A sponge foaming box for a sponge production line
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 苏州毅喻实业有限公司
- Filing Date
- 2025-06-30
- Publication Date
- 2026-07-21
AI Technical Summary
Existing foaming boxes are prone to leaving raw material residues during the mixing process, and the mixing efficiency is low, which affects the foaming effect of the sponge.
A sponge foaming box including a scraping mechanism was designed. The scraper of the scraping mechanism cleans the inner wall of the foaming box, and the reverse stirring of the stirring paddle is achieved by the design of the rotating frame and the rotating shaft in opposite directions. Combined with the temperature control of the electric heating wire and the heat-conducting aluminum ring, the uniform mixing of raw materials and foaming quality are ensured.
It effectively prevents raw materials from adhering to the inner wall, improves mixing and scraping efficiency, ensures sponge foaming quality and production efficiency, and simplifies the operation process.
Smart Images
Figure CN224527803U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sponge production technology, specifically a sponge foaming box for a sponge production line. Background Technology
[0002] The foaming process involves mixing 80 parts of ethylene vinyl acetate (EVA), 20 parts of APAOPT3385, 20 parts of azodicarbonamide, 19 parts of CaCO3, and 0.6 parts of dicumyl peroxide, placing the mixture in a mold, and then breaking the closed cells with mechanical force to obtain a foamed sponge with a density (d) of 0.028 g / cm³ and a 25% compression hardness of 1.9 kPa.
[0003] An investigation revealed that a Chinese utility model patent discloses a sponge foaming box for a sponge production line (publication number: CN222096762U), which includes a box body. Lifting mechanisms are provided on both sides of the box body. A support plate is installed above the two lifting mechanisms. A rotating component is installed near the center of the support plate. Multiple stirring paddles are installed on the outside of the rotating component and on the inside of the box body. A cover plate assembly is installed on the rotating component and below the multiple stirring paddles. A crushing and processing device is installed on the support plate and on one side of the rotating component. A movable heating device is installed at the bottom of the box body.
[0004] In the aforementioned patent, by setting up a crushing and processing device, the foaming box can crush and process the raw materials to a certain extent when needed through the cooperation of crushing blades and motors, thereby better meeting the working needs under different circumstances and improving the working capacity of the foaming box. However, by using the synergistic effect of the rotating component and the stirring paddle to stir and mix the raw materials, material residue may appear on the inner wall of the foaming box during the stirring process. In addition, multiple stirring paddles continuously rotate in the same direction, resulting in low stirring and mixing efficiency.
[0005] Therefore, this utility model provides a sponge foaming box for a sponge production line to solve the above problems. Utility Model Content
[0006] (a) Technical problems to be solved
[0007] This utility model provides a foaming box for a sponge production line, which aims to solve the problems mentioned in the background art.
[0008] (II) Technical Solution
[0009] To achieve the above objectives, the present invention provides the following technical solution: a foaming box for a foam production line, the foaming box comprising a movable base plate, a foaming box body fixedly installed on the top of the movable base plate, a top plate disposed above the foaming box body, and a scraping mechanism disposed on the top plate for scraping the inner wall of the foaming box body.
[0010] The scraping mechanism includes a first motor fixedly installed on the top of the top plate, a rotating shaft fixedly installed on the output end of the first motor, a first gear fixedly installed on the side surface of the rotating shaft, a second gear rotatably installed on the bottom of the top plate, an internal gear ring rotatably installed on the bottom of the top plate, a rotating frame fixedly installed on the bottom of the internal gear ring, a stirring paddle fixedly installed on the rotating shaft and the rotating frame, and a scraper fixedly installed on the side surface of the rotating frame.
[0011] As a preferred technical solution of this application, multiple second gears are provided, and the second gears are distributed in a circular array at the bottom of the top plate. The first gear meshes with multiple second gears, and the multiple second gears mesh with the internal gear ring.
[0012] As a preferred technical solution of this application, multiple stirring paddles are provided, and the stirring paddles are evenly distributed on the rotating shaft and the rotating frame. The side of the scraper away from the rotating frame is in contact with the inner wall of the foaming box body.
[0013] As a preferred technical solution of this application, the bottom of the foaming box body is provided with a placement groove, and an electric heating wire is fixedly connected inside the placement groove.
[0014] As a preferred technical solution of this application, a heat-conducting aluminum ring is fixedly connected inside the placement groove, and the heat-conducting aluminum ring passes through the placement groove.
[0015] As a preferred technical solution of this application, an electric push rod is fixedly connected to the top of the movable base plate, a telescopic rod is fixedly connected to the top of the movable base plate, and a protrusion is fixedly connected to the side surface of the top plate.
[0016] As a preferred technical solution of this application, multiple protrusions are provided, and the movable ends of the electric push rod and the telescopic rod are respectively fixedly connected to the bottom of the multiple protrusions.
[0017] As a preferred technical solution of this application, a feed pipe is fixedly connected to the top of the top plate, a cover plate is provided on the top of the feed pipe, and a filter plate is fixedly connected inside the feed pipe.
[0018] As a preferred technical solution of this application, a second motor is fixedly connected to one side of the feed tube, and a rotating rod is rotatably connected inside the feed tube.
[0019] As a preferred technical solution of this application, the movable end of the second motor passes through one side of the feed pipe and is fixedly connected to one end of the rotating rod, and a spiral cutter is fixedly connected to the side surface of the rotating rod.
[0020] (III) Beneficial Effects
[0021] This utility model has a simple structure and is easy to use. Through the setting of the scraping mechanism, the first motor is started, which drives the rotating shaft to rotate, thereby driving the first gear to rotate. The first gear drives the second gear and the internal gear ring to rotate synchronously. The internal gear ring pushes the rotating frame to rotate. The scraper on the side surface of the rotating frame effectively scrapes off the raw material on the inner wall of the foaming box, preventing it from adhering and thus not affecting the foaming effect of the sponge. In addition, the rotating frame and the rotating shaft rotate in opposite directions, so that the stirring paddles on the rotating frame and the rotating shaft also stir in opposite directions. This design significantly improves the efficiency of stirring and scraping, ensuring the quality of sponge foaming. Attached Figure Description
[0022] Figure 1 A schematic diagram of the structure of a sponge foaming box used in a sponge production line;
[0023] Figure 2 This is a cross-sectional schematic diagram of the foaming box body in a foaming box for a sponge production line;
[0024] Figure 3 A schematic cross-sectional view of the feed pipe in a foaming box for a sponge production line;
[0025] Figure 4 This is a schematic diagram of the installation of the first gear in a foaming box used in a sponge production line.
[0026] Figure 5 This is a schematic diagram showing the installation of electric heating wires in a foaming box used in a sponge production line.
[0027] Figure 6 This is a schematic diagram of the installation of a spiral cutter in a foaming box used in a sponge production line.
[0028] In the picture:
[0029] 1. Movable base plate; 2. Foaming box body; 3. Top plate; 4. First motor; 5. Rotating shaft; 6. First gear; 7. Second gear; 8. Internal gear ring; 9. Rotating frame; 10. Stirring paddle; 11. Scraper; 12. Placement groove; 13. Electric heating wire; 14. Heat-conducting aluminum ring; 15. Electric push rod; 16. Telescopic rod; 17. Protrusion; 18. Feed pipe; 19. Cover plate; 20. Filter plate; 21. Second motor; 22. Rotating rod; 23. Spiral cutter. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] This utility model provides a sponge foaming box for a sponge production line, such as... Figure 1 , Figure 2 and Figure 4 As shown, the foam box includes a movable base plate 1, a foam box body 2 fixedly installed on the top of the movable base plate 1, a top plate 3 disposed above the foam box body 2, and a scraping mechanism disposed on the top plate 3 for scraping the inner wall of the foam box body 2.
[0032] The scraping mechanism includes a first motor 4 fixedly mounted on the top of the top plate 3, a rotating shaft 5 fixedly mounted on the output end of the first motor 4, a first gear 6 fixedly mounted on the side surface of the rotating shaft 5, a second gear 7 rotatably mounted on the bottom of the top plate 3, an internal gear ring 8 rotatably mounted on the bottom of the top plate 3, a rotating frame 9 fixedly mounted on the bottom of the internal gear ring 8, an agitator 10 fixedly mounted on the rotating shaft 5 and the rotating frame 9, and a scraper 11 fixedly mounted on the side surface of the rotating frame 9.
[0033] Multiple second gears 7 are provided, and the second gears 7 are arranged in a ring array at the bottom of the top plate 3. The first gear 6 meshes with multiple second gears 7, and the multiple second gears 7 mesh with the internal gear ring 8.
[0034] Multiple stirring paddles 10 are provided, and the stirring paddles 10 are evenly distributed on the rotating shaft 5 and the rotating frame 9. The side of the scraper 11 away from the rotating frame 9 is in contact with the inner wall of the foaming box body 2.
[0035] When using this foaming box, the casters on the bottom of the base plate 1 are moved to a suitable position. Then, the first motor 4 is started. The output of the first motor 4 drives the rotating shaft 5 to rotate, and the rotating shaft 5 drives the first gear 6 to rotate. Since the first gear 6 meshes with multiple second gears 7, and the multiple second gears 7 mesh with the internal gear ring 8, when the first gear 6 rotates, it will drive the second gears 7 and the internal gear ring 8 to rotate synchronously. The internal gear ring 8 drives the rotating frame 9 to rotate. The rotating frame 9 and the stirring paddle 10 on the rotating shaft 5 stir the raw materials in the foaming box body 2. At the same time, the scrapers on the side surface of the rotating frame 9... 11. The inner wall of the foaming box body 2 is scraped to prevent raw materials from adhering to the inner wall of the foaming box body 2 and affecting the foaming effect of the sponge. In addition, by setting multiple second gears 7 and internal gear rings 8, the stirring paddle 10 and scraper 11 can achieve all-round stirring and scraping. Furthermore, the rotating frame 9 and the rotating shaft 5 rotate in opposite directions, so the stirring paddle 10 on the rotating frame 9 and the stirring paddle 10 on the rotating shaft 5 stir in opposite directions, thus improving the efficiency of stirring and scraping and ensuring the foaming quality of the sponge. At the same time, the structure of this sponge foaming box is simple, easy to operate, easy to maintain and clean, and suitable for use in various sponge production lines.
[0036] Furthermore, to facilitate temperature control inside the foaming chamber body 2, such as... Figure 1 , Figure 2 and Figure 5 As shown, a placement groove 12 is provided at the bottom of the foaming box body 2, and an electric heating wire 13 is fixedly connected inside the placement groove 12.
[0037] A heat-conducting aluminum ring 14 is fixedly connected inside the mounting groove 12, and the heat-conducting aluminum ring 14 passes through the mounting groove 12.
[0038] When in use, the foaming box heats the inside of the body 2 of the foaming box through the electric heating wire 13, thereby increasing the temperature of the raw materials and accelerating the foaming speed, thus improving the production efficiency of the sponge. The setting of the heat-conducting aluminum ring 14 allows the heat to be evenly and quickly transferred to all parts of the foaming box body 2, ensuring the uniformity of sponge foaming. At the same time, the combined use of the electric heating wire 13 and the heat-conducting aluminum ring 14 allows the heating temperature to be adjusted according to actual needs to meet the production requirements of different sponge products.
[0039] In order to facilitate the control of the lifting and lowering of the top plate 3, such as Figure 1 , Figure 2 and Figure 3 As shown, an electric push rod 15 is fixedly connected to the top of the movable base plate 1, a telescopic rod 16 is fixedly connected to the top of the movable base plate 1, and a protrusion 17 is fixedly connected to the side surface of the top plate 3.
[0040] Multiple protrusions 17 are provided, and the movable ends of the electric push rod 15 and the telescopic rod 16 are respectively fixedly connected to the bottom of multiple protrusions 17.
[0041] When in use, the foaming box utilizes the coordinated action of the electric push rod 15 and the telescopic rod 16 to achieve smooth lifting and lowering of the top plate 3. The electric push rod 15 provides the main lifting power, ensuring that the top plate 3 can quickly and accurately reach the predetermined position, while the telescopic rod 16 provides auxiliary support and stability, effectively preventing the top plate 3 from swaying or shifting during lifting and lowering. The protrusion 17 ensures that the electric push rod 15 and the telescopic rod 16 can be firmly connected to the top plate 3, guaranteeing the reliability and stability of the lifting action. By adjusting the telescopic length of the electric push rod 15, the height of the top plate 3 can be easily controlled, thereby adapting to the production needs of different foam products and improving the flexibility and applicability of the equipment.
[0042] Furthermore, to facilitate the crushing of raw materials, such as... Figure 1 , Figure 2 , Figure 3 and Figure 6 As shown, a feed pipe 18 is fixedly connected to the top of the top plate 3, a cover plate 19 is provided on the top of the feed pipe 18, and a filter plate 20 is fixedly connected inside the feed pipe 18.
[0043] A second motor 21 is fixedly connected to one side of the feed pipe 18, and a rotating rod 22 is rotatably connected inside the feed pipe 18.
[0044] The movable end of the second motor 21 passes through one side of the feed pipe 18 and is fixedly connected to one end of the rotating rod 22. A spiral cutter 23 is fixedly connected to the side surface of the rotating rod 22.
[0045] When using this foaming box, the operator can first pour the raw materials into the foaming box body 2 through the feed pipe 18. At this time, the cover plate 19 can prevent the raw materials from splashing out during the pouring process, ensuring a clean operating environment. The filter plate 20 can perform preliminary screening of the raw materials, removing large particles and impurities, ensuring the quality of the raw materials entering the foaming box. After the raw materials enter the feed pipe 18, the operator can start the second motor 21. The second motor 21 drives the rotating rod 22 to rotate, which in turn drives the spiral cutter 23 to crush the raw materials. The rotation of the spiral cutter 23 can effectively cut the raw materials into finer particles, improving the uniformity of the raw materials and the foaming effect. The crushed raw materials then enter the foaming box body 2, where they are mixed with other components for foaming treatment. Through this series of designs, the foaming box not only improves the utilization rate of raw materials and the foaming quality, but also greatly simplifies the operation process and reduces the difficulty of operation.
[0046] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A sponge foaming box for a sponge production line, characterized in that: The foam box includes a movable base plate (1), a foam box body (2) fixedly installed on the top of the movable base plate (1), a top plate (3) disposed above the foam box body (2), and a scraping mechanism disposed on the top plate (3) for scraping the inner wall of the foam box body (2). The scraping mechanism includes a first motor (4) fixedly installed on the top of the top plate (3), a rotating shaft (5) fixedly installed on the output end of the first motor (4), a first gear (6) fixedly installed on the side surface of the rotating shaft (5), a second gear (7) rotatably installed on the bottom of the top plate (3), an internal gear ring (8) rotatably installed on the bottom of the top plate (3), a rotating frame (9) fixedly installed on the bottom of the internal gear ring (8), a stirring paddle (10) fixedly installed on the rotating shaft (5) and the rotating frame (9), and a scraper (11) fixedly installed on the side surface of the rotating frame (9).
2. The sponge foaming box for a sponge production line according to claim 1, characterized in that: Multiple second gears (7) are provided, and the second gears (7) are arranged in a ring array at the bottom of the top plate (3). The first gear (6) meshes with multiple second gears (7), and the multiple second gears (7) mesh with the internal gear ring (8).
3. The sponge foaming box for a sponge production line according to claim 2, characterized in that: Multiple stirring paddles (10) are provided, and the stirring paddles (10) are evenly distributed on the rotating shaft (5) and the rotating frame (9). The scraper (11) on the side away from the rotating frame (9) is in contact with the inner wall of the foaming box body (2).
4. The sponge foaming box for a sponge production line according to claim 1, characterized in that: The bottom of the foaming box body (2) is provided with a placement groove (12), and an electric heating wire (13) is fixedly connected inside the placement groove (12).
5. A sponge foaming box for a sponge production line according to claim 4, characterized in that: A heat-conducting aluminum ring (14) is fixedly connected inside the mounting groove (12), and the heat-conducting aluminum ring (14) passes through the mounting groove (12).
6. The sponge foaming box for a sponge production line according to claim 1, characterized in that: An electric push rod (15) is fixedly connected to the top of the movable base plate (1), a telescopic rod (16) is fixedly connected to the top of the movable base plate (1), and a protrusion (17) is fixedly connected to the side surface of the top plate (3).
7. A sponge foaming box for a sponge production line according to claim 6, characterized in that: The protrusions (17) are provided in multiple ways, and the movable ends of the electric push rod (15) and the telescopic rod (16) are respectively fixedly connected to the bottom of the multiple protrusions (17).
8. A sponge foaming box for a sponge production line according to claim 1, characterized in that: The top of the top plate (3) is fixedly connected to the feed pipe (18), the top of the feed pipe (18) is provided with a cover plate (19), and the inside of the feed pipe (18) is fixedly connected to a filter plate (20).
9. A sponge foaming box for a sponge production line according to claim 8, characterized in that: A second motor (21) is fixedly connected to one side of the feed pipe (18), and a rotating rod (22) is rotatably connected inside the feed pipe (18).
10. A sponge foaming box for a sponge production line according to claim 9, characterized in that: The movable end of the second motor (21) passes through one side of the feed pipe (18) and is fixedly connected to one end of the rotating rod (22). A spiral cutter (23) is fixedly connected to the side surface of the rotating rod (22).