Raw material shaping machine for activated carbon production

By designing activated carbon production equipment that includes a feeding hopper, conveying components, and shaping components, and utilizing cylinders to drive the molding, air drying, and cutting, the problem of incomplete activated carbon shaping is solved, and output efficiency and molding quality are improved.

CN224528120UActive Publication Date: 2026-07-21DONGGUAN JUBANG ACTIVATED CARBON CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN JUBANG ACTIVATED CARBON CO LTD
Filing Date
2025-08-21
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In existing activated carbon production equipment, some activated carbon particles are difficult to detach during extrusion molding, which affects the output.

Method used

A raw material shaping machine for activated carbon production was designed, comprising a feeding hopper, a conveying assembly, and a shaping assembly. The activated carbon is shaped by a cylinder, and combined with a blowing device for preliminary drying and a cutter for cutting, the shaping and transportation are achieved.

Benefits of technology

By using cylinders to push the molding process, blowing air to dry it, and cutting it with a cutter, the problem of incomplete shaping of activated carbon was solved, improving output efficiency and molding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material setting machine for activated carbon production, including feed barrel, the bottom four corners symmetry of feed barrel fixed four groups of support column, the face of four groups of support column is fixed with the bottom plate, and the top of bottom plate is installed with conveying assembly, and the right side of conveying assembly is installed with setting assembly, and setting assembly includes the rectangular protection shell fixed in the right side of conveying assembly, and the inner wall top of rectangular protection shell is fixed with telescopic link, and the output of telescopic link is fixed with cutter, and the both sides of cutter are installed with the air drying device of realizing activated carbon preliminary setting, can realize the air drying of activated carbon preliminary before setting, is favorable to cutting and later transportation.
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Description

Technical Field

[0001] This utility model relates to the field of activated carbon raw material shaping technology, specifically a raw material shaping machine for activated carbon production. Background Technology

[0002] The raw material shaping machine for activated carbon production is a key piece of equipment in the activated carbon manufacturing process. It is mainly used to process raw materials (such as coconut shells, wood, coal powder, etc.) into specific shapes (such as granules, columns or honeycomb) through pressing, molding and other processes, so as to facilitate the efficient execution of subsequent carbonization, activation and other processes.

[0003] Existing equipment often relies on the weight of the activated carbon itself to allow it to fall during the extrusion molding process. This can result in some pieces of activated carbon failing to detach, affecting the subsequent output of activated carbon. Therefore, we propose a raw material shaping machine for activated carbon production. Utility Model Content

[0004] The purpose of this invention is to provide a raw material shaping machine for activated carbon production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a raw material shaping machine for activated carbon production, comprising a feeding barrel, four sets of support columns symmetrically fixed at the four corners of the bottom of the feeding barrel, a base plate fixed on the facing side of the four sets of support columns, a conveying assembly installed on the top of the base plate, a shaping assembly installed on the right side of the conveying assembly, the shaping assembly including a rectangular protective shell fixed to the right side of the conveying assembly, a telescopic rod fixed to the top of the inner wall of the rectangular protective shell, a cutter fixed to the output end of the telescopic rod, and air drying devices for preliminary shaping of activated carbon installed on both sides of the cutter.

[0006] Furthermore, the air-drying device includes two sets of sliding grooves symmetrically opened on the left and right sides of the inner wall of the rectangular protective shell. The inner walls of the two sets of sliding grooves are slidably connected to sliders. The opposing sides of the sliders are symmetrically rotatably connected to two sets of rotating shafts. The ends of the two sets of rotating shafts away from the sliders are rotatably connected to the cutter.

[0007] Furthermore, a connecting plate is fixedly connected to the bottom of each of the two sets of sliders, and a blower is fixedly connected to the bottom of each connecting plate. A spring is fixedly connected to the bottom of each slider, and the end of the spring away from the connecting plate is fixed to the bottom of the inner wall of the slide groove.

[0008] Furthermore, the conveying assembly includes a conveying bucket fixed to the top of the base plate, a forming outlet fixed to the right side of the conveying bucket, a through groove opened on the top of the conveying bucket, a cylinder fixed to the left outer wall of the conveying bucket, a connecting shaft slidably connected to the inner wall of the conveying bucket, a push plate fixedly connected to the end of the connecting shaft away from the cylinder, the push plate being adapted to the inner wall of the conveying bucket, and the output end of the cylinder being fixedly connected to the connecting shaft.

[0009] Furthermore, an inclined plate is fixedly connected to the front side of the forming outlet.

[0010] Furthermore, the bottom of the feed hopper is fixed with a discharge port, which is adapted to the through groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting up a feeding barrel, conveying components and shaping components, activated carbon is put into the feeding barrel during use. As the cylinder is started, the activated carbon will be orderly shaped from the forming outlet. At this time, the telescopic rod and the blowing device are started. After the blowing device pre-dries and shapes the activated carbon, the telescopic rod will cut the shaped activated carbon with a cutter and drop it from the inclined plate. Through the above design, the pre-drying of activated carbon before shaping can be achieved, which is beneficial for cutting and subsequent transportation. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the structure of the standardized component of this utility model; Figure 3 This is a schematic diagram of the conveying component structure of this utility model; Figure 4 This is a partial structural schematic diagram of the present invention.

[0013] In the diagram: 1. Feeding hopper; 2. Conveying assembly; 3. Shaping assembly; 4. Discharge port; 5. Base plate; 6. Support column; 7. Cylinder; 8. Connecting shaft; 9. Push plate; 10. Through groove; 11. Feeding hopper; 12. Rectangular protective shell; 13. Blowing device; 14. Telescopic rod; 15. Cutter; 16. Slide; 17. Rotating shaft; 18. Sliding block; 19. Connecting plate; 20. Spring; 21. Inclined plate; 22. Forming outlet. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1-4 A raw material shaping machine for activated carbon production includes a feeding hopper 1. Four sets of support columns 6 are symmetrically fixed at the four corners of the bottom of the feeding hopper 1. A base plate 5 is fixed to the facing side of the four sets of support columns 6. A conveying assembly 2 is installed on the top of the base plate 5. A shaping assembly 3 is installed on the right side of the conveying assembly 2. The shaping assembly 3 includes a rectangular protective shell 12 fixed to the right side of the conveying assembly 2. A telescopic rod 14 is fixed to the top of the inner wall of the rectangular protective shell 12. A cutter 15 is fixed to the output end of the telescopic rod 14. Drying devices for preliminary shaping of activated carbon are installed on both sides of the cutter 15. The drying devices include two sets of sliding grooves 16 symmetrically opened on the left and right sides of the inner wall of the rectangular protective shell 12. Sliding blocks 18 are slidably connected to the inner walls of the two sets of sliding grooves 16. Two sets of rotating shafts 17 are symmetrically rotatably connected to the facing side of the sliding blocks 18. The ends of the two sets of rotating shafts 17 away from the sliding blocks 18 are connected to the cutter 15. The two sets of sliders 18 are fixedly connected to the bottom of the connecting plate 19. The bottom of the connecting plate 19 is fixedly connected to the blowing device 13. The bottom of the slider 18 is fixedly connected to the spring 20. The end of the spring 20 away from the connecting plate 19 is fixed to the bottom of the inner wall of the slide 16. The conveying assembly 2 includes a conveying bucket 11 fixed to the top of the base plate 5. The right side of the conveying bucket 11 is fixedly connected to the forming outlet 22. The top of the conveying bucket 11 is provided with a through groove 10. The left outer wall of the conveying bucket 11 is fixedly connected to the cylinder 7. The inner wall of the conveying bucket 11 is slidably connected to the connecting shaft 8. The end of the connecting shaft 8 away from the cylinder 7 is fixedly connected to the push plate 9. The push plate 9 is adapted to the inner wall of the conveying bucket 11. The output end of the cylinder 7 is fixedly connected to the connecting shaft 8. The front side of the forming outlet 22 is fixedly connected to the inclined plate 21. The bottom of the feeding bucket 1 is fixedly connected to the discharge port 4. The discharge port 4 is adapted to the through groove 10.

[0016] Specifically, the equipment is placed stably in the work area using four sets of support columns 6, ensuring that the base plate 5 is level. Check the connection status of each component: the push plate 9 of the conveying component 2 must be tightly fitted to the inner wall of the conveying barrel 11; the cutter 15 of the shaping component 3 should be in its initial position inside the rectangular protective shell 12; the spring 20 should remain in a naturally extended state; the power cord of the blowing device 13 should be securely connected. Pour the activated carbon raw material to be shaped into the top of the feeding barrel 1. The raw material falls through the discharge port 4 at the bottom of the feeding barrel 1 and enters the interior of the conveying barrel 11 through the through groove 10 at the top of the conveying barrel 11, completing the initial feeding of the raw material. Start the cylinder 7. The output end of the cylinder 7 pushes the connecting shaft 8 to move to the right. The connecting shaft 8 drives the push plate 9 to slide on the inner wall of the conveying barrel 11. The push plate 9 squeezes the activated carbon raw material in the conveying barrel 11 to the right, so that the raw material is squeezed out through the forming outlet 22 on the right side of the conveying barrel 11, forming continuous strip-shaped activated carbon to achieve initial shaping. If it is necessary to stop pushing, control the cylinder 7 to retract, and the connecting shaft 8 drives the push plate 9 to reset to the left. After waiting for the next raw material replenishment, repeat the pushing action, and the strip-shaped activated carbon is squeezed out from the forming outlet 22. Afterwards, it enters the rectangular protective shell 12. At this time, the shaping component 3 is started simultaneously, and the blowing device 13 is started. The airflow generated by the device blows and dries the freshly extruded strip of activated carbon, making it initially solidified to facilitate subsequent cutting. The telescopic rod 14 is started. When the telescopic rod 14 extends, it pushes the cutter 15 to move downward. The cutter 15 drives the slider 18 to slide downward along the slide groove 16 through two sets of rotating shafts 17. The slider 18 drives the connecting plate 19 and the blowing device 13 to move downward simultaneously. At this time, the spring 20 is compressed and stores the restoring force. When the cutter 15 moves to the lowest point, it cuts the strip of activated carbon into blocks of a set length, completing the shaping. The telescopic rod 14 retracts, the cutter 15 moves upward, and the slider 18 slides upward along the slide groove 16 under the action of the spring 20's rebound force, driving the connecting plate 19 and the blowing device 13 to return to the initial position, waiting for the next cutting action. The cut block of activated carbon falls from the bottom of the rectangular protective shell 12 and slides out of the device through the inclined plate 21 on the front side of the forming outlet 22, completing the entire shaping process.

[0017] Working principle: The equipment is placed stably in the working area by four sets of support columns 6, ensuring that the base plate 5 is level. Check the connection status of each component: the push plate 9 of the conveying component 2 must be tightly fitted to the inner wall of the conveying barrel 11; the cutter 15 of the shaping component 3 should be in its initial position inside the rectangular protective shell 12; the spring 20 should remain in a naturally extended state; the power cord of the blowing device 13 should be securely connected. Pour the activated carbon raw material to be shaped into the top of the feeding barrel 1. The raw material falls through the discharge port 4 at the bottom of the feeding barrel 1 and enters the interior of the conveying barrel 11 through the through groove 10 at the top of the conveying barrel 11, completing the initial feeding of the raw material. Start the cylinder 7. The output end of the cylinder 7 pushes the connecting shaft 8 to move to the right. The connecting shaft 8 drives the push plate 9 to slide on the inner wall of the conveying barrel 11. The push plate 9 squeezes the activated carbon raw material in the conveying barrel 11 to the right, so that the raw material is squeezed out through the forming outlet 22 on the right side of the conveying barrel 11, forming continuous strip-shaped activated carbon to achieve initial shaping. If it is necessary to stop pushing, control the cylinder 7 to retract, and the connecting shaft 8 drives the push plate 9 to reset to the left. After waiting for the next raw material replenishment, repeat the pushing action, and the strip-shaped activated carbon is squeezed out from the forming outlet 22. Afterwards, it enters the rectangular protective shell 12. At this time, the shaping component 3 is started simultaneously, and the blowing device 13 is started. The airflow generated by the device blows and dries the freshly extruded strip of activated carbon, making it initially solidified to facilitate subsequent cutting. The telescopic rod 14 is started. When the telescopic rod 14 extends, it pushes the cutter 15 to move downward. The cutter 15 drives the slider 18 to slide downward along the slide groove 16 through two sets of rotating shafts 17. The slider 18 drives the connecting plate 19 and the blowing device 13 to move downward simultaneously. At this time, the spring 20 is compressed and stores the restoring force. When the cutter 15 moves to the lowest point, it cuts the strip of activated carbon into blocks of a set length, completing the shaping. The telescopic rod 14 retracts, the cutter 15 moves upward, and the slider 18 slides upward along the slide groove 16 under the action of the spring 20's rebound force, driving the connecting plate 19 and the blowing device 13 to return to the initial position, waiting for the next cutting action. The cut block of activated carbon falls from the bottom of the rectangular protective shell 12 and slides out of the device through the inclined plate 21 on the front side of the forming outlet 22, completing the entire shaping process.

[0018] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A raw material shaping machine for activated carbon production, comprising a feeding hopper (1), characterized in that: Four sets of support columns (6) are symmetrically fixed at the four corners of the bottom of the feed hopper (1). A base plate (5) is fixed on the side of the four sets of support columns (6) facing each other. A conveying assembly (2) is installed on the top of the base plate (5). A shaping assembly (3) is installed on the right side of the conveying assembly (2). The shaping assembly (3) includes a rectangular protective shell (12) fixed on the right side of the conveying assembly (2). A telescopic rod (14) is fixed on the top of the inner wall of the rectangular protective shell (12). A cutter (15) is fixed at the output end of the telescopic rod (14). A drying device for initial shaping of activated carbon is installed on both sides of the cutter (15).

2. The raw material shaping machine for activated carbon production according to claim 1, characterized in that: The air-drying device includes two sets of sliding grooves (16) symmetrically opened on the left and right sides of the inner wall of the rectangular protective shell (12). The inner walls of the two sets of sliding grooves (16) are slidably connected to sliders (18). The opposing sides of the sliders (18) are symmetrically connected to two sets of rotating shafts (17). The ends of the two sets of rotating shafts (17) away from the sliders (18) are rotatably connected to the cutter (15).

3. The raw material shaping machine for activated carbon production according to claim 2, characterized in that: The bottom of the two sets of sliders (18) is fixedly connected to a connecting plate (19), and the bottom of the connecting plate (19) is fixedly connected to a blower (13). The bottom of the slider (18) is fixedly connected to a spring (20), and the end of the spring (20) away from the connecting plate (19) is fixed to the bottom of the inner wall of the groove (16).

4. The raw material shaping machine for activated carbon production according to claim 1, characterized in that: The conveying assembly (2) includes a conveying bucket (11) fixed to the top of the base plate (5). A forming outlet (22) is fixed to the right side of the conveying bucket (11). A through groove (10) is opened on the top of the conveying bucket (11). A cylinder (7) is fixed to the outer left side of the conveying bucket (11). A connecting shaft (8) is slidably connected to the inner wall of the conveying bucket (11). A push plate (9) is fixedly connected to the end of the connecting shaft (8) away from the cylinder (7). The push plate (9) is adapted to the inner wall of the conveying bucket (11). The output end of the cylinder (7) is fixedly connected to the connecting shaft (8).

5. The raw material shaping machine for activated carbon production according to claim 4, characterized in that: An inclined plate (21) is fixedly connected to the front side of the forming outlet (22).

6. The raw material shaping machine for activated carbon production according to claim 1, characterized in that: The bottom of the feed hopper (1) is fixed with a discharge port (4), which is adapted to the through groove (10).