An automated mechanical production apparatus
By designing automated mechanical production equipment and combining walking, supporting, extrusion and forming components, the problems of low production efficiency, poor quality and complex equipment adjustment in existing technologies have been solved, achieving efficient, flexible and high-precision production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TAIZHOU QIANNIU METAL PRODUCTS CO LTD
- Filing Date
- 2025-08-13
- Publication Date
- 2026-07-21
AI Technical Summary
In existing technologies, manual operation is inefficient, costly, and results in poor product quality consistency. Semi-automated equipment has limited functions and is complex to adjust, making it difficult to meet the needs of large-scale, high-precision, and flexible production. Furthermore, it lacks intelligent monitoring and data analysis capabilities, leading to low equipment utilization and high maintenance costs.
An automated mechanical production equipment was designed, comprising a processing table, a walking component, a support component, an extrusion component, and a forming component. Through the mobility of the walking component, the stability of the support component, the precise operation of the extrusion component, and the high-precision forming of the forming component, the equipment achieves flexibility, stability, and high-efficiency production.
It has improved production efficiency and product quality, enhanced the flexibility and operability of equipment, ensured high-precision and high-quality production, reduced manual intervention, and improved the controllability and safety of the production process.
Smart Images
Figure CN224528123U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical production application technology, specifically to an automated mechanical production equipment. Background Technology
[0002] The long-term reliance on manual operation or semi-automated equipment for processing tasks has resulted in low production efficiency, high labor costs, and inconsistent product quality. As the manufacturing industry's demands for capacity and precision continue to increase, traditional production models are struggling to meet the needs of large-scale, high-precision, and flexible production. Manual operation is susceptible to fatigue and skill level variations, leading to high error rates during production. Furthermore, in repetitive, high-intensity work environments, it poses safety hazards and wastes manpower. Semi-automated equipment, on the other hand, often has limited functionality, complex adjustments, and difficulty in quickly responding to changes in product specifications, resulting in insufficient production flexibility. Simultaneously, traditional production equipment lacks intelligent monitoring and data analysis capabilities, failing to optimize production processes in real time or predict equipment failures, leading to low equipment utilization and high maintenance costs. To address these issues, automated mechanical production equipment integrating automated control, precision mechanical transmission, sensor detection, and intelligent algorithms has become an inevitable trend in the upgrading of the manufacturing industry. This aims to reduce human intervention, improve production precision and efficiency, and enhance the controllability and flexibility of the production process, driving the manufacturing industry towards intelligent and unmanned operations. Therefore, there is an urgent need for automated mechanical production equipment. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides an automated mechanical production equipment that solves the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an automated mechanical production equipment, including a processing table, a traveling assembly, a support assembly, an extrusion assembly, and a forming assembly. The traveling assembly is installed around the lower surface of the processing table, and the support assembly is installed on the outer wall of the traveling assembly. The traveling assembly provides the equipment with mobility. Since the traveling assembly is installed around the lower surface of the processing table, when the traveling assembly starts operating, it can move the processing table within the working area, allowing the processing table to flexibly reach different working positions to meet the positional requirements of different production tasks. The support assembly is installed on the outer wall of the traveling assembly, and it mainly plays a stabilizing support role. During the movement of the equipment, the support assembly can ensure the overall stability of the equipment and prevent the equipment from tipping over due to movement or other external forces. Four supporting reinforcing rods are installed around the upper surface of the processing table, and a top mounting plate is installed on the top of the four supporting reinforcing rods. The top mounting plate is used to install and fix other necessary mechanical parts or tools to complete the processing task. The four supporting reinforcing rods not only enhance the structural strength of the processing table, enabling it to withstand greater loads, but also provide stable support for the top mounting plate. A sliding rod is installed between the plates, and an extrusion assembly is mounted on the sliding rod. The sliding rod allows the extrusion assembly to slide up and down between the processing table and the top mounting plate, thereby achieving precise extrusion of the processed material. The design of the extrusion assembly fully considers the requirements of extrusion force and uniformity, ensuring that the processed material is treated evenly and stably during the extrusion process, improving product processing quality and production efficiency. The cooperation between the sliding rod and the extrusion assembly also enhances the flexibility and operability of the equipment, allowing operators to easily adjust the position and force of the extrusion assembly according to different processing needs, meeting diverse production task requirements. The top of the extrusion assembly is fixed to the lower surface of the top mounting plate, and a forming assembly is installed on the upper surface of the processing table. The forming assembly is used to shape the processed material to produce a product shape that meets the design requirements. The design of the forming assembly emphasizes precision and stability, ensuring that constant processing conditions are maintained during the forming process, avoiding material deformation or dimensional deviations, further improving product processing quality and consistency. The combined use of the extrusion assembly and the forming assembly enables precise control of the entire production equipment during processing, thereby meeting the requirements of high precision and high quality production.
[0005] Preferably, the walking assembly is equipped with a walking frame. The top of the walking frame is mounted on the lower surface of the processing table via a triangular fixing plate, and the bottom of the walking frame is equipped with steering wheels. The steering wheels enable the walking assembly to move flexibly on the production line, facilitating the adjustment of the processing position and adapting to different production line layouts. This improves the flexibility and adaptability of the equipment. The use of triangular fixing plates enhances the connection stability between the walking frame and the processing table, ensuring that there is no shaking or deviation during movement. This guarantees the accuracy and stability of the processing, allowing the entire production equipment to flexibly adjust its position while maintaining a stable processing state during the processing, further improving production efficiency and processing quality.
[0006] Preferably, the support assembly is provided with a support mounting seat, which is fixed to the side wall of the traveling frame via a connecting mounting seat. The support mounting seat enhances the stability of the support assembly, enabling it to withstand various forces and vibrations during processing, ensuring that the production equipment maintains high precision and stability even after long-term operation. The use of the connecting mounting seat not only simplifies the installation process but also improves the connection strength between the support assembly and the traveling frame, effectively preventing loosening or detachment, and further ensuring the continuity and safety of production. The combined use of the support mounting seat and the connecting mounting seat allows the support assembly to be flexibly adjusted according to different processing requirements, improving the versatility and flexibility of the equipment and meeting the needs of diversified production.
[0007] Preferably, a lifting screw is installed on the support mounting base, a rotating disk is installed on the top of the lifting screw, and a support base is installed on the bottom of the lifting screw. The lifting screw allows for precise adjustment of the height of the support assembly, thereby meeting processing requirements at different heights. The rotating disk facilitates user operation of the lifting screw; simply rotating the disk easily achieves height adjustment, improving operational convenience. The support base ensures the stability of the lifting screw after height adjustment, preventing it from shaking or tilting during processing, further guaranteeing processing accuracy and safety. Through the coordinated use of the lifting screw, rotating disk, and support base, the support assembly not only possesses high flexibility and adaptability but also excellent stability and safety, providing a strong guarantee for the efficient operation of automated mechanical production equipment.
[0008] Preferably, the extrusion assembly is provided with an extrusion plate, an extrusion cylinder and a damping component are mounted on the upper surface of the extrusion plate, and a bending head is mounted on the lower surface of the extrusion plate. The extrusion cylinder provides strong downward pressure to the extrusion plate, ensuring that the material can be effectively extruded and formed during processing. The damping component effectively reduces the impact force during the extrusion process, protects the integrity of the material and equipment, and extends the service life. The bending head is used to perform precise bending operations on the material, making it more convenient for users to operate, while also ensuring the accuracy and efficiency of bending. Through the synergistic effect of the extrusion cylinder, damping component and bending head, the extrusion assembly not only has strong processing capabilities, but also ensures the safety and stability of the processing process, providing a solid guarantee for the high-quality production of automated mechanical production equipment.
[0009] Preferably, the forming component is provided with a forming bending seat, and a fixed base plate is installed at the bottom of the forming bending seat via a shock-absorbing plate. The lower surface of the fixed base plate is fixed to the processing table. The design of the forming bending seat enables the material to remain stable during forming and bending, ensuring processing accuracy. The shock-absorbing plate effectively absorbs vibrations during processing, further improving processing stability, while also protecting the forming component and the fixed base plate from damage and extending their service life. The firm connection between the fixed base plate and the processing table ensures the stability and reliability of the entire forming component during processing, providing strong support for high-precision processing of automated mechanical production equipment.
[0010] Compared with the prior art, this utility model provides an automated mechanical production equipment with the following advantages: 1. The sliding rod of this utility model allows the extrusion assembly to slide up and down between the processing table and the top mounting plate, thereby achieving precise extrusion operation on the processed material. The design of the extrusion assembly fully considers the requirements of extrusion force and uniformity, ensuring that the processed material can be processed evenly and stably during the extrusion process, improving the processing quality and production efficiency of the product. The cooperation between the sliding rod and the extrusion assembly also enhances the flexibility and operability of the equipment, allowing operators to easily adjust the position and force of the extrusion assembly according to different processing needs, meeting diverse production task requirements.
[0011] 2. This utility model's lifting screw allows for precise height adjustment of the support assembly, thus meeting processing requirements at different heights. The rotating disc facilitates user operation of the lifting screw; simply rotating the disc easily achieves height adjustment, improving operational convenience. The support chassis ensures the stability of the lifting screw after height adjustment, preventing it from shaking or tilting during processing, further guaranteeing processing accuracy and safety. Through the coordinated use of the lifting screw, rotating disc, and support chassis, the support assembly not only possesses high flexibility and adaptability but also excellent stability and safety, providing a strong guarantee for the efficient operation of automated mechanical production equipment. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure proposed in this utility model; Figure 2 This is a schematic diagram showing the cooperation between the walking component and the support component proposed in this utility model; Figure 3 This is a schematic diagram showing the assembly of the extrusion component and the forming component proposed in this utility model; In the diagram: 1. Processing table; 2. Walking assembly; 21. Walking frame; 22. Triangular fixing plate; 23. Steering wheel; 3. Support assembly; 31. Support mounting base; 32. Lifting screw; 33. Support chassis; 34. Rotating disc; 35. Connecting mounting base; 4. Support reinforcing rod; 5. Top mounting plate; 6. Sliding rod; 7. Extrusion assembly; 71. Extrusion plate; 72. Extrusion cylinder; 73. Damping component; 74. Bending head; 8. Forming assembly; 81. Forming bending seat; 82. Fixed base plate; 83. Shock-absorbing plate. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1-3In Embodiment 1 of this utility model, an automated mechanical production equipment includes a processing table 1, a traveling assembly 2, a support assembly 3, an extrusion assembly 7, and a forming assembly 8. The traveling assembly 2 is installed around the lower surface of the processing table 1, and the support assembly 3 is installed on the outer side wall of the traveling assembly 2. The traveling assembly 2 provides the equipment with mobility. Since the traveling assembly 2 is installed around the lower surface of the processing table 1, when the traveling assembly 2 is started, it can drive the processing table 1 to move within the working area, allowing the processing table 1 to flexibly reach different working positions to meet the positional requirements of different production tasks. The support assembly 3 is installed on the outer side of the traveling assembly 2. The sidewalls primarily serve a stabilizing and supporting function. During equipment movement, the support assembly 3 ensures the overall stability of the equipment and prevents it from tipping over due to movement or other external forces. Four supporting and reinforcing rods 4 are installed around the upper surface of the processing table 1, and a top mounting plate 5 is installed on top of the four supporting and reinforcing rods 4. The top mounting plate 5 is used to install and fix other necessary mechanical parts or tools to complete the processing task. The four supporting and reinforcing rods 4 not only enhance the structural strength of the processing table 1, enabling it to withstand greater loads, but also provide stable support for the top mounting plate 5. The processing table 1 and the top mounting plate 5... A sliding rod 6 is installed between the plates 5, and an extrusion assembly 7 is mounted on the sliding rod 6. The sliding rod 6 allows the extrusion assembly 7 to slide up and down between the processing table 1 and the top mounting plate 5, thereby achieving precise extrusion of the processed material. The design of the extrusion assembly 7 fully considers the requirements of extrusion force and uniformity, ensuring that the processed material is treated evenly and stably during the extrusion process, improving product processing quality and production efficiency. The cooperation between the sliding rod 6 and the extrusion assembly 7 also enhances the flexibility and operability of the equipment, allowing operators to easily adjust the position and force of the extrusion assembly 7 according to different processing needs. To meet the diverse production requirements, the top of the extrusion assembly 7 is fixed to the lower surface of the top mounting plate 5, and the upper surface of the processing table 1 is equipped with a forming assembly 8. The forming assembly 8 is used to shape the processed material to produce a product shape that meets the design requirements. The design of the forming assembly 8 focuses on precision and stability to ensure that constant processing conditions are maintained during the forming process, avoiding material deformation or dimensional deviation, and further improving the processing quality and consistency of the product. The combined use of the extrusion assembly 7 and the forming assembly 8 enables precise control of the entire production equipment during the processing, thereby meeting the requirements of high precision and high quality production.
[0015] The walking assembly 2 is equipped with a walking frame 21. The top of the walking frame 21 is mounted on the lower surface of the processing table 1 via a triangular fixing piece 22. The bottom of the walking frame 21 is equipped with a steering wheel 23. The steering wheel 23 allows the walking assembly 2 to move flexibly on the production line, making it easy to adjust the processing position and adapt to different production line layouts, thus improving the flexibility and adaptability of the equipment. The use of the triangular fixing piece 22 enhances the connection stability between the walking frame 21 and the processing table 1, ensuring that there will be no shaking or deviation during movement, thus guaranteeing the accuracy and stability of processing. This allows the entire production equipment to flexibly adjust its position and maintain a stable processing state during processing, further improving production efficiency and processing quality.
[0016] The support assembly 3 is provided with a support mounting base 31, which is fixed to the side wall of the traveling frame 21 via a connecting mounting base 35. The support mounting base 31 enhances the stability of the support assembly 3, enabling it to withstand various forces and vibrations during processing, ensuring that the production equipment maintains high precision and stability even after long-term operation. The use of the connecting mounting base 35 not only simplifies the installation process but also improves the connection strength between the support assembly 3 and the traveling frame 21, effectively preventing loosening or detachment, and further ensuring the continuity and safety of production. The combined use of the support mounting base 31 and the connecting mounting base 35 allows the support assembly 3 to be flexibly adjusted according to different processing requirements, improving the versatility and flexibility of the equipment and meeting the needs of diversified production. A lifting screw 32 is installed on the support mounting base 31. The lifting screw 32 has a rotating disk 34 mounted on its top and a support base 33 mounted on its bottom. The lifting screw 32 allows for precise adjustment of the height of the support assembly 3, thus meeting processing requirements at different heights. The rotating disk 34 facilitates user operation of the lifting screw 32; simply rotating the disk easily achieves lifting and adjustment, improving operational convenience. The support base 33 ensures the stability of the lifting screw 32 after height adjustment, preventing it from shaking or tilting during processing, further guaranteeing processing accuracy and safety. Through the coordinated use of the lifting screw 32, rotating disk 34, and support base 33, the support assembly 3 not only possesses high flexibility and adaptability but also excellent stability and safety, providing a strong guarantee for the efficient operation of automated mechanical production equipment.
[0017] The extrusion assembly 7 is equipped with an extrusion plate 71. An extrusion cylinder 72 and a damping element 73 are mounted on the upper surface of the extrusion plate 71, and a bending head 74 is mounted on the lower surface of the extrusion plate 71. The extrusion cylinder 72 provides strong downward pressure to the extrusion plate 71, ensuring that the material can be effectively extruded and formed during processing. The damping element 73 effectively reduces the impact force during the extrusion process, protecting the integrity of the material and equipment and extending its service life. The bending head 74 is used to perform precise bending operations on the material, making it easier for users to operate and ensuring the accuracy and efficiency of bending. Through the synergistic effect of the extrusion cylinder 72, the damping element 73, and the bending head 74, the extrusion assembly 7 not only has strong processing capabilities but also ensures the safety and stability of the processing process, providing a solid guarantee for the high-quality production of automated mechanical production equipment.
[0018] The forming component 8 is equipped with a forming bending seat 81. A fixed base plate 82 is mounted on the bottom of the forming bending seat 81 via a shock-absorbing plate 83. The lower surface of the fixed base plate 82 is fixed to the processing table 1. The design of the forming bending seat 81 ensures the stability of the material during forming and bending, thus ensuring processing accuracy. The shock-absorbing plate 83 effectively absorbs vibrations during processing, further improving processing stability. It also protects the forming component 81 and the fixed base plate 82 from damage, extending their service life. The firm connection between the fixed base plate 82 and the processing table 1 ensures the stability and reliability of the entire forming component 8 during processing, providing strong support for high-precision processing of automated mechanical production equipment.
[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated mechanical production equipment, comprising a processing table (1), a traveling assembly (2), a supporting assembly (3), an extrusion assembly (7), and a forming assembly (8), characterized in that: The processing table (1) is equipped with a walking assembly (2) around its lower surface. A support assembly (3) is installed on the outer side wall of the walking assembly (2). Four support and reinforcing rods (4) are installed around the upper surface of the processing table (1). A top mounting plate (5) is installed on the top of the four support and reinforcing rods (4). A sliding rod (6) is installed between the processing table (1) and the top mounting plate (5). An extrusion assembly (7) is installed on the sliding rod (6). The top of the extrusion assembly (7) is fixed to the lower surface of the top mounting plate (5). A forming assembly (8) is installed on the upper surface of the processing table (1).
2. The automated mechanical production equipment according to claim 1, characterized in that: The walking assembly (2) is provided with a walking frame (21). The top of the walking frame (21) is mounted on the lower surface of the processing table (1) by a triangular fixing piece (22). The bottom of the walking frame (21) is equipped with a steering wheel (23).
3. The automated mechanical production equipment according to claim 1, characterized in that: The support assembly (3) is provided with a support mounting base (31), which is fixed to the side wall of the walking frame (21) by a connecting mounting base (35).
4. The automated mechanical production equipment according to claim 3, characterized in that: A lifting screw (32) is installed on the support mounting base (31), a rotating disk (34) is installed on the top of the lifting screw (32), and a support base (33) is installed on the bottom of the lifting screw (32).
5. The automated mechanical production equipment according to claim 1, characterized in that: The extrusion assembly (7) is provided with an extrusion plate (71), an extrusion cylinder (72) and a damping component (73) are installed on the upper surface of the extrusion plate (71), and a bending head (74) is installed on the lower surface of the extrusion plate (71).
6. The automated mechanical production equipment according to claim 1, characterized in that: The forming component (8) is provided with a forming bending seat (81), and a fixed base plate (82) is installed at the bottom of the forming bending seat (81) through a shock-absorbing plate (83). The lower surface of the fixed base plate (82) is fixed on the processing table (1).