An ingredient blender
By designing a batching mixer, the continuous addition of ingredients is achieved by using an upper rotating motor and a material distribution component, and the lower rotating motor drives the rotating motor of the mixer to rotate the stirring rod. This solves the problem of having to stop the mixing process in existing equipment, realizes continuous mixing, and improves mixing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU ZHONGYUAN NEW MATERIALS CO LTD
- Filing Date
- 2025-09-24
- Publication Date
- 2026-07-21
AI Technical Summary
Existing batching and mixing equipment requires stopping the mixing process due to the different timing of adding different ingredients, making it impossible to achieve continuous batch mixing and inconvenient to operate.
A batching and mixing machine was designed, comprising a mixing tank, a dispensing component, and a rotating component. The mixing rod is driven to rotate by an upper rotating motor. The dispensing component adds ingredients at intervals according to the addition sequence, and the upper turntable is driven to rotate by a rotating shaft to feed the ingredients into the mixing tank. At the same time, the entire mixing tank can be driven to rotate by a lower rotating motor to achieve continuous mixing.
It enables continuous stirring without interruption during the ingredient addition process, improving the stirring effect and efficiency, and ensuring the continuity and stability of the stirring process.
Smart Images
Figure CN224527642U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic particle technology, specifically to a batching and mixing machine. Background Technology
[0002] Plastic particles are cylindrical or elliptical granules produced by uniformly mixing synthetic resins with various additives, melting at high temperatures, extruding, cooling, and then cutting them. As a raw material and semi-finished product for plastic products, plastic particles are easy to transport and store, and ensure the flowability, compositional uniformity, and stability of subsequent processing (such as injection molding, blow molding, and extrusion). The batching and mixing process is extremely critical in plastic particle production, directly affecting the uniformity, performance, and appearance quality of the final plastic particles.
[0003] Chinese patent application number CN202122139953.4 discloses a batching and mixing device for plastic product production, including a support frame, a mixing chamber movably installed between the support frames, a drive shaft horizontally movably installed on the right end face of the support frame, a drive gear fixedly installed on the outer wall surface of the drive shaft, a driven gear movably installed on the right wall face of the support frame corresponding to the lower end of the drive gear, a limit rod fixedly installed on the right end face of the support frame corresponding to the lower end of the driven gear, a rocker arm sleeved on the outer wall surface of the limit rod, and a connecting block fixedly installed on the end of the rocker arm away from the driven gear. This device increases the mixing rate and quality by causing the mixing chamber to oscillate and tumble. However, in actual mixing, different ingredients are added at different times. Generally, powdered resin is added first as a dispersion carrier, followed by appropriate stirring, then powdered additives, then liquid additives, and finally granular masterbatch or recycled material granules for final mixing. This device is not suitable for batch addition of ingredients, as stirring needs to be stopped during the addition process, making it inconvenient to operate.
[0004] Based on this, the present invention designs a batching and mixing machine to solve the above problems. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a batching and mixing machine.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A batching and mixing machine includes a mixing tank and a tank cover. The mixing tank has a discharge port on its side wall, and the tank cover has a feed port and a mixing component at its top. A sealing cover is installed on the discharge port. The mixing component includes an upper rotating motor, a rotating rod, and a mixing rod. The upper rotating motor is installed at the center of the top of the tank cover and its output end is connected to the rotating rod. The rotating rod rotates inside the mixing tank. The mixing rod is evenly spaced on the side wall of the rotating rod. A mounting frame is provided next to the mixing tank, and a material distribution component is installed on the mounting frame. The material distribution component includes a rotating shaft, an upper turntable, a hopper, a valve, and a discharge hose. The rotating shaft rotates at the top of the mounting frame, and the upper turntable is fixed at the top of the rotating shaft. The hoppers are evenly distributed around the top of the upper turntable, and the valve is installed at the bottom of the side wall of the hopper and connected to the discharge hose.
[0008] Furthermore, a vertical stirring rod is fixed to the end of the stirring rod.
[0009] Furthermore, a label is provided on the side wall of the hopper.
[0010] Furthermore, both the mixing tank and the tank lid are equipped with connecting rings, and connecting bolts are threaded between the connecting rings.
[0011] Furthermore, the upper turntable is positioned directly above the bucket lid but not directly above the upper rotating motor, and the vertical distance from the bottom of the upper turntable to the top of the bucket lid is greater than the maximum vertical distance from the top of the bucket lid to the connecting ring.
[0012] Furthermore, it also includes a rotating component, which includes a base, a lower rotating motor, and a lower turntable. The mounting bracket is threaded onto the base, the lower rotating motor is installed inside the base and its output end is connected to the lower turntable, the lower turntable rotates at the top of the base, and the mixing tank is installed at the top of the lower turntable.
[0013] Furthermore, a fixing ring is fixed to the bottom edge of the mixing tank, and a fixing bolt is threaded between the fixing ring and the lower turntable.
[0014] Furthermore, the top of the mounting frame is provided with a through groove, the diameter of which is larger than the diameter of the mixing tank, and the mixing tank is disposed through the through groove. An auxiliary rod is fixed to the top of the mounting frame, and the top of the auxiliary rod is in sliding contact with the bottom of the upper turntable.
[0015] Beneficial effects: 1. By setting up a stirring component, the stirring rod is driven to rotate by the upper rotating motor to achieve stirring and mixing of materials in the mixing tank; by setting up a distributing component, when different ingredients are added in sequence according to the addition order, the rotating shaft drives the upper turntable to rotate, rotating the hopper of the corresponding ingredient to the inlet position, and the discharging hose is used to put the ingredients into the mixing tank. The stirring will not be interrupted by the addition of ingredients, achieving continuous stirring and improving the stirring effect.
[0016] 2. By installing a vertical stirring rod, the ingredients in the mixing tank are mixed vertically, assisting the stirring rod in stirring and improving the effect; by installing label stickers, the ingredients on the hopper are marked for easy addition; by installing connecting rings and connecting bolts, the threaded engagement of the connecting bolts and connecting rings facilitates the installation and removal of the tank lid and mixing tank; by installing a rotating component, starting the lower rotating motor drives the entire mixing tank to rotate through the lower turntable, which, together with the stirring component, further improves the mixing effect; by installing fixing rings and fixing bolts, the threaded engagement of the two facilitates the installation and removal of the mixing tank; by installing an auxiliary rod, the lower auxiliary rod provides auxiliary support during the rotation of the upper turntable, improving stability. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a three-dimensional view of the adjusting plate structure of a batching and mixing machine according to the present invention.
[0019] Figure 2 This is a three-dimensional view of the mixing tank structure of a batching mixer according to the present invention.
[0020] Figure 3 This is a three-dimensional view of the mixing component structure of a batching mixer according to the present invention.
[0021] Figure 4 This is a three-dimensional view of the rotating component structure of a batching and mixing machine according to the present invention.
[0022] The labels in the diagram represent: 1. Mixing tank; 2. Tank lid; 3. Discharge port; 4. Feed inlet; 5. Sealing cover; 6. Upper rotating motor; 7. Rotating rod; 8. Stirring rod; 9. Mounting bracket; 10. Rotating shaft; 11. Upper turntable; 12. Hopper; 13. Valve; 14. Discharge hose; 15. Vertical stirring rod; 16. Label; 17. Connecting ring; 18. Connecting bolt; 19. Base; 20. Lower rotating motor; 21. Lower turntable; 22. Fixing ring; 23. Fixing bolt; 24. Through groove; 25. Auxiliary rod. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0024] The present invention will be further described below with reference to the embodiments.
[0025] In some embodiments, please refer to the accompanying drawings. Figure 1 , Figure 2 , Figure 3 and Figure 4 A batching mixer includes a mixing tank 1 and a tank cover 2. The mixing tank 1 has a discharge port 3 on its side wall. The tank cover 2 has a feed port 4 and a mixing component at its top. A sealing cover 5 is installed on the discharge port 3. The mixing component includes an upper rotating motor 6, a rotating rod 7, and a mixing rod 8. The upper rotating motor 6 is installed at the center of the top of the tank cover 2 and its output end is connected to the rotating rod 7. The rotating rod 7 rotates inside the mixing tank 1. The mixing rod 8 is evenly spaced on the side wall of the rotating rod 7. A mounting frame 9 is provided next to the mixing tank 1. A material distribution component is installed on the mounting frame 9. The material distribution component includes a rotating shaft 10, an upper rotating plate 11, a hopper 12, a valve 13, and a discharge hose 14. The rotating shaft 10 rotates at the top of the mounting frame 9. The upper rotating plate 11 is fixed at the top of the rotating shaft 10. The hopper 12 is evenly distributed around the top of the upper rotating plate 11. The valve 13 is installed at the bottom of the side wall of the hopper 12 and is connected to the discharge hose 14.
[0026] In this embodiment of the invention, during use, different ingredients are placed on different hoppers 12 according to actual mixing needs. The upper turntable 11 is rotated by the rotating shaft 10. According to the order of addition, the hopper 12 containing the corresponding ingredients is rotated to the inlet 4 position, the valve 13 is activated, and the ingredients are placed into the mixing tank 1 using the discharge hose 14. During the addition of ingredients, the upper rotating motor 6 drives the stirring rod 8 to rotate through the rotating rod 7 to stir the materials inside the mixing tank 1. The stirring process is not interrupted by the addition of ingredients, so as to achieve continuous stirring and improve the stirring effect.
[0027] In this embodiment of the invention, by setting a stirring component, the upper rotating motor 6 drives the stirring rod 8 to rotate, thereby achieving the stirring and mixing of materials in the stirring tank 1; by setting a distributing component, when different ingredients are added in sequence according to the addition order, the rotating shaft 10 drives the upper turntable 11 to rotate, rotating the hopper 12 containing the corresponding ingredient to the inlet 4 position, and the discharging hose 14 puts the ingredient into the stirring tank 1. During the process, the stirring will not be interrupted due to the addition of ingredients, achieving continuous stirring and improving the stirring effect;
[0028] In one embodiment of this utility model, a vertical stirring rod 15 is fixed to the end of the stirring rod 8. The vertical stirring rod 15 mixes the ingredients in the mixing tank 1 vertically, assisting the stirring rod 8 in stirring and improving the effect. A label 16 is provided on the side wall of the hopper 12 to mark the ingredients on the hopper 12 for easy addition. Both the mixing tank 1 and the tank cover 2 are equipped with connecting rings 17, and connecting bolts 18 are threaded between the connecting rings 17. The threaded engagement between the connecting bolts 18 and the connecting rings 17 facilitates the loading and unloading of the tank cover 2 and the mixing tank 1. The upper turntable 11 is partially positioned above the tank cover 2 but not directly above the upper rotating motor 6. The vertical distance from the bottom of the upper turntable 11 to the top of the tank cover 2 is greater than the maximum vertical distance from the top of the tank cover 2 to the connecting ring 17.
[0029] In some embodiments, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, it also includes a rotating component, which includes a base 19, a lower rotating motor 20, and a lower turntable 21. The mounting bracket 9 is threadedly fixed to the base 19. The lower rotating motor 20 is installed inside the base 19 and its output end is connected to the lower turntable 21. The lower turntable 21 rotates at the top of the base 19. The mixing tank 1 is installed at the top of the lower turntable 21. A fixing ring 22 is fixed to the bottom edge of the mixing tank 1. A fixing bolt 23 is threadedly fixed between the fixing ring 22 and the lower turntable 21. A through groove 24 is opened at the top of the mounting bracket 9. The diameter of the through groove 24 is larger than the diameter of the mixing tank 1. The mixing tank 1 is set through the through groove 24. An auxiliary rod 25 is fixed at the top of the mounting bracket 9. The top of the auxiliary rod 25 slides in contact with the bottom of the upper turntable 11.
[0030] In this embodiment of the utility model, during use, different ingredients are placed on different hoppers 12 according to actual mixing needs and labeled with labels 16. The upper turntable 11 is rotated by the rotating shaft 10. During the rotation, the lower auxiliary rod 25 provides auxiliary support to improve stability. According to the order of addition, the hopper 12 containing the corresponding ingredients is rotated to the inlet 4 position, the valve 13 is activated, and the ingredients are placed into the mixing tank 1 using the discharge hose 14. During the addition of ingredients, the upper rotating motor 6 drives the stirring rod 8 to rotate through the rotating rod 7 to stir the materials inside the mixing tank 1. The stirring process is not interrupted by the addition of ingredients, achieving continuous stirring and improving the stirring effect. After all ingredients are added, the lower rotating motor 20 is started using the rotating component, which drives the mixing tank 1 to rotate as a whole through the lower turntable 21. The stirring component is used to stir and mix the ingredients inside the mixing tank 1, further improving the stirring and mixing effect.
[0031] In this embodiment of the utility model, by setting a rotating component, the lower rotating motor 20 is started, and the lower turntable 21 drives the mixing tank 1 to rotate as a whole, which, together with the stirring component, stirs and mixes the ingredients inside the mixing tank 1, further improving the stirring and mixing effect; by setting a fixing ring 22 and a fixing bolt 23, the threaded engagement of the two facilitates the loading and unloading of the mixing tank 1; by setting an auxiliary rod 25, the upper turntable 11 is supported by the lower auxiliary rod 25 during rotation, improving stability;
[0032] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A batching mixer, comprising a mixing tank (1) and a tank cover (2), characterized in that: The mixing tank (1) has a discharge port (3) on its side wall. The top of the tank cover (2) has a feed port (4) and a stirring component. A sealing cover (5) is installed on the discharge port (3). The stirring component includes an upper rotating motor (6), a rotating rod (7), and a stirring rod (8). The upper rotating motor (6) is installed at the center of the top of the tank cover (2) and its output end is connected to the rotating rod (7). The rotating rod (7) rotates inside the mixing tank (1). The stirring rods (8) are evenly spaced on the side wall of the rotating rod (7). The mixing tank (1) A mounting frame (9) is provided next to the material distribution component, which includes a rotating shaft (10), an upper turntable (11), a hopper (12), a valve (13), and a discharge hose (14). The rotating shaft (10) rotates at the top of the mounting frame (9), and the upper turntable (11) is fixed at the top of the rotating shaft (10). The hopper (12) is evenly distributed around the top of the upper turntable (11). The valve (13) is installed at the bottom of the side wall of the hopper (12) and connected to the discharge hose (14).
2. The batching mixer according to claim 1, characterized in that, A vertical stirring rod (15) is fixed to the end of the stirring rod (8).
3. The batching mixer according to claim 1, characterized in that, A label (16) is provided on the side wall of the hopper (12).
4. The batching mixer according to claim 1, characterized in that, Both the mixing tank (1) and the lid (2) are equipped with connecting rings (17), and connecting bolts (18) are threaded between the connecting rings (17).
5. The batching mixer according to claim 1, characterized in that, The upper turntable (11) is positioned directly above the bucket lid (2) but not directly above the upper rotating motor (6). The vertical distance from the bottom of the upper turntable (11) to the top of the bucket lid (2) is greater than the maximum vertical distance from the top of the bucket lid (2) to the connecting ring (17).
6. The batching mixer according to claim 5, characterized in that, It also includes a rotating component, which includes a base (19), a lower rotating motor (20) and a lower turntable (21). The mounting bracket (9) is threadedly fixed on the base (19). The lower rotating motor (20) is installed inside the base (19) and its output end is connected to the lower turntable (21). The lower turntable (21) rotates on the top of the base (19). The mixing tank (1) is installed on the top of the lower turntable (21).
7. The batching mixer according to claim 5, characterized in that, A fixing ring (22) is fixed to the bottom edge of the mixing tank (1), and a fixing bolt (23) is threaded between the fixing ring (22) and the lower turntable (21).
8. The batching mixer according to claim 1, characterized in that, The top of the mounting bracket (9) is provided with a through groove (24), the diameter of which is larger than the diameter of the mixing tank (1). The mixing tank (1) is set through the through groove (24). An auxiliary rod (25) is fixed at the top of the mounting bracket (9). The top of the auxiliary rod (25) slides in contact with the bottom of the upper turntable (11).