A vertical tube welding machine
By vertically arranging the pipes and using a support and sliding block structure to fix them, combined with a ring rack and gear system, the welding machine can be rotated to perform welding, thus solving the problem of concentricity difference caused by displacement during pipe welding and improving the stability and effect of welding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI HAILI NEW ENERGY TECH CO LTD
- Filing Date
- 2025-08-11
- Publication Date
- 2026-07-21
AI Technical Summary
Existing horizontally mounted pipe welding machines are prone to concentricity issues due to pipe displacement during the welding process, which affects the welding effect.
The pipeline is arranged vertically, and is fixed by a support and sliding block structure. The welding machine is rotated by a ring rack and gear system to perform welding, which avoids pipeline rotation and improves stability and welding accuracy.
This has improved the stability and welding effect of pipeline welding, reduced the error rate, and improved the welding quality.
Smart Images

Figure CN224528063U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a pipe welding machine, specifically a vertical pipe welding machine. Background Technology
[0002] Pipe welding machines are generally set up horizontally, rotating the pipes to achieve circumferential welds. However, when two pipes rotate, they are prone to displacement, resulting in poor concentricity and affecting the welding effect. Utility Model Content
[0003] To overcome the shortcomings of the prior art, this utility model provides a vertical pipe welding machine. This utility model arranges the pipe vertically, eliminating the need to rotate the pipe while allowing the welding machine to rotate, which facilitates welding, reduces the error rate, and improves the welding effect.
[0004] To achieve the above technical objectives, this utility model adopts the following technical solution: a vertical pipe welding machine, comprising,
[0005] At least three pillars, each pillar having a long groove;
[0006] Two pipe connectors are provided, each with a pipe sliding block located in the long groove. Each connector is also provided with a pipe fastening bolt, which passes through the long groove and is fastened. Each connector is also provided with at least three fixing rods, the ends of which can fasten the pipe.
[0007] The welding machine connector includes a welding machine sliding block located within the elongated groove, a welding machine fastening bolt inserted into and fastened within the groove, and an annular rack capable of circular motion. The annular rack is fixedly connected to the welding machine and engages with a gear.
[0008] The pipe connector includes a pipe annular plate, and three pipe sliding blocks are fixedly disposed on the outer wall of the pipe annular plate.
[0009] The inner wall of the pipe annular plate is provided with a fastening gasket, and a threaded block is fixed on the inner wall of the fastening gasket. The pipe fastening bolt passes through the pipe annular plate and the fastening gasket and is then threaded to the threaded block. The pipe fastening bolt is also fitted with a pad.
[0010] The fixing rod is threaded to the pipe annular plate and a clamping plate is fixed at its inner end. The clamping plate has an arc-shaped structure.
[0011] The welding machine connector includes a welding machine annular plate, and three welding machine sliding blocks are fixedly disposed on the outer wall of the welding machine annular plate.
[0012] The outer edge of the annular plate of the welding machine is also fixed with three protrusions. The protrusions are located inside the long groove. The protrusions are threadedly connected to the fastening bolts of the welding machine. The fastening bolts of the welding machine are fitted with washers.
[0013] The inner wall of the welding machine's annular plate is provided with an annular track, the annular rack is located inside the annular track, the upper and lower walls of the annular track are provided with a first annular groove, the upper and lower walls of the annular rack are provided with a second annular groove, and the annular cavity formed by the first annular groove and the second annular groove is filled with a steel ball.
[0014] The outer wall of the annular plate of the welding machine has a through hole, and the gear meshes with the annular rack in the through hole.
[0015] In summary, this utility model achieves the following technical effects:
[0016] This invention utilizes two pipe connectors to fix the two pipes together, ensuring good stability. The welding machine connector, in conjunction with its own ring rack, allows the welding machine to rotate, replacing the pipe rotation method, resulting in better welding performance. Attached Figure Description
[0017] Figure 1 It is a vertical pipe welding machine;
[0018] Figure 2 This is a schematic diagram of pipe fittings;
[0019] Figure 3 This is a schematic diagram of the welding machine connectors;
[0020] Figure 4 This is a schematic diagram of the cross-section of the welding machine connector. Detailed Implementation
[0021] The present invention will be further described in detail below with reference to the accompanying drawings.
[0022] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0027] Example:
[0028] Figure 1 It is a vertical pipe welding machine, including,
[0029] At least three support pillars 1, each support pillar 1 having an elongated groove 101; in this embodiment, there are three support pillars 1, arranged in a circumferentially even distribution.
[0030] Two pipe connectors 2 are provided with pipe sliding blocks 206, which are located in the long groove 101. They are also provided with pipe fastening bolts 203, which pass through the long groove 101 and are fastened. They are also provided with at least three fixing rods 207, the ends of which can fasten the pipe.
[0031] Figure 2 This is a schematic diagram of a pipe connector. The pipe connector 2 includes a pipe annular plate 201, and three pipe sliding blocks 206 are fixedly disposed on the outer wall of the pipe annular plate 201.
[0032] The inner wall of the pipe annular plate 201 is provided with a fastening gasket 202, and a threaded block 204 is fixed to the inner wall of the fastening gasket 202. The pipe fastening bolt 203 passes through the pipe annular plate 201 and the fastening gasket 202 and is threaded to the threaded block 204. The pipe fastening bolt 203 is also fitted with a pad 205.
[0033] The pipe annular plate 201 is located within the space formed by the three columns. The three pipe sliding blocks 206 move up and down along the long groove 101 to change the height of the pipe connector, accommodating pipes of different heights. When the pipe fastening bolt 203 is tightened, a spacer 205 is placed in the middle to keep the pipe fastening bolt 203 stable, and a fastening washer 202 further improves stability.
[0034] The fixing rod 207 is threaded to the pipe annular plate 201, and a clamping plate 208 is fixed at its inner end. The clamping plate 208 has an arc-shaped structure. The arc-shaped structure can accommodate pipes of different diameters.
[0035] Pipe fittings can not only be adjusted in height to accommodate pipes of different heights, but also in diameter to accommodate pipes of different diameters, making them more convenient to use.
[0036] Figure 3 This is a schematic diagram of a welding machine connector 3. The welding machine connector 3 is provided with a welding machine sliding block 302, which is located in the long groove 101. It is also provided with a welding machine fastening bolt 305, which passes through the long groove 101 and is fastened. It is also provided with an annular rack 307, which is capable of circumferential movement. The annular rack 307 is fixedly connected to the welding machine 4, and the annular rack 307 is engaged with a gear 5.
[0037] The welding machine connector 3 includes a welding machine annular plate 301, and three welding machine sliding blocks 302 are fixedly disposed on the outer wall of the welding machine annular plate 301.
[0038] The outer edge of the annular plate 301 of the welding machine is also fixed with three protrusions 303. The protrusions 303 are located inside the long groove 101. The protrusions 303 are threadedly connected to the fastening bolts 305 of the welding machine. The fastening bolts 305 of the welding machine are fitted with washers 304.
[0039] Figure 4 This is a schematic diagram of the cross-section of the welding machine connector. The inner wall of the welding machine annular plate 301 is provided with an annular track 306. The annular rack 307 is located inside the annular track 306. The upper and lower walls of the annular track 306 are provided with a first annular groove. The upper and lower walls of the annular rack 307 are provided with a second annular groove. The annular cavity formed by the first annular groove and the second annular groove is filled with a steel ball 309.
[0040] The welding machine's annular plate 301 is located within the space formed by three columns. Three welding machine sliding blocks 302 move up and down along the long groove 101 to accommodate welds on pipes of different heights. The annular rack 307 is fitted with steel balls to reduce friction, making it easier to rotate and preventing jamming.
[0041] The outer wall of the annular plate 301 of the welding machine is provided with a through hole 308, and the gear 5 is engaged with the annular rack 307 in the through hole 308.
[0042] Working principle:
[0043] The two pipe connectors 2 are located at the top and bottom positions respectively, and the welding machine connector 3 is in the middle. All three connectors can slide up and down to adapt to pipes of different heights. The two pipe connectors can adapt to pipes of different diameters.
[0044] Place the lower pipe 6 in the center, turn the lower fixing rod 207 to make the clamping plate 208 clamp the pipe 6, and position and fix the pipe 6. Then place the upper pipe 7 on the upper end of the pipe 6, and use the upper fixing rod 207 to make the clamping plate 208 clamp the pipe 7, thereby fixing the weld position. Then move the welding machine connector 3 to align the welding head of the welding machine 4 with the weld. After fixing, turn on the welding machine.
[0045] The ring rack 207 meshes with the gear 5, which is connected to a motor (not shown). The motor controls the ring rack 207 to rotate through the gear 5, thereby driving the welding machine to move in a circular motion and thus welding the weld seam 360°.
[0046] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the scope of the technical solution of the present utility model.
Claims
1. A vertical pipe welding machine, characterized in that: include, At least three pillars (1), each pillar (1) having an elongated groove (101); Two pipe connectors (2) are provided with pipe sliding blocks (206), which are located in the long groove (101). They are also provided with pipe fastening bolts (203), which pass through the long groove (101) and are fastened. They are also provided with at least three fixing rods (207), the ends of which can fasten the pipe. The welding machine connector (3) is provided with a welding machine sliding block (302), which is located in the long groove (101). It is also provided with a welding machine fastening bolt (305), which passes through the long groove (101) and is fastened. It is also provided with an annular rack (307), which is capable of circumferential movement. The annular rack (307) is fixedly connected to the welding machine (4), and the annular rack (307) is meshed with a gear (5).
2. A vertical pipe welding machine according to claim 1, characterized in that: The pipe connector (2) includes a pipe annular plate (201), and three pipe sliding blocks (206) are fixedly provided on the outer wall of the pipe annular plate (201).
3. A vertical pipe welding machine according to claim 2, characterized in that: The inner wall of the pipe annular plate (201) is provided with a fastening gasket (202), and a threaded block (204) is fixed on the inner wall of the fastening gasket (202). The pipe fastening bolt (203) passes through the pipe annular plate (201) and the fastening gasket (202) and is threaded to the threaded block (204). The pipe fastening bolt (203) is also fitted with a pad (205).
4. A vertical pipe welding machine according to claim 2, characterized in that: The fixing rod (207) is threaded to the pipe annular plate (201) and a clamping plate (208) is fixed at its inner end. The clamping plate (208) has an arc-shaped structure.
5. A vertical pipe welding machine according to claim 1, characterized in that: The welding machine connector (3) includes a welding machine annular plate (301), and three welding machine sliding blocks (302) are fixedly arranged on the outer wall of the welding machine annular plate (301).
6. A vertical pipe welding machine according to claim 5, characterized in that: The outer edge of the annular plate (301) of the welding machine is also fixed with three protrusions (303). The protrusions (303) are located inside the long groove (101). The protrusions (303) are threadedly connected to the fastening bolts (305) of the welding machine. The fastening bolts (305) of the welding machine are fitted with washers (304).
7. A vertical pipe welding machine according to claim 5, characterized in that: The inner wall of the welding machine annular plate (301) is provided with an annular track (306), the annular rack (307) is located inside the annular track (306), the upper and lower walls of the annular track (306) are provided with a first annular groove, the upper and lower walls of the annular rack (307) are provided with a second annular groove, and the annular cavity formed by the first annular groove and the second annular groove after being joined together contains a steel ball (309).
8. A vertical pipe welding machine according to claim 5, characterized in that: The outer wall of the welding machine annular plate (301) is provided with a through hole (308), and the gear (5) is engaged with the annular rack (307) in the through hole (308).