Intelligent safety monitoring system and device for mining special vehicle
By installing an intelligent safety monitoring system with AI cameras and marker lights on mining special vehicles, real-time monitoring and early warning are provided, solving the problem of low safety of mining special vehicles in complex environments and improving both safety and ease of maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAN BRANCH OF ZHONGTAI ENERGY INVESTMENT CO LTD
- Filing Date
- 2025-12-03
- Publication Date
- 2026-07-21
AI Technical Summary
Mining special vehicles are prone to collisions between people and vehicles or scrapes of equipment in complex environments, resulting in low safety.
Equipped with an AI camera and marker lights, it provides real-time monitoring and alerts. Combined with a rotatable camera and buzzer warning system, it enhances safety and features a removable transparent protective cover for easy maintenance.
It improves the safety of special mining vehicle operations and reduces the risk of equipment failure through convenient maintenance design.
Smart Images
Figure CN224528543U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of safety technology for mining special vehicles, specifically to an intelligent safety monitoring system and equipment for mining special vehicles. Background Technology
[0002] Mining special vehicles are specialized engineering vehicles adapted to the complex operating environment of mines. They are designed specifically to address core needs such as material transportation, tunnel support, and ore extraction in underground and open-pit mines, possessing outstanding characteristics such as high protection, strong power, and resistance to harsh environments. They are diverse in type, covering transportation vehicles (such as mining dump trucks and trackless rubber-tired vehicles, capable of carrying tens to hundreds of tons of ore / slag), operation vehicles (such as tunneling machines and loaders, responsible for tunnel excavation and ore loading), and auxiliary vehicles (such as water trucks and maintenance vehicles, ensuring the mine environment and equipment maintenance). The vehicle bodies are mostly made of high-strength steel plates and equipped with explosion-proof lights, anti-skid tires, and sealed cabs, capable of withstanding potential risks such as dust, moisture, bumps, and gas.
[0003] The existing technical solution still has the following problems when used: Currently, in the coal mine production process, mining special vehicles need to operate in complex environments with many blind spots, which makes them prone to collisions between people and vehicles or scrapes on equipment. During the operation of mining special vehicles, the risk of injury to drivers and nearby vehicles is high, which can easily lead to safety accidents and reduce the safety of mining special vehicle operations. Therefore, improvements are needed to address the aforementioned issues. Utility Model Content
[0004] The purpose of this utility model is to provide an intelligent safety monitoring system and equipment for special mining vehicles to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent safety monitoring system and equipment for mining special vehicles, comprising: a body, mounting ears fixedly connected to the outer walls on both sides of the body, a buzzer, a storage hard disk and a controller installed inside the body, and marker lights installed on both sides of the body; A rotating rod is inserted into the top of the machine body. One end of the rotating rod is fixedly connected to a connecting seat. An AI camera is installed on the top of the connecting seat. A transparent protective cover is installed on the top of the machine body. A first bevel tooth is fixedly connected to the insertion end of the rotating rod. A motor is installed inside the machine body. A second bevel tooth is connected to the output end of the motor.
[0006] Preferably, the insertion end of the rotating rod is connected to the machine body via a bearing to form a rotating connection structure.
[0007] Preferably, the first bevel tooth and the second bevel tooth mesh with each other.
[0008] Preferably, a sealing ring is fixedly connected to the top of the body, two inserts are fixedly connected to the bottom of the transparent protective cover, one end of the two inserts is provided with a limit slot, two mounting seats are fixedly connected to the top inner side of the body, a pull rod is inserted through both ends of the body, a movable block is fixedly connected to one end of the pull rod, a limit pin is fixedly connected to one end of the movable block, a spring is sleeved on the outer wall of the pull rod, and two slots are provided on the top of the body.
[0009] Preferably, one end of the insert can be inserted through a slot into the interior of the machine body.
[0010] Preferably, one end of the pull rod is inserted through the interior of the mounting base, and the spring and the movable block are located inside the mounting base.
[0011] Preferably, the transparent protective cover can form an elastic engagement structure with the machine body through an insert block, a limiting slot, a mounting base, a pull rod, a movable block, a limiting pin, a spring, and a slot.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This intelligent safety monitoring system and equipment for mining special vehicles installs monitoring equipment at the four corners of the mining special vehicle via mounting ears. Utilizing AI cameras, it can monitor the surrounding working environment in real time. Dangerous areas are indicated by marker lights. Once personnel or objects are detected approaching, a buzzer and marker lights simultaneously issue an audible and visual warning. The driver's cab screen also receives images captured by the AI cameras. Furthermore, a motor drives a second bevel gear to rotate, and the meshing relationship between the second and first bevel gears drives a rotating rod to rotate. This allows the connecting seat at the top of the rotating rod to rotate the AI camera, adjusting the monitoring angle. This structure further enhances the safety of mining special vehicle operations.
[0013] 2. The intelligent safety monitoring system and equipment for special mining vehicles uses a pull rod to pull the movable block, which causes the limit pin to retract. At this time, one end of the limit pin will disengage from the limit slot at the end of the insert block. Then, by pulling the transparent protective cover upward, the two insert blocks can be pulled out of the slot, thus enabling convenient disassembly of the transparent protective cover and facilitating subsequent maintenance of the equipment by the staff. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the first main view structure of this utility model; Figure 2 This is a schematic diagram of the structural structure of this utility model from a bottom view. Figure 3 This is a schematic diagram of the second main view structure of this utility model; Figure 4 This is an enlarged structural schematic diagram of the present invention.
[0015] In the diagram: 1. Main body; 2. Mounting ear; 3. Buzzer; 4. Storage hard drive; 5. Controller; 6. Marker light; 7. Rotating rod; 8. Connecting seat; 9. AI camera; 10. Transparent protective cover; 11. First bevel tooth; 12. Motor; 13. Second bevel tooth; 14. Sealing ring; 15. Insert block; 16. Limiting slot; 17. Mounting seat; 18. Pull rod; 19. Movable block; 20. Limiting pin; 21. Spring; 22. Slot. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-4 This utility model provides a technical solution: an intelligent safety monitoring system and equipment for mining special vehicles, including: a body 1, mounting ears 2 fixedly connected to the outer walls on both sides of the body 1, a buzzer 3, a storage hard disk 4 and a controller 5 installed inside the body 1, and marker lights 6 installed on both sides of the body 1. A rotating rod 7 is inserted into the top of the body 1. One end of the rotating rod 7 is fixedly connected to a connecting seat 8. An AI camera 9 is installed on the top of the connecting seat 8. A transparent protective cover 10 is installed on the top of the body 1. A first bevel tooth 11 is fixedly connected to the insertion end of the rotating rod 7. A motor 12 is installed inside the body 1. A second bevel tooth 13 is connected to the output end of the motor 12.
[0018] Preferably, the insertion end of the rotating rod 7 is connected to the body 1 by a bearing to form a rotating connection structure, and the first bevel tooth 11 and the second bevel tooth 13 mesh with each other; In practical use, the monitoring equipment is installed at the four corners of the mining special vehicle by installing the ear 2. The AI camera 9 can monitor the surrounding working environment in real time. The marker light 6 indicates the danger zone. Once a person or object is detected approaching, the buzzer 3 and the marker light 6 will issue a warning in sync with sound and light. The cab screen will also receive the image captured by the AI camera 9. The motor 12 drives the second bevel gear 13 to rotate. The meshing relationship between the second bevel gear 13 and the first bevel gear 11 drives the rotating rod 7 to rotate. This allows the connecting seat 8 at the top of the rotating rod 7 to drive the AI camera 9 to rotate and adjust the monitoring angle. Thus, the above structure can further improve the safety of mining special vehicle operation.
[0019] Preferably, a sealing ring 14 is fixedly connected to the top of the body 1, two insert blocks 15 are fixedly connected to the bottom of the transparent protective cover 10, a limit slot 16 is opened at one end of the two insert blocks 15, two mounting seats 17 are fixedly connected to the top of the inner side of the body 1, a pull rod 18 is inserted through both ends of the body 1, a movable block 19 is fixedly connected to one end of the pull rod 18, a limit pin 20 is fixedly connected to one end of the movable block 19, a spring 21 is sleeved on the outer wall of the pull rod 18, and two slots 22 are opened at the top of the body 1. In actual use, the lever 18 pulls the movable block 19 to retract the limit pin 20. At this time, one end of the limit pin 20 will disengage from the limit slot 16 at the end of the insert 15. Then, by pulling the transparent protective cover 10 upward, the two inserts 15 can be pulled out from the slot 22, thus making it easy to remove the transparent protective cover 10 and facilitate subsequent maintenance of the equipment by the staff.
[0020] Preferably, one end of the insert 15 can be inserted into the interior of the body 1 through the slot 22, one end of the pull rod 18 can be inserted into the interior of the mounting base 17, and the spring 21 and the movable block 19 are located inside the mounting base 17. The transparent protective cover 10 can form an elastic engagement structure with the body 1 through the insert 15, the limiting slot 16, the mounting base 17, the pull rod 18, the movable block 19, the limiting pin 20, the spring 21, and the slot 22. Conversely, during installation, the movable block 19 is pulled by the lever 18 to retract the limit pin 20. Then, the two inserts 15 at the bottom of the transparent protective cover 10 are inserted into a slot 22 respectively. Then, by releasing the lever, the limit pin 20 will pop out under the action of the spring 21 and insert into the limit slot 16, thus making it easy to install and fix the transparent protective cover 10. It should be noted that after the transparent protective cover 10 is installed, the bottom of the transparent protective cover 10 will be fitted onto the outer wall of the sealing ring 14, thereby improving the sealing performance of the installation site through the sealing ring 14.
[0021] A smart safety monitoring system for special mining vehicles includes: a power supply module, a ranging and profiling module, a personnel and object recognition module, a face recognition module, and a video recording and storage module; It should be noted that the power module adopts an intrinsically safe power supply design for mining to ensure the safe operation of the system in the mine. The power supply parameters are DC12V, which meets safety standards. The distance measuring and contouring module is equipped with distance measuring and contouring lights 6 on both sides of the vehicle body, and uses an intrinsically safe vehicle-mounted multispectral sensor for mining to realize distance measuring and contouring functions. The measured distance to the object is displayed on the vehicle-mounted display screen in real time. The personnel and object recognition module uses four AI cameras 9 located at the front, rear, left, and right of the vehicle to identify personnel and objects. The AI algorithm of the controller 5 is used to specifically delineate these objects, which are then displayed on the screen of the mining special vehicle. The facial recognition module uses an AI camera to record certified personnel into the security monitoring system. By using facial recognition detection, uncertified personnel cannot drive. The video storage module stores videos captured by the AI camera 9 on the storage hard drive 4. The storage period is one week, and expired videos are automatically overwritten, providing data support for accident tracing and analysis.
[0022] Working Principle: When using the intelligent safety monitoring system and equipment for mining special vehicles, firstly, the monitoring equipment is installed at the four corners of the mining special vehicle via mounting ears 2. Then, it is connected to the vehicle's onboard unit using connecting cables to achieve data transmission. The AI camera 9 can monitor the surrounding working environment in real time, and the marker lights 6 indicate dangerous areas. Once personnel or objects are detected approaching, the buzzer 3 and marker lights 6 issue a simultaneous audio-visual warning. The driver's cab screen also receives the images captured by the AI camera 9, and the motor 12 drives the second bevel gear 13 to rotate. The second bevel gear 13 interacts with the first bevel gear... The meshing relationship between the teeth 11 drives the rotating rod 7 to rotate, which enables the connecting seat 8 at the top of the rotating rod 7 to rotate the AI camera 9 to adjust the monitoring angle. This structure can further improve the safety of mining special vehicle operations. The pull rod 18 pulls the movable block 19 to retract the limit pin 20. At this time, one end of the limit pin 20 will disengage from the limit slot 16 at the end of the insert block 15. Then, by pulling the transparent protective cover 10 upward, the two insert blocks 15 can be pulled out from the slot 22, which can easily remove the transparent protective cover 10 and facilitate subsequent maintenance of the equipment by the staff.
[0023] This describes the features of the intelligent safety monitoring system and equipment for special mining vehicles. Any content not described in detail in this document is existing technology known to those skilled in the art.
[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An intelligent safety monitoring system and equipment for mining special vehicles, characterized in that, include: The body (1) has mounting ears (2) fixedly connected to the outer walls on both sides. The body (1) has a buzzer (3), a storage hard disk (4) and a controller (5) installed inside. The body (1) has marker lights (6) installed on both sides. A rotating rod (7) is inserted into the top of the body (1). A connecting seat (8) is fixedly connected to one end of the rotating rod (7). An AI camera (9) is installed on the top of the connecting seat (8). A transparent protective cover (10) is installed on the top of the body (1). A first bevel tooth (11) is fixedly connected to the insertion end of the rotating rod (7). A motor (12) is installed inside the body (1). A second bevel tooth (13) is connected to the output end of the motor (12).
2. The intelligent safety monitoring system and equipment for special mining vehicles according to claim 1, characterized in that: The insertion end of the rotating rod (7) is connected to the body (1) via a bearing to form a rotating connection structure.
3. The intelligent safety monitoring system and equipment for special mining vehicles according to claim 1, characterized in that: The first bevel tooth (11) meshes with the second bevel tooth (13).
4. The intelligent safety monitoring system and equipment for special mining vehicles according to claim 1, characterized in that: A sealing ring (14) is fixedly connected to the top of the body (1), and two inserts (15) are fixedly connected to the bottom of the transparent protective cover (10). One end of the two inserts (15) is provided with a limit slot (16). Two mounting seats (17) are fixedly connected to the top of the inner side of the body (1). A pull rod (18) is inserted through both ends of the body (1). A movable block (19) is fixedly connected to one end of the pull rod (18). A limit pin (20) is fixedly connected to one end of the movable block (19). A spring (21) is sleeved on the outer wall of the pull rod (18). Two slots (22) are provided on the top of the body (1).
5. The intelligent safety monitoring system and equipment for special mining vehicles according to claim 4, characterized in that: One end of the insert (15) can be inserted into the interior of the body (1) through the slot (22).
6. The intelligent safety monitoring system and equipment for special mining vehicles according to claim 4, characterized in that: One end of the pull rod (18) is inserted through the interior of the mounting base (17), and the spring (21) and the movable block (19) are located inside the mounting base (17).
7. The intelligent safety monitoring system and equipment for special mining vehicles according to claim 4, characterized in that: The transparent protective cover (10) can form an elastic engagement structure with the body (1) through the insert (15), the limiting slot (16), the mounting base (17), the pull rod (18), the movable block (19), the limiting pin (20), the spring (21), and the slot (22).