Environment-friendly material storage basket processing equipment

Abstract

The utility model discloses an environmental protection material storage basket processing equipment, including the stamping station, the stamping station is opened with the cooling groove in, the side of stamping station is provided with cooling assembly, the top of stamping station is opened with the stamping cavity, the inner bottom wall of stamping cavity is opened with the embedding groove, be provided with the ejection assembly in the stamping cavity, the utility model relates to the storage basket processing technical field, this storage basket processing equipment, through the cooperation of cooling assembly and cooling groove, realizes the accelerated cooling of storage basket body, can improve the cooling rate, reduces the demoulding waiting time, can effectively improve production efficiency when carrying out continuous processing, through the setting ejection assembly, realized the process of automatic ejection demoulding to the storage basket of cooling completion, shortens the operation time required by traditional demoulding, improves the demoulding efficiency.

Description

Technical Field

[0001] This utility model relates to the field of storage basket processing technology, specifically to a storage basket processing equipment made of environmentally friendly materials. Background Technology

[0002] Storage baskets are "space magicians" in our lives, using a neat container to break the cycle of clutter. Like a silent organizer, they put away remote controls scattered in sofa crevices, magazines on coffee tables, and chargers on desks—the open grid design makes items "visible and accessible," the rounded corners prevent bumps, and the non-slip bottom ensures they stand firmly on tile or wooden floors. Due to their waterproof and moisture-proof properties, plastic storage baskets are frequently used in daily life. They are typically made from materials such as polypropylene (PP) and polyethylene (PE) through stamping.

[0003] After the storage baskets are manufactured, due to the inherent characteristics of their materials, such as the poor flowability and low lubricant content of PP plastic (e.g., without EBS), the melt adheres strongly to the mold surface. After stamping, the baskets will stick to the stamping groove and require slow cooling before demolding. However, the slow cooling rate of the baskets leads to long demolding times, resulting in low production efficiency during continuous processing. Furthermore, the interference fit between the baskets and the stamping groove creates a tight fit between their edges and the inner wall of the groove, making it difficult for the baskets to detach smoothly after stamping. In practice, manual intervention is often required to remove them, significantly extending the processing time for each batch and potentially disrupting the production line, thus reducing overall production efficiency.

[0004] Therefore, this utility model provides an environmentally friendly material storage basket processing equipment, which solves the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a processing equipment for storage baskets made of environmentally friendly materials. It solves the problem that due to the inherent characteristics of the materials used in its production, such as the poor flowability and low lubricant content of PP plastic (e.g., without EBS), the melt adheres strongly to the mold surface. After stamping, the storage basket tends to stick to the stamping groove and requires slow cooling before demolding. However, the slow cooling rate of the storage basket leads to a long demolding wait time, resulting in low production efficiency during continuous processing. Furthermore, the interference fit design between the storage basket and the stamping groove creates a tight fit between the edges and the inner wall of the groove, making it difficult for the storage basket to easily detach from the groove after the stamping process.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly material storage basket processing equipment, comprising a stamping table, a cooling tank formed within the stamping table, a cooling assembly on the side of the stamping table, the cooling assembly including a mounting frame fixedly connected to the side of the stamping table, a water tank fixedly connected to the top of the mounting frame, a delivery pump fixedly mounted on the top of the mounting frame, an inlet pipe at the outlet of the delivery pump, one end of the inlet pipe fixedly connected to the outlet of the delivery pump, the other end of the inlet pipe extending into the cooling tank, the inlet of the delivery pump fixedly connected to the water tank via a connecting pipe, an outlet pipe on the side of the water tank, one end of the outlet pipe extending into the water tank, and the other end of the outlet pipe extending into the cooling tank.

[0007] Preferably, a water inlet pipe is provided at the top of the water tank, the bottom of the water inlet pipe extends into the water tank, a water inlet valve is provided on the outside of the water inlet pipe, and several sets of cooling fins are fixedly connected to both sides of the water tank, and the several sets of cooling fins are distributed in an alternating manner.

[0008] Preferably, the top of the stamping table has a stamping cavity, the inner bottom wall of the stamping cavity has an embedding groove, the stamping cavity is provided with an ejection assembly, the ejection assembly is fixedly installed on the side of the stamping table with a drive motor, the drive motor is embedded in the side of the stamping table, and the power shaft of the drive motor is fixedly connected to a drive rod through a bearing.

[0009] Preferably, the drive rod and the stamping table are rotatably connected, a connector is provided on the side of the drive rod, one end of the connector is fixedly connected to the drive rod, and the other end of the connector is fixedly connected to a rotating rod.

[0010] Preferably, an ejector plate is slidably connected inside the stamping cavity, and two sets of drive rails are fixedly connected to the bottom of the ejector plate. Both sets of drive rails are slidably connected to a rotating rod. A limiting part is provided on the outside of the rotating rod, and the side of the limiting part abuts against the drive rail.

[0011] Preferably, the top of the ejector plate is coated with an anti-stick coating, and the bottom of the ejector plate is fixedly connected with four limiting posts, all of which are slidably connected to the stamping table.

[0012] Preferably, the top of the ejector plate is provided with a storage basket body, the side of the storage basket body is fitted with the inner wall of the stamping cavity, and the bottom of the storage basket body is fitted with the top of the ejector plate.

[0013] Preferably, a fixed frame is fixedly connected to the top of the stamping table, a hydraulic rod is fixedly connected to the top of the fixed frame, the movable end of the hydraulic rod passes through the fixed frame and is fixedly connected to an upper mold, and the top of the upper mold is slidably connected to the fixed frame through a limiting rod.

[0014] Beneficial effects

[0015] This utility model provides a processing equipment for storage baskets made of environmentally friendly materials. Compared with the prior art, it has the following advantages:

[0016] (1) An environmentally friendly material storage basket processing equipment, through the combined use of cooling components and cooling tank, can accelerate the cooling of the storage basket body, improve the cooling rate, reduce the demolding waiting time, and effectively improve production efficiency during continuous processing. After stamping, the cooling water in the water tank is transported to the cooling tank through the inlet pipe by the delivery pump to cool the storage basket with water cooling and accelerate its cooling rate. Then the water in the cooling tank flows back to the water tank through the outlet pipe, and is cooled by the water tank again before being transported to the cooling tank. This realizes the recycling of cooling water, saves water resources, reduces wastewater discharge, and improves the environmental friendliness of the equipment.

[0017] (2) An environmentally friendly material storage basket processing equipment, by setting an ejection component, realizes the automatic ejection and demolding process of the cooled storage basket, shortens the operation time required for traditional demolding, and improves demolding efficiency. During operation, the drive motor is controlled to work, the drive motor drives the drive rod to rotate, and then drives the connecting parts and rotating rod to rotate, so that the rotating rod moves in the drive rail, thereby driving the ejection plate to move up and down along the inner wall of the stamping cavity, thereby ejecting the storage basket to complete the demolding process. The whole process does not require manual intervention. After cooling, only the drive motor needs to be controlled to achieve demolding, saving operation time and reducing manpower and material costs. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a top view schematic diagram of the stamping equipment of this utility model;

[0020] Figure 3 This is a schematic diagram of the transverse cross-section of the stamping table of this utility model;

[0021] Figure 4 This is a top view of the interior of the water tank of this utility model;

[0022] Figure 5 This is a schematic diagram of the longitudinal section of the stamping table of this utility model;

[0023] Figure 6 This is a side and bottom view schematic diagram of the ejector assembly structure of this utility model.

[0024] In the diagram: 1. Stamping table; 2. Fixing frame; 3. Cooling assembly; 4. Ejection assembly; 5. Cooling tank; 6. Stamping chamber; 7. Hydraulic rod; 8. Upper mold; 9. Limiting rod; 10. Storage basket body; 11. Embedding groove; 301. Mounting frame; 302. Liquid inlet pipe; 303. Transfer pump; 304. Connecting pipe; 305. Water tank; 306. Water inlet pipe; 307. Liquid outlet pipe; 308. Cooling plate; 401. Drive motor; 402. Drive rod; 403. Connector; 404. Rotating rod; 405. Limiting part; 406. Ejection plate; 407. Limiting post; 408. Drive rail. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1:

[0027] Please see Figure 1-4 An environmentally friendly material storage basket processing equipment includes a stamping table 1, a cooling tank 5 inside the stamping table 1, a cooling component 3 on the side of the stamping table 1, the cooling component 3 including a mounting frame 301 fixedly connected to the side of the stamping table 1, a water tank 305 fixedly connected to the top of the mounting frame 301, a delivery pump 303 fixedly mounted on the top of the mounting frame 301, an inlet pipe 302 at the outlet of the delivery pump 303, one end of the inlet pipe 302 fixedly connected to the outlet of the delivery pump 303, the other end of the inlet pipe 302 extending into the cooling tank 5, the inlet of the delivery pump 303 fixedly connected to the water tank 305 through a connecting pipe 304, an outlet pipe 307 on the side of the water tank 305, one end of the outlet pipe 307 extending into the water tank 305, and the other end of the outlet pipe 307 extending into the cooling tank 5;

[0028] A water inlet pipe 306 is provided on the top of the water tank 305. The bottom of the water inlet pipe 306 extends into the water tank 305. A water inlet valve is provided on the outside of the water inlet pipe 306. Several sets of cooling fins 308 are fixedly connected to both sides of the water tank 305. The sets of cooling fins 308 are distributed in an alternating manner.

[0029] In this embodiment, after stamping is completed, the control pump 303 operates to transport cooling water from the water tank 305 to the cooling tank 5 through the inlet pipe 302, thereby cooling the stamped storage basket body 10 and accelerating its cooling rate. The cooling water in the cooling tank 5 then flows back to the water tank 305 through the outlet pipe 307, is cooled again by the cooling fins 308, and is then transported back to the cooling tank 5, achieving a cyclic cooling process. This recycling of cooling water saves water resources, reduces wastewater discharge, and improves the environmental friendliness of the equipment. When the equipment starts... During stamping, the conveying pump 303 stops conveying and the cooling plate 308 stops cooling. After the temperature inside the stamping cavity 6 returns to normal, the next round of stamping is carried out, thus ensuring that the equipment can perform normal stamping. The corresponding part between the cooling tank 5 and the stamping cavity 6 contains heat-conducting particles, which have a high temperature conduction effect. The inside of the stamping cavity 6 is coated with an anti-stick coating to prevent sticking during the demolding process. The conveying pump 303 and the cooling plate 308 are controlled by PLC, which can control the cooling time to ensure stable operation of the equipment.

[0030] Example 2:

[0031] Please see Figure 5-6 This embodiment provides a technical solution based on embodiment one: a stamping cavity 6 is provided on the top of the stamping table 1, an embedding groove 11 is provided on the inner bottom wall of the stamping cavity 6, an ejection assembly 4 is provided in the stamping cavity 6, the ejection assembly 4 is fixedly installed on the side of the stamping table 1 and the drive motor 401 is embedded in the side of the stamping table 1, and the power shaft of the drive motor 401 is fixedly connected to the drive rod 402 through the bearing;

[0032] The drive rod 402 is rotatably connected to the stamping table 1. A connector 403 is provided on the side of the drive rod 402. One end of the connector 403 is fixedly connected to the drive rod 402, and the other end of the connector 403 is fixedly connected to the rotating rod 404.

[0033] An ejector plate 406 is slidably connected inside the stamping chamber 6. Two sets of drive rails 408 are fixedly connected to the bottom of the ejector plate 406. Both sets of drive rails 408 are slidably connected to the rotating rod 404. A limiting part 405 is provided on the outside of the rotating rod 404. The side of the limiting part 405 abuts against the drive rail 408.

[0034] The top of the ejector plate 406 is coated with an anti-stick coating, and the bottom of the ejector plate 406 is fixedly connected with four limiting posts 407, all of which are slidably connected to the stamping table 1.

[0035] The top of the ejector plate 406 is provided with a storage basket body 10, the side of the storage basket body 10 is attached to the inner wall of the stamping cavity 6, and the bottom of the storage basket body 10 is attached to the top of the ejector plate 406.

[0036] A fixed frame 2 is fixedly connected to the top of the stamping table 1. A hydraulic rod 7 is fixedly connected to the top of the fixed frame 2. The movable end of the hydraulic rod 7 passes through the fixed frame 2 and is fixedly connected to the upper mold 8. The top of the upper mold 8 is slidably connected to the fixed frame 2 through a limiting rod 9.

[0037] In this embodiment, after cooling is complete, the drive motor 401 drives the drive rod 402 to rotate. During the rotation of the drive rod 402, the connecting piece 403 and the rotating rod 404 rotate around the center of the drive rod 402, causing the rotating rod 404 to move within the drive rail 408, thereby driving the ejector plate 406 to move up and down along the inner wall of the stamping cavity 6, thus ejecting the storage basket body 10 and realizing an automated demolding process. The ejection assembly 4 is mechanically driven and can quickly eject the workpiece from the mold cavity after stamping, avoiding workpiece jamming, shortening the operation time required for traditional demolding, improving demolding efficiency, and reducing manual intervention in the demolding process, shortening the single-piece production cycle, supporting continuous production, and improving equipment utilization. The drive motor 401 is controlled by a PLC, which can accurately control the ejection time and realize precise control of the production process.

[0038] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A processing equipment for environmentally friendly material storage baskets, comprising a stamping table (1), characterized in that: A cooling tank (5) is provided inside the stamping table (1). A cooling assembly (3) is provided on the side of the stamping table (1). The cooling assembly (3) includes a mounting bracket (301) fixedly connected to the side of the stamping table (1). A water tank (305) is fixedly connected to the top of the mounting bracket (301). A delivery pump (303) is fixedly installed on the top of the mounting bracket (301). An inlet pipe (302) is provided at the outlet of the delivery pump (303). One end of the inlet pipe (302) is fixedly connected to the outlet of the delivery pump (303), and the other end of the inlet pipe (302) extends into the cooling tank (5). The inlet of the delivery pump (303) is fixedly connected to the water tank (305) through the connecting pipe (304). The side of the water tank (305) is provided with an outlet pipe (307). One end of the outlet pipe (307) extends into the water tank (305), and the other end of the outlet pipe (307) extends into the cooling tank (5).

2. The environmentally friendly material storage basket processing equipment according to claim 1, characterized in that: The top of the water tank (305) is provided with a water inlet pipe (306), the bottom of the water inlet pipe (306) extends into the water tank (305), and an inlet valve is provided on the outside of the water inlet pipe (306). Several sets of cooling fins (308) are fixedly connected to both sides of the water tank (305), and the several sets of cooling fins (308) are staggered.

3. The environmentally friendly material storage basket processing equipment according to claim 1, characterized in that: The top of the stamping table (1) is provided with a stamping cavity (6), and the inner bottom wall of the stamping cavity (6) is provided with an embedding groove (11). An ejection assembly (4) is provided in the stamping cavity (6). The ejection assembly (4) is fixedly installed on the side of the stamping table (1) with a drive motor (401). The drive motor (401) is embedded in the side of the stamping table (1). The power shaft of the drive motor (401) is fixedly connected to a drive rod (402) through a bearing.

4. The environmentally friendly material storage basket processing equipment according to claim 3, characterized in that: The drive rod (402) and the stamping table (1) are rotatably connected. A connector (403) is provided on the side of the drive rod (402). One end of the connector (403) is fixedly connected to the drive rod (402), and the other end of the connector (403) is fixedly connected to a rotating rod (404).

5. The environmentally friendly material storage basket processing equipment according to claim 3, characterized in that: An ejector plate (406) is slidably connected inside the stamping cavity (6). Two sets of drive rails (408) are fixedly connected to the bottom of the ejector plate (406). Both sets of drive rails (408) are slidably connected to the rotating rod (404). A limiting part (405) is provided on the outside of the rotating rod (404). The side of the limiting part (405) abuts against the drive rail (408).

6. The environmentally friendly material storage basket processing equipment according to claim 5, characterized in that: The top of the ejector plate (406) is coated with an anti-stick coating, and the bottom of the ejector plate (406) is fixedly connected with four limiting posts (407), all of which are slidably connected to the stamping table (1).

7. The environmentally friendly material storage basket processing equipment according to claim 5, characterized in that: The top of the top plate (406) is provided with a storage basket body (10), the side of the storage basket body (10) is attached to the inner wall of the stamping cavity (6), and the bottom of the storage basket body (10) is attached to the top of the top plate (406).

8. The environmentally friendly material storage basket processing equipment according to claim 1, characterized in that: The top of the stamping table (1) is fixedly connected to a fixed frame (2), and the top of the fixed frame (2) is fixedly connected to a hydraulic rod (7). The movable end of the hydraulic rod (7) passes through the fixed frame (2) and is fixedly connected to an upper mold (8). The top of the upper mold (8) is slidably connected to the fixed frame (2) through a limiting rod (9).

Images