Flexible die frame continuous processing production line

Abstract

The utility model provides a kind of flexible mould frame continuous processing production line, belong to mould frame deep processing flexible automation production line technical field, including conveyor, continuous processing assembly and auxiliary demoulding component, continuous processing assembly includes the mechanical arm being arranged in the top of connecting seat, and one end of mechanical arm is provided with connecting plate, the utility model has beneficial effect: controller will open torque motor, and torque motor drives fixed head to insert into auxiliary groove, to lower mould fixed, mechanical arm will lower mould pull out at this time, place on processing table, using the part of parts on auxiliary demoulding component, assist lower mould overturn, mechanical arm will upper mould pull out at this time, and lower mould is matched, waits injection molding, and when needing to replace processing mould, mechanical arm will lower mould and upper mould on processing table and connecting box are placed in connecting box, and other different moulds are removed and replaced, realize the quick replacement of different model shapes mould, increase work efficiency, realize not stop machine quick replacement, the purpose of continuous processing.

Description

Technical Field

[0001] This utility model belongs to the technical field of flexible automated production line for deep processing of mold frames, and specifically relates to a flexible mold frame continuous processing production line. Background Technology

[0002] A flexible production line is a production line that connects multiple adjustable machine tools (mostly specialized machine tools) and is equipped with an automatic conveying device. The mold frame is a semi-finished product or supporting structure for the mold, used to fix and position the various components of the mold, ensuring accuracy and stability during the production process. It is widely used in the automotive, electronics, and medical equipment industries. A search revealed that application number "CN202010345120.0" discloses a "flexible production line structure," which states: "This flexible production line structure has a novel design and compact layout, enabling convenient switching between production and testing of industrial control products with different power ranges, and facilitating the production of industrial control products with different power ranges." The document discusses the capacity replacement of industrial control products, highlighting that while the flexible production line offers novel and compact design, facilitating switching between production and testing of industrial control products with different power ratings, it also acknowledges the following issues in practical application: To address future production expansion, the document suggests that expanding production lines, testing lines, or load capacity based on bottleneck steps can easily increase capacity without requiring the construction of entirely new production lines.

[0003] In actual use, the mold production line cannot be changed quickly. When processing products of different shapes and types, it is necessary to stop the machine to change the mold. The inability to change the mold quickly and the inability to achieve continuous processing result in poor work efficiency. In addition, the inability to assist in demolding during use also leads to poor work efficiency.

[0004] Therefore, providing a production line that enables rapid mold change, continuous processing, and assisted demolding is highly practical. Utility Model Content

[0005] The purpose of this invention is to provide a flexible mold frame continuous processing production line to solve the above-mentioned technical problems.

[0006] This utility model provides a flexible mold frame continuous processing production line, including a conveyor, a continuous processing component, and an auxiliary demolding component.

[0007] The transmitter has a support column on one side, a connecting seat on the top of the support column, and a support seat on the other side of the transmitter.

[0008] The continuous processing assembly includes a robotic arm mounted on top of a connecting base. One end of the robotic arm is provided with a connecting plate, one end of the connecting plate is provided with a fixing block, and one end of the fixing block is provided with a connecting box. The inner wall of the connecting box is provided with a limit rod, and the outer wall of the limit rod is slidably connected to two moving plates. One side of each of the two moving plates is provided with a fixing head. The top of the support base is provided with a connecting box, and the inner wall of the connecting box is provided with several support plates. One end of the inner wall of the several support plates is provided with an upper mold, and one end of the upper mold is correspondingly provided with a lower mold.

[0009] The auxiliary demolding assembly includes a fixed frame disposed on one side of the conveyor. A processing table is disposed on the top of the fixed frame. A fixed plate is disposed on one side of the processing table. Two electric telescopic rods are disposed inside the fixed plate. Support bars are disposed on the top of the two electric telescopic rods. An electromagnetic brake motor is disposed on one side of the support bar. A fixing bar is disposed through the output shaft end of the electromagnetic brake motor through the support bar. Several connecting bars are disposed on one side of the fixing bar. A reinforcing plate is disposed on the top of the several connecting bars. A vibration motor is disposed on the top of the reinforcing plate.

[0010] In one embodiment of this utility model, a plurality of electro-hydraulic rods are provided inside the plurality of connecting strips, and two clamping plates are provided at the ends of the plurality of electro-hydraulic rods.

[0011] In one embodiment of this utility model, a torque motor is provided at one end of the connecting box. A worm gear is provided through the output shaft end of the torque motor and passes through the connecting box. A worm wheel is engaged at the top of the worm gear. A connector is provided inside the worm wheel. A lead screw nut is provided on both sides of the connector. The outer walls of the two lead screw nuts are threaded to the moving plate. One side of the two lead screw nuts is rotatably connected to one side of the inner wall of the connecting box. One end of the worm gear is rotatably connected to one end of the inner wall of the connecting box. Connecting grooves are provided on both sides of the connecting box.

[0012] In one embodiment of this utility model, a reinforcing strip is provided on the top of the connecting plate, and an injection tube is provided inside the reinforcing strip. One end of the injection tube is sealed and connected to an injection head, and the other end of the injection tube is sealed and connected to an external connector.

[0013] In one embodiment of this utility model, a fixing plate is provided on the top of the connecting box, and the interior of the fixing plate is fixedly connected to the injection tube. One end of each of the upper molds is provided with an injection port, and one end of the lower mold is provided with an auxiliary port.

[0014] In one embodiment of this utility model, a slot is provided at the middle of one end of several upper molds and lower molds, and auxiliary slots are provided on both sides of the slots. A barcode is embedded in one end of the inner wall of several slots. Two scanners are provided at one end of the connecting plate. A base is provided at the bottom of the support column. Several casters are provided at the bottom of the support base and the base. A controller is provided at the top corner of the connecting base.

[0015] In one embodiment of this utility model, the transmitter, robotic arm, electric telescopic rod, electromagnetic brake motor, vibration motor, electric hydraulic rod, torque motor, and scanner are all electrically connected to the controller, and the controller is electrically connected to an external power supply.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1) During processing, the controller will activate the robotic arm and scanner, causing the robotic arm to move its end parts. Then, the scanner will scan different barcodes to select the upper and lower molds that need to be replaced. At this time, the robotic arm will move the connecting box and insert it into the slot in the selected lower mold. The controller will then activate the torque motor, causing the torque motor to drive the fixing head to insert into the auxiliary slot to fix the lower mold. The robotic arm will then pull out the lower mold and place it on the processing table. Using some parts on the auxiliary demolding assembly, the lower mold will be flipped. The robotic arm will then pull out the upper mold and match it with the lower mold, waiting for injection molding. When it is necessary to change the processing mold, the robotic arm will put the lower and upper molds on the processing table and the connecting box into the connecting box and take out other different molds for replacement. This allows for quick replacement of molds of different models and shapes, increasing work efficiency and achieving the purpose of continuous processing with rapid replacement without stopping the machine.

[0018] 2) After the injection molding process is completed, move the upper mold away from the lower mold, so that the fixing bar moves the lower mold face down, and turn on the controller to activate the vibration motor, so that the vibration motor generates vibration, which is then transmitted to the lower mold to assist in demolding, thereby achieving the purpose of assisted demolding. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the perspective structure at one end of this utility model;

[0022] Figure 3 This is a schematic diagram of the top structure of this utility model;

[0023] Figure 4 This is a schematic diagram of one side of the structure of this utility model;

[0024] Figure 5 This is an enlarged structural diagram of the connecting box of this utility model;

[0025] Figure 6 This is an enlarged structural diagram of the internal structure of the connector box of this utility model.

[0026] In the diagram: 100, Conveyor; 110, Support column; 120, Connecting seat; 130, Support seat; 200, Continuous processing assembly; 210, Robotic arm; 220, Connecting plate; 230, Fixing block; 240, Connecting box; 250, Limiting rod; 260, Moving plate; 270, Fixed head; 280, Connecting box; 290, Supporting plate; 2910, Upper mold; 2920, Lower mold; 300, Auxiliary demolding assembly; 310, Fixing frame; 320, Processing table; 330, Fixing plate; 340, Electric... Telescopic rod; 350, support bar; 360, electromagnetic brake motor; 370, fixing bar; 380, connecting bar; 390, vibration motor; 400, electric hydraulic rod; 500, clamping plate; 600, torque motor; 700, worm gear; 800, worm wheel; 900, connector; 1000, lead screw nut; 1100, reinforcing bar; 1200, injection molding tube; 1300, injection molding head; 1400, external connector; 1500, fixing plate; 1600, barcode; 1700, scanner; 1800, caster wheel. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] Example

[0029] Please see Figure 1-6 A flexible mold frame continuous processing production line includes a conveyor 100, a continuous processing component 200, and an auxiliary demolding component 300.

[0030] Please refer to the details. Figure 1 One side of the transmitter 100 is provided with a support column 110, and a connecting seat 120 is provided on the top of the support column 110. The other side of the transmitter 100 is provided with a support seat 130.

[0031] Please see Figure 3-6 The continuous processing component 200 includes a robotic arm 210 mounted on top of the connecting base 120. One end of the robotic arm 210 is provided with a connecting plate 220, one end of the connecting plate 220 is provided with a fixing block 230, and one end of the fixing block 230 is provided with a connecting box 240. The inner wall of the connecting box 240 is provided with a limit rod 250, and the outer wall of the limit rod 250 is slidably connected to two moving plates 260. One side of each of the two moving plates 260 is provided with a fixing head 270. The top of the support base 130 is provided with a connecting box 280, and the inner wall of the connecting box 280 is provided with several support plates 290. One end of the inner wall of the several support plates 290 is provided with an upper mold 2910, and one end of the upper mold 2910 is correspondingly provided with a lower mold 2920.

[0032] In one specific embodiment, the provided robotic arm 210 facilitates processing. During processing, the controller activates the robotic arm 210 and scanner 1700, causing the robotic arm 210 to move its end part. Then, the scanner 1700 scans different barcodes 1600 to select the upper mold 2910 and lower mold 2920 that need to be replaced. At this time, the robotic arm 210 moves the connecting box 240, inserting it into the slot within the selected lower mold 2920. Simultaneously, the controller activates the torque motor 600, causing it to drive the fixing head 270 to insert into the auxiliary slot, thus fixing the lower mold 2920. When the robotic arm 210 pulls out the lower mold 2920 and places it on the processing table 320, it uses some parts on the auxiliary demolding component 300 to help the lower mold 2920 flip. At this time, the robotic arm 210 pulls out the upper mold 2910 and matches it with the lower mold 2920, waiting for injection molding. When it is necessary to change the processing mold, the robotic arm 210 puts the lower mold 2920 and the upper mold 2910 on the processing table 320 and the connecting box 240 into the connecting box 280, and takes out other different molds for replacement. This realizes the rapid replacement of molds of different models and shapes, increases work efficiency, and achieves the purpose of continuous processing with rapid replacement without stopping the machine.

[0033] Please see Figure 2-3 The auxiliary demolding assembly 300 includes a fixed frame 310 disposed on one side of the conveyor 100. A processing table 320 is disposed on the top of the fixed frame 310. A fixed plate 330 is disposed on one side of the processing table 320. Two electric telescopic rods 340 are disposed inside the fixed plate 330. A support bar 350 is disposed on the top of the two electric telescopic rods 340. An electromagnetic brake motor 360 is disposed on one side of the support bar 350. A fixing bar 370 is disposed through the output shaft end of the electromagnetic brake motor 360 through the support bar 350. A plurality of connecting bars 380 are disposed on one side of the fixing bar 370. A reinforcing plate is disposed on the top of the plurality of connecting bars 380. A vibration motor 390 is disposed on the top of the reinforcing plate.

[0034] In one specific embodiment, the provided processing table 320 facilitates the lower mold 2920 being placed on the processing table 320. The controller then activates multiple electric hydraulic rods 400 to clamp the clamping plate 500 onto the lower mold 2920. Simultaneously, the controller activates the electric telescopic rod 340, causing it to move the support bar 350 and its top parts upwards. The controller then activates the electromagnetic brake motor 360, causing it to rotate the fixing bar 370. The fixing bar 370 rotates one end of its top structure, causing the lower mold 2920 to face upwards. After injection molding is completed, the upper mold 2910 is moved away from the lower mold 2920, causing the fixing bar 370 to move the lower mold 2920 to face downwards. The controller then activates the vibration motor 390, causing it to vibrate and transmit the vibration to the lower mold 2920, assisting in demolding and achieving the purpose of assisted demolding.

[0035] Please see Figure 3 Several connecting bars 380 are internally provided with several electric hydraulic rods 400, and two clamping plates 500 are provided at the ends of the several electric hydraulic rods 400.

[0036] In one specific embodiment, the clamping plate 500 facilitates the support and fixation of the lower mold 2920, making the lower mold 2920 more stable during use, avoiding shaking during injection molding, and improving stability.

[0037] Please see Figure 5-6 A torque motor 600 is installed at one end of the connecting box 240. A worm gear 700 is installed through the output shaft of the torque motor 600. A worm wheel 800 is meshed at the top of the worm gear 700. A connector 900 is installed inside the worm wheel 800. A lead screw nut 1000 is installed on both sides of the connector 900. The outer walls of the two lead screw nuts 1000 are threaded to the moving plate 260. One side of the two lead screw nuts 1000 is rotatably connected to one side of the inner wall of the connecting box 240. One end of the worm gear 700 is rotatably connected to one end of the inner wall of the connecting box 240. Connecting grooves are opened on both sides of the connecting box 240.

[0038] In one specific embodiment, the torque motor 600 is provided so that the controller can easily turn on the torque motor 600, causing the torque motor 600 to drive the worm gear 700 to rotate. The worm gear 700 drives the worm wheel 800 to rotate. The worm wheel 800 drives the two screw nuts 1000 with opposite threads to rotate through the connector 900. The rotation of the screw nuts 1000 will cause the moving plate 260 to drive the fixed head 270 to move through the cooperation of the external thread and the limit rod 250, thereby causing the fixed head 270 to be inserted into the auxiliary groove.

[0039] Please see Figure 5The top of the connecting plate 220 is provided with a reinforcing strip 1100, and an injection tube 1200 is provided inside the reinforcing strip 1100. One end of the injection tube 1200 is sealed and connected to an injection head 1300, and the other end of the injection tube 1200 is sealed and connected to an external connector 1400.

[0040] In one specific embodiment, the injection head 1300 is provided so that when the robotic arm 210 drives the connecting box 240 to be inserted into the lower mold 2920, the injection head 1300 will be inserted into the auxiliary port to protect the injection head 1300. When the connecting box 240 is inserted into the upper mold 2910, the injection head 1300 will be inserted into the injection port. At this time, the user will connect to the external injection channel through the external connector 1400 to perform injection molding.

[0041] Please see Figure 5 The top of the connecting box 240 is provided with a fixing piece 1500. The inside of the fixing piece 1500 is fixedly connected to the injection tube 1200. One end of several upper molds 2910 is provided with an injection port, and one end of the lower mold 2920 is provided with an auxiliary port.

[0042] In one specific embodiment, the fixed piece 1500 facilitates the support and fixation of the injection molding tube 1200 during use, making the injection molding tube 1200 more stable during use, improving stability and increasing safety.

[0043] Please see Figure 2 Each of the upper molds 2910 and lower molds 2920 has a slot at the middle of one end, and auxiliary slots are provided on both sides of the slot. A barcode 1600 is embedded in one end of the inner wall of each of the slots. Two scanners 1700 are provided at one end of the connecting plate 220. A base is provided at the bottom of the support column 110. Several casters 1800 are provided at the bottom of the support base 130 and the base. A controller is provided at the top corner of the connecting base 120.

[0044] In one specific embodiment, the casters 1800 facilitate the rapid movement of the base machine top parts and the support base 130 and its top parts during use, avoiding manual handling.

[0045] Please see Figure 1-6 The transmitter 100, robotic arm 210, electric telescopic rod 340, electromagnetic brake motor 360, vibration motor 390, electric hydraulic rod 400, torque motor 600 and scanner 1700 are all electrically connected to the controller, and the controller is electrically connected to an external power supply.

[0046] In one specific embodiment, a controller is provided to facilitate power supply control of electrical equipment, enabling the equipment to be powered on when needed, thus avoiding situations where power cannot be supplied when power is required.

[0047] In operation, the controller first activates the robotic arm 210 and scanner 1700 during processing, allowing the robotic arm 210 to move its end part. Then, the scanner 1700 scans different barcodes 1600 to select the upper mold 2910 and lower mold 2920 that need to be replaced. At this point, the robotic arm 210 moves the connecting box 240, inserting it into the slot within the selected lower mold 2920. Simultaneously, the controller activates the torque motor 600. The fixed head 270 is inserted into the auxiliary slot to fix the lower mold 2920. Then, the robotic arm 210 pulls out the lower mold 2920 and places it on the processing table 320. Using some parts on the auxiliary demolding assembly 300, the lower mold 2920 is assisted in flipping. At this time, the robotic arm 210 pulls out the upper mold 2910 and matches it with the lower mold 2920, waiting for injection molding. When it is necessary to change the processing mold, the robotic arm 210 puts the lower mold 2920 and the upper mold 2910 on the processing table 320 and the connecting box 240 into the connecting box 28. Within 0, other different molds can be removed and replaced, realizing rapid replacement of molds of different models and shapes, increasing work efficiency, thereby achieving the purpose of continuous processing without stopping the machine and quickly changing molds. Then, through the provided processing table 320, when the lower mold 2920 is placed on the processing table 320, the controller will open multiple electric hydraulic rods 400 to drive the clamping plate 500 to clamp the lower mold 2920. At this time, the controller opens the electric telescopic rod 340, causing the electric telescopic rod 340 to drive the support bar 350 and its top parts to move upward. At this time, the controller... The controller activates the electromagnetic brake motor 360, causing it to rotate the fixing bar 370. The fixing bar 370 then rotates the top structure of one end of the box, causing the lower mold 2920 to face upwards. Finally, after the injection molding process is completed, the upper mold 2910 is moved away from the lower mold 2920, causing the fixing bar 370 to turn the lower mold 2920 face downwards. The controller then activates the vibration motor 390, causing it to vibrate. This vibration is then transmitted to the lower mold 2920 to assist in demolding, thus achieving the purpose of assisted demolding.

[0048] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A flexible mold frame continuous processing production line, characterized in that, include: A transmitter (100) is provided with a support column (110) on one side, a connecting seat (120) is provided on the top of the support column (110), and a support seat (130) is provided on the other side of the transmitter (100). A continuous processing assembly (200) includes a robotic arm (210) mounted on top of a connecting seat (120). One end of the robotic arm (210) is provided with a connecting plate (220), one end of the connecting plate (220) is provided with a fixing block (230), one end of the fixing block (230) is provided with a connecting box (240), the inner wall of the connecting box (240) is provided with a limit rod (250), the outer wall of the limit rod (250) is slidably connected with two moving plates (260), one side of each of the two moving plates (260) is provided with a fixing head (270), the top of the support seat (130) is provided with a connecting box (280), the inner wall of the connecting box (280) is provided with several support plates (290), one end of the inner wall of the several support plates (290) is provided with an upper mold (2910), and one end of the upper mold (2910) is correspondingly provided with a lower mold (2920). An auxiliary demolding assembly (300) includes a fixed frame (310) disposed on one side of a conveyor (100). A processing table (320) is disposed on the top of the fixed frame (310). A fixed plate (330) is disposed on one side of the processing table (320). Two electric telescopic rods (340) are disposed inside the fixed plate (330). A support bar (350) is disposed on the top of the two electric telescopic rods (340). An electromagnetic brake motor (360) is disposed on one side of the support bar (350). A fixing bar (370) is disposed through the output shaft end of the electromagnetic brake motor (360) through the support bar (350). A plurality of connecting bars (380) are disposed on one side of the fixing bar (370). A reinforcing plate is disposed on the top of the plurality of connecting bars (380). A vibration motor (390) is disposed on the top of the reinforcing plate.

2. The flexible mold frame continuous processing production line according to claim 1, characterized in that: The interior of each of the connecting bars (380) is provided with a plurality of electro-hydraulic rods (400), and the ends of the plurality of electro-hydraulic rods (400) are provided with two clamping plates (500).

3. The flexible mold frame continuous processing production line according to claim 1, characterized in that: A torque motor (600) is provided at one end of the connecting box (240). A worm gear (700) is provided through the output shaft end of the torque motor (600) through the connecting box (240). A worm wheel (800) is engaged at the top of the worm gear (700). A connector (900) is provided inside the worm wheel (800). A lead screw nut (1000) is provided on both sides of the connector (900). The outer walls of the two lead screw nuts (1000) are threaded to the moving plate (260). One side of the two lead screw nuts (1000) is rotatably connected to one side of the inner wall of the connecting box (240). One end of the worm gear (700) is rotatably connected to one end of the inner wall of the connecting box (240). Connecting grooves are provided on both sides of the connecting box (240).

4. The flexible mold frame continuous processing production line according to claim 1, characterized in that: A reinforcing strip (1100) is provided on the top of the connecting plate (220), and an injection tube (1200) is provided inside the reinforcing strip (1100). One end of the injection tube (1200) is sealed and connected to an injection head (1300), and the other end of the injection tube (1200) is sealed and connected to an external connector (1400).

5. The flexible mold frame continuous processing production line according to claim 4, characterized in that: The top of the connecting box (240) is provided with a fixing piece (1500), the interior of the fixing piece (1500) is fixedly connected to the injection tube (1200), one end of several upper molds (2910) is provided with an injection port, and one end of the lower mold (2920) is provided with an auxiliary port.

6. The flexible mold frame continuous processing production line according to claim 5, characterized in that: Each of the upper molds (2910) and lower molds (2920) has a slot at the middle of one end, and auxiliary slots are provided on both sides of the slots. A barcode (1600) is embedded in one end of the inner wall of each of the slots. Two scanners (1700) are provided at one end of the connecting plate (220). A base is provided at the bottom of the support column (110). A number of casters (1800) are provided at the bottom of the support base (130) and the base. A controller is provided at the top corner of the connecting base (120).

7. A flexible mold frame continuous processing production line according to claim 6, characterized in that: The transmitter (100), robotic arm (210), electric telescopic rod (340), electromagnetic brake motor (360), vibration motor (390), electric hydraulic rod (400), torque motor (600) and scanner (1700) are all electrically connected to the controller, which is electrically connected to an external power supply.

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