A new metal carving plate foaming machine
By combining a dual-shaft stirring structure and a jet nozzle air pump system, the problems of uneven mixing and poor conveying of raw materials in the metal carved panel foaming machine are solved, thereby improving production efficiency and product quality and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHONGQING YUANBAICHUAN BUILDING MATERIALS TECHNOLOGY CO LTD
- Filing Date
- 2025-08-21
- Publication Date
- 2026-07-21
AI Technical Summary
Existing metal carved panel foaming machines have dead zones in the mixing process, resulting in uneven mixing of raw materials, which affects product quality. Furthermore, poor material conveying can cause production interruptions and reduce production efficiency.
It adopts a dual-shaft stirring structure and a jet nozzle air pump system. The mixing tank is equipped with scrapers and high-pressure airflow is injected by jet nozzles to assist in the conveying process.
It improved the uniformity of raw material mixing, solved the problem of poor raw material transportation, improved production efficiency and product quality, and reduced production and maintenance costs.
Smart Images

Figure CN224527640U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of metal carving panel production equipment, and in particular to a novel metal carving panel foaming machine. Background Technology
[0002] Metal carved panels, as a building material that combines decoration and insulation functions, are widely used in the construction field.
[0003] In the prior art, a search revealed a Chinese patent for "A Novel Metal Carved Panel Foaming Machine," application number "CN202020091973.1." This patent primarily addresses the problem of difficult treatment of exhaust gas generated during the foaming machine's operation. However, the aforementioned prior art still has shortcomings. For example, the single-shaft stirring device is prone to creating dead zones in the stirring process, leading to uneven mixing of raw materials, affecting foaming quality, and resulting in unstable product quality. Furthermore, during the raw material transportation process, due to the viscosity of materials such as polyurethane, poor conveying may occur, causing production interruptions and reducing production efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a new type of metal carved panel foaming machine that can solve the problems existing in the raw material mixing and conveying of the existing foaming machine, improve production efficiency and product quality, and reduce production and maintenance costs.
[0005] To achieve the above objectives, a novel metal carved panel foaming machine is provided, comprising a base, a mixing tank, a first raw material tank, a second raw material tank, a conveyor belt, a jacket, a conveying structure, and a mold;
[0006] The mixing tank, the first raw material tank, the second raw material tank, and the conveying structure are arranged on the upper surface of the base. The jacket is installed on the outer surface of the mixing tank. The conveyor belt is arranged at the bottom end of the base. The mold is arranged on the upper surface of the conveyor belt.
[0007] According to the novel metal carved panel foaming machine, a first motor and a second motor are provided on the top of the mixing tank. The output end of the first motor extends into the interior of the mixing tank and is fixedly connected to a first stirring shaft. The output end of the second motor extends into the interior of the mixing tank and is fixedly connected to a second stirring shaft. Stirring blades are fixedly connected to the outer surfaces of both the first and second stirring shafts, and the stirring blades are interlaced. A scraper is provided on the inner surface of the mixing tank. A straight rod is connected between the scraper and the first and second stirring shafts. The scraper is in contact with the inner wall of the mixing tank. A discharge port is provided at the bottom of the mixing tank, and a solenoid valve is provided inside the discharge port.
[0008] According to the novel metal carved panel foaming machine, the first raw material barrel and the second raw material barrel have the same structure. The upper surface of the first raw material barrel is provided with a feeding port. A third motor is installed on the outer surface of the bottom end of the first raw material barrel. The output end of the third motor extends into the interior of the first raw material barrel and is fixedly connected to a third stirring shaft. A stirring rod is fixedly connected to the outer surface of the third stirring shaft. A mounting base is provided at the bottom end of the first raw material barrel. A support column is fixedly connected to the bottom end of the mounting base. The support column is fixed to the upper surface of the base by bolts. A glass window is provided on the outer surface of the first raw material barrel. The outer surface of the glass window is engraved with scale markings.
[0009] According to the novel metal carving panel foaming machine, a heating tube is provided inside the jacket, and the heating tube is spiral-shaped.
[0010] According to the novel metal carved panel foaming machine, the conveying structure includes a water outlet pipe, a metering pump, a water suction pipe, a jet nozzle, an air outlet pipe, and an air pump.
[0011] According to the novel metal carved panel foaming machine, the metering pump is installed on the upper surface of the base. A water outlet pipe is fixedly connected to the left output end of the metering pump, and a mixing tank is fixedly connected to the other end of the water outlet pipe. A water suction pipe is fixedly connected to the right output end of the metering pump, and a second raw material tank is fixedly connected to the other end of the water suction pipe. An air nozzle is connected to the outer surface of the water suction pipe. An air pump is provided between the first and second raw material tanks. An air outlet pipe is fixedly connected to the output end of the air pump, and an air nozzle is fixedly connected to the other end of the air outlet pipe.
[0012] According to the novel metal carving panel foaming machine, the air outlet pipe is a flexible hose.
[0013] According to the novel metal carving panel foaming machine, the mold is located below the discharge port.
[0014] This utility model has the following beneficial effects:
[0015] 1. Compared with the prior art, the mixing tank is equipped with a first stirring shaft, a second stirring shaft and stirring blades. The mixing tank is equipped with the first stirring shaft and the second stirring shaft, and stirring blades are provided on the outer surfaces of the first stirring shaft and the second stirring shaft. This dual-shaft stirring structure saves half the time compared with the traditional single-shaft stirring, greatly improves the mixing uniformity, and because the inner wall of the mixing tank is equipped with scrapers, the residual raw materials remaining on the tank wall can be scraped away, which is convenient for the next mixing.
[0016] 2. Compared with existing technologies, this system is equipped with a jet nozzle and an air pump. Because the jet nozzle is installed on the conveying pipeline, and the jet nozzle and air pump are connected, the jet nozzle can spray high-pressure airflow into the pipeline during operation. With the thrust of the airflow, the viscous raw materials are quickly and stably conveyed into the mixing tank, effectively solving the problem of poor raw material conveying and improving conveying efficiency. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0018] Figure 1 This is a three-dimensional front view of a novel metal carving panel foaming machine according to the present invention.
[0019] Figure 2 This is a three-dimensional sectional view of a novel metal carving panel foaming machine according to this utility model;
[0020] Figure 3 This is a partial structural cross-sectional view of a novel metal carving panel foaming machine according to this utility model;
[0021] Figure 4 This is a top view of a novel metal carving panel foaming machine according to the present invention;
[0022] Figure 5 This is a front view of a novel metal carving panel foaming machine according to this utility model.
[0023] Legend:
[0024] 1. Base; 2. Mixing tank; 201. First motor; 202. Second motor; 203. First stirring shaft; 204. Second stirring shaft; 205. Stirring blade; 206. Scraper; 207. Discharge port; 3. First raw material tank; 301. Inlet; 302. Stirring rod; 303. Third stirring shaft; 304. Third motor; 305. Mounting base; 306. Support column; 307. Glass window; 308. Scale markings; 4. Second raw material tank; 5. Conveyor belt; 6. Jacket; 601. Heating tube; 7. Conveying structure; 701. Water outlet pipe; 702. Metering pump; 703. Water suction pipe; 704. Air nozzle; 705. Air outlet pipe; 706. Air pump; 8. Mold. Detailed Implementation
[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0026] Reference Figure 1-5This utility model embodiment discloses a novel metal carving panel foaming machine, which includes a base 1, a mixing tank 2, a first raw material tank 3, a second raw material tank 4, a conveyor belt 5, a jacket 6, a conveying structure 7, and a mold 8.
[0027] The mixing tank 2, the first raw material tank 3, the second raw material tank 4, and the conveying structure 7 are arranged on the upper surface of the base 1.
[0028] A first motor 201 and a second motor 202 are provided on the top of the mixing tank 2. The output end of the first motor 201 extends into the interior of the mixing tank 2 and is fixedly connected to a first stirring shaft 203. The output end of the second motor 202 extends into the interior of the mixing tank 2 and is fixedly connected to a second stirring shaft 204. Stirring blades 205 are fixedly connected to the outer surfaces of both the first stirring shaft 203 and the second stirring shaft 204. The stirring blades 205 are interlaced. A scraper 206 is provided on the inner surface of the mixing tank 2. A straight rod is connected between the scraper 206 and the first stirring shaft 203 and the second stirring shaft 204. The scraper 206 is in contact with the inner wall of the mixing tank 2. A discharge port 207 is provided at the bottom of the mixing tank 2. A solenoid valve is provided inside the discharge port 207.
[0029] In the above structure, the mixing tank 2 is provided with a first stirring shaft 203 and a second stirring shaft 204, and the outer surfaces of the first stirring shaft 203 and the second stirring shaft 204 are provided with stirring blades 205. This dual-shaft stirring structure saves half the time compared with the traditional single-shaft stirring and greatly improves the mixing uniformity. In addition, since the inner wall of the mixing tank 2 is provided with a scraper 206, the residual raw materials remaining on the tank wall can be scraped away, which is convenient for the next mixing.
[0030] The first raw material barrel 3 and the second raw material barrel 4 have the same structure. The upper surface of the first raw material barrel 3 is provided with a feed port 301. The bottom outer surface of the first raw material barrel 3 is equipped with a third motor 304. The output end of the third motor 304 extends into the interior of the first raw material barrel 3 and is fixedly connected to a third stirring shaft 303. The outer surface of the third stirring shaft 303 is fixedly connected to a stirring rod 302. The bottom of the first raw material barrel 3 is provided with a mounting base 305. The bottom of the mounting base 305 is fixedly connected to a support column 306. The support column 306 is fixed to the upper surface of the base 1 by bolts. The outer surface of the first raw material barrel 3 is provided with a glass window 307. The outer surface of the glass window 307 is engraved with scale markings 308.
[0031] The jacket 6 is installed on the outer surface of the mixing tank 2, and a heating tube 601 is installed inside the jacket 6. The heating tube 601 is spiral-shaped.
[0032] The conveying structure 7 includes a water outlet pipe 701, a metering pump 702, a water suction pipe 703, a jet nozzle 704, an air outlet pipe 705, and an air pump 706. The metering pump 702 is installed on the upper surface of the base 1. The water outlet pipe 701 is fixedly connected to the left output end of the metering pump 702, and the other end of the water outlet pipe 701 is fixedly connected to the mixing tank 2. The water suction pipe 703 is fixedly connected to the right output end of the metering pump 702, and the other end of the water suction pipe 703 is fixedly connected to the second raw material tank 4. The jet nozzle 704 is connected to the outer surface of the water suction pipe 703. The air pump 706 is arranged between the first raw material tank 3 and the second raw material tank 4. The air outlet pipe 705 is fixedly connected to the output end of the air pump 706. The air outlet pipe 705 is a flexible hose, and the other end of the air outlet pipe 705 is fixedly connected to the jet nozzle 704.
[0033] The above structure, with the jet nozzle 704 installed on the conveying pipeline, and the connection between the jet nozzle 704 and the air pump 706, allows the jet nozzle 704 to spray high-pressure airflow into the pipeline during operation. With the thrust of the airflow, the viscous raw material is quickly and stably conveyed into the mixing tank 2, effectively solving the problem of poor raw material conveying and improving conveying efficiency.
[0034] The conveyor belt 5 is set at the bottom of the base 1, and the mold 8 is set on the upper surface of the conveyor belt 5. The mold 8 is located below the discharge port 207.
[0035] Working principle: The raw materials in the first raw material barrel 3 and the second raw material barrel 4 are transported to the mixing barrel 2 through the conveying structure 7. Then, the first motor 201 and the second motor 202 are started to drive the two stirring shafts to rotate simultaneously, so that the raw materials are mixed evenly. Then, the solenoid valve is opened, so that the raw materials enter the mold 8 through the discharge port 207.
[0036] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A novel metal carved panel foaming machine, characterized in that, It includes a base (1), a mixing tank (2), a first raw material tank (3), a second raw material tank (4), a conveyor belt (5), a jacket (6), a conveying structure (7), and a mold (8); The mixing tank (2), the first raw material tank (3), the second raw material tank (4) and the conveying structure (7) are arranged on the upper surface of the base (1), the jacket (6) is installed on the outer surface of the mixing tank (2), the conveyor belt (5) is arranged at the bottom end of the base (1), and the mold (8) is arranged on the upper surface of the conveyor belt (5).
2. The novel metal carved panel foaming machine according to claim 1, characterized in that, The top of the mixing tank (2) is provided with a first motor (201) and a second motor (202). The output end of the first motor (201) extends into the interior of the mixing tank (2) and is fixedly connected to a first stirring shaft (203). The output end of the second motor (202) extends into the interior of the mixing tank (2) and is fixedly connected to a second stirring shaft (204). Stirring blades (205) are fixedly connected to the outer surfaces of the first stirring shaft (203) and the second stirring shaft (204). The stirring blades (205) are interlaced with each other. A scraper (206) is provided on the inner surface of the mixing tank (2). A straight rod is connected between the scraper (206) and the first stirring shaft (203) and the second stirring shaft (204). The scraper (206) is in contact with the inner wall of the mixing tank (2). A discharge port (207) is provided at the bottom of the mixing tank (2). A solenoid valve is provided inside the discharge port (207).
3. The novel metal carved panel foaming machine according to claim 1, characterized in that, The first raw material barrel (3) and the second raw material barrel (4) have the same structure. The upper surface of the first raw material barrel (3) is provided with a feed inlet (301). The bottom outer surface of the first raw material barrel (3) is equipped with a third motor (304). The output end of the third motor (304) extends into the interior of the first raw material barrel (3) and is fixedly connected to a third stirring shaft (303). The outer surface of the third stirring shaft (303) is fixedly connected to a stirring rod (302). The bottom end of the first raw material barrel (3) is provided with a mounting base (305). The bottom end of the mounting base (305) is fixedly connected to a support column (306). The support column (306) is fixed to the upper surface of the base (1) by bolts. The outer surface of the first raw material barrel (3) is provided with a glass window (307). The outer surface of the glass window (307) is engraved with scale markings (308).
4. The novel metal carved panel foaming machine according to claim 1, characterized in that, The jacket (6) is provided with a heating tube (601) inside, and the heating tube (601) is spiral-shaped.
5. A novel metal carved panel foaming machine according to claim 1, characterized in that, The conveying structure (7) includes a water outlet pipe (701), a metering pump (702), a water suction pipe (703), a jet nozzle (704), an air outlet pipe (705), and an air pump (706).
6. A novel metal carved panel foaming machine according to claim 5, characterized in that, The metering pump (702) is installed on the upper surface of the base (1). The left output end of the metering pump (702) is fixedly connected to the water outlet pipe (701), and the other end of the water outlet pipe (701) is fixedly connected to the mixing tank (2). The right output end of the metering pump (702) is fixedly connected to the water pump pipe (703), and the other end of the water pump pipe (703) is fixedly connected to the second raw material tank (4). The outer surface of the water pump pipe (703) is connected to the air nozzle (704). An air pump (706) is provided between the first raw material tank (3) and the second raw material tank (4). The output end of the air pump (706) is fixedly connected to the air outlet pipe (705), and the other end of the air outlet pipe (705) is fixedly connected to the air nozzle (704).
7. A novel metal carved panel foaming machine according to claim 6, characterized in that, The air outlet pipe (705) is a flexible hose.
8. A novel metal carved panel foaming machine according to claim 1, characterized in that, The mold (8) is located below the discharge port (207).