snap-fit ​​groove; 3. First locking connection hole; 4. Second snap-fit ​​groove; 5. Mounting plate; 6. Snap-fit ​​limit block; 7. Second locking connection hole; 8. Locking screw; 9. Cutting blade; 10. Diamond wire snap-fit ​​mounting groove; 11. Mounting frame; 12. Diamond wire take-up roller; 13. Initial fixing plate; 14. Limiting and sorting groove; 15. Fixing auxiliary plate; 16. Limiting snap-fit ​​groove; 17. Connecting block; 18. Connecting rod; 19. Fixing connecting roller. Detailed Implementation Example 1:

[0014] Please see Figures 1-4 This utility model provides a technical solution: a conveniently installed wire saw with electroplated diamond wire, including a cutter 1. A first snap-fit ​​groove 2 is formed at the top of one side of the cutter 1. A first locking connection hole 3 is formed on the surface of the cutter 1 near the first snap-fit ​​groove 2. A second snap-fit ​​groove 4 is formed on one side of the cutter 1. A mounting plate 5 is detachably installed inside the first snap-fit ​​groove 2. A snap-fit ​​limiting block 6 is fixedly connected to the top of the side of the mounting plate 5. A second locking connection hole 7 is formed on one side of the mounting plate 5. A locking screw 8 is detachably installed inside the second locking connection hole 7. A cutting blade 9 is fixedly connected to the bottom surface of one side of the mounting plate 5. A diamond wire snap-fit ​​mounting groove 1 is formed on the bottom surface of one side of the cutting blade 9. 0. The connection between the first snap-fit ​​groove 2 and the mounting plate 5 is a movable snap-fit. The positions of the snap-fit ​​limiting block 6 and the second snap-fit ​​groove 4 are one-to-one. The connection between the snap-fit ​​limiting block 6 and the second snap-fit ​​groove 4 is a movable snap-fit. The positions of the first locking connection hole 3 and the second locking connection hole 7 are one-to-one. The cross-sectional diameters of the first locking connection hole 3 and the second locking connection hole 7 are the same. The first locking connection hole 3 penetrates the interior of the first snap-fit ​​groove 2. The second locking connection hole 7 penetrates one side surface of the mounting plate 5. The locking screw 8 extends into the interior of the first locking connection hole 3 and the second locking connection hole 7. The connection between the locking screw 8 and the first locking connection hole 3 is a threaded connection. The connection between the locking screw 8 and the second locking connection hole 7 is a threaded connection.

[0015] In the implementation plan, the mounting plate 5 is directly inserted into the first latching groove 2, and the first locking connection hole 3 and the second locking connection hole 7 are aligned and correspond one-to-one. Locking screws 8 are installed inside the first locking connection hole 3 and the second locking connection hole 7. For the fixed connection between the cutter 1 and the mounting plate 5, the latching limit block 6 on the top side of the mounting plate 5 is directly latched into the second latching groove 4, which further ensures the stability of the installation between the cutter 1 and the mounting plate 5. When disassembling later, the locking screws 8 can be removed directly, and the mounting plate 5 can be replaced directly. A cutting blade 9 is set at the bottom of the mounting plate 5, and a diamond wire latching mounting groove 10 is set on the top surface of the cutting blade 9. Diamond wire is installed inside the diamond wire latching mounting groove 10 to realize the cutting operation of the cutting blade 9. Example 2:

[0016] Please see Figures 1-4This utility model provides a technical solution: a conveniently installed wire saw with electroplated diamond wire, comprising: a mounting frame 11 fixedly installed on the outer wall of one side top of the cutter 1; a diamond wire take-up roller 12 rotatably connected to the bottom side of the mounting frame 11; a preliminary fixing plate 13 fixedly installed on the top side of the cutting blade 9; a limiting and organizing groove 14 formed inside the preliminary fixing plate 13; a fixing auxiliary plate 15 fixedly installed on the side of the cutting blade 9 near the preliminary fixing plate 13; a limiting buckle groove 16 formed inside the fixing auxiliary plate 15; a connecting block 17 fixedly installed on the top side of the cutter 1 away from the mounting frame 11; a connecting rod 18 fixedly connected to the bottom side of the connecting block 17; and the connecting rod 18... A fixed connecting roller 19 is fixedly connected to one side of the bottom end of the cutting blade 9. The positions of the initial fixing plate 13 and the fixed auxiliary plate 15 correspond one-to-one. There are two initial fixing plates 13, which are symmetrically distributed on the top of both sides of the cutting blade 9. The cross-sectional diameters of the limiting and sorting groove 14 and the limiting buckle groove 16 are the same. The initial fixing plate 13 is located directly above the fixed auxiliary plate 15. The surface of the diamond wire take-up roller 12 is wound with diamond wire. The diamond wire passes through the interior of the limiting and sorting groove 14 and the limiting buckle groove 16. The connection relationship between the diamond wire and the diamond wire buckle mounting groove 10 is a movable snap-fit. The top of the diamond wire on the side away from the diamond wire take-up roller 12 is fixed to the surface of the fixed connecting roller 19.

[0017] In the implementation plan, the diamond wire take-up roller 12 on the mounting frame 11 stores and winds the diamond wire. The diamond wire passes through the limiting and sorting groove 14 inside the initial fixing plate 13, then through the limiting buckle groove 16 inside the fixing auxiliary plate 15, and then directly buckles and installs the diamond wire along the diamond wire buckle mounting groove 10. The cutting blade 9 and the diamond wire are then fixed and installed by passing through the initial fixing plate 13 and the fixing auxiliary plate 15 at the top side of the cutting blade 9 again. Finally, the diamond wire is directly fixed and wound onto the surface of the fixing connecting roller 19, thus completing the fixed installation of the diamond wire. When wear occurs, a section can be cut off and the diamond wire pulled from the diamond wire take-up roller 12 can be replaced. Replacement is convenient and ensures the quality of the device.

[0018] Working principle: By setting the mounting plate 5 to be directly inserted into the first snap-fit ​​groove 2, the alignment between the first locking connection hole 3 and the second locking connection hole 7 is achieved, with each hole corresponding to the other. Locking screws 8 are installed inside the first locking connection hole 3 and the second locking connection hole 7. For the fixed connection between the cutter 1 and the mounting plate 5, the snap-fit ​​limiting block 6 on the top side of the mounting plate 5 is directly snapped into the second snap-fit ​​groove 4, further ensuring the stability of the installation between the cutter 1 and the mounting plate 5. When disassembling later, the locking screws 8 can be removed directly, and the mounting plate 5 can be replaced directly. A cutting blade 9 is set at the bottom of the mounting plate 5, and a diamond wire snap-fit ​​mounting groove 10 is set on the top surface of the cutting blade 9. Diamond wire is installed inside the diamond wire snap-fit ​​mounting groove 10 to realize the cutting operation of the cutting blade 9. By setting the diamond wire take-up roller 12 on the mounting frame 11 to store and take up the diamond wire, the diamond wire passes through the limiting and sorting groove 14 inside the initial fixing plate 13, then through the limiting buckle groove 16 inside the fixing auxiliary plate 15, and then the diamond wire is directly snapped in the diamond wire buckle mounting groove 10. The cutting blade 9 and the diamond wire are then fixed and installed by passing through the initial fixing plate 13 and the fixing auxiliary plate 15 inside the top side of the cutting blade 9 again. Finally, the diamond wire is directly fixed and wound onto the surface of the fixing connecting roller 19, thus completing the fixed installation of the diamond wire. When wear occurs, a section can be cut off and the diamond wire pulled from the diamond wire take-up roller 12 can be replaced. Replacement is convenient and ensures the quality of the device.

Claims

1. A conveniently installed wire saw with electroplated diamond wire, comprising a cutter (1), wherein a first snap-fit ​​groove (2) is provided at the top inner side of one side of the cutter (1), characterized in that: The cutter (1) has a first locking connection hole (3) on one side surface near the first snap groove (2), and a second snap groove (4) on one side surface. The first snap groove (2) has a mounting plate (5) that can be detachably installed inside. The top side of the mounting plate (5) is fixedly connected to a snap-limiting block (6). The mounting plate (5) has a second locking connection hole (7) on one side surface. The second locking connection hole (7) has a locking screw (8) that can be detachably installed inside. The bottom side surface of the mounting plate (5) is fixedly connected to a cutting blade (9). The bottom side surface of the cutting blade (9) has a diamond wire snap-fit ​​mounting groove (10).

2. The conveniently installed wire saw with electroplated diamond wire according to claim 1, characterized in that, The first snap-fit ​​groove (2) and the mounting plate (5) are connected by a movable snap-fit. The positions of the snap-fit ​​limiting block (6) and the second snap-fit ​​groove (4) are in one-to-one correspondence. The connection between the snap-fit ​​limiting block (6) and the second snap-fit ​​groove (4) is a movable snap-fit.

3. The conveniently installed wire saw with electroplated diamond wire according to claim 1, characterized in that, The positions of the first locking connection hole (3) and the second locking connection hole (7) correspond one-to-one. The cross-sectional diameters of the first locking connection hole (3) and the second locking connection hole (7) are the same. The first locking connection hole (3) penetrates the interior of the first snap groove (2), and the second locking connection hole (7) penetrates one side surface of the mounting plate (5). The locking screw (8) extends into the interior of the first locking connection hole (3) and the second locking connection hole (7). The connection relationship between the locking screw (8) and the first locking connection hole (3) is a threaded connection, and the connection relationship between the locking screw (8) and the second locking connection hole (7) is a threaded connection.

4. The conveniently installed wire saw with electroplated diamond wire according to claim 1, characterized in that, A mounting frame (11) is fixedly installed on the outer wall of one side of the cutter (1). A diamond wire take-up roller (12) is rotatably connected to the bottom side of the mounting frame (11). A preliminary fixing plate (13) is fixedly installed on the top side of the cutting blade (9). A limit sorting groove (14) is opened inside the preliminary fixing plate (13). A fixing auxiliary plate (15) is fixedly installed on the side of the cutting blade (9) near the preliminary fixing plate (13). A limit snap groove (16) is opened inside the fixing auxiliary plate (15).

5. The conveniently installed wire saw with electroplated diamond wire according to claim 4, characterized in that, A connecting block (17) is fixedly installed on the top of the side of the cutter (1) away from the mounting frame (11). A connecting rod (18) is fixedly connected to the bottom of one side of the connecting block (17). A fixed connecting roller (19) is fixedly connected to the bottom of one side of the connecting rod (18).

6. The conveniently installed wire saw with electroplated diamond wire according to claim 5, characterized in that, The positions of the preliminary fixing plate (13) and the fixing auxiliary plate (15) correspond one-to-one. There are two preliminary fixing plates (13). The two preliminary fixing plates (13) are symmetrically distributed on both sides of the top of the cutting blade (9). The cross-sectional apertures of the limiting and sorting groove (14) and the limiting buckle groove (16) are the same. The preliminary fixing plate (13) is located directly above the fixing auxiliary plate (15). The surface of the diamond wire take-up roller (12) is connected with diamond wire. The diamond wire passes through the interior of the limiting and sorting groove (14) and the limiting buckle groove (16). The connection relationship between the diamond wire and the diamond wire buckle mounting groove (10) is a movable snap-fit. The top of the side of the diamond wire away from the diamond wire take-up roller (12) is fixed to the surface of the fixing connecting roller (19).

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