Laser radar mounting device for unmanned off-highway mine vehicle

By designing a lidar mounting device with a protective cover, heating device, and vibration damping base on an unmanned off-highway mining truck, the problem of lidar being easily damaged in harsh environments has been solved, enabling normal operation and extended lifespan at extremely low temperatures.

CN224528562UActive Publication Date: 2026-07-21INNER MONGOLIA NORTH HAULER
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
INNER MONGOLIA NORTH HAULER
Filing Date
2025-07-07
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

The lidar of unmanned off-highway mining trucks is easily damaged in harsh environments, has a shortened lifespan, and cannot adapt to extremely low temperatures.

Method used

A lidar mounting device was designed, comprising a protective cover, a heating device, and a vibration damping base. The protective cover is made of steel plate, the light-transmitting cover is composed of plexiglass plate, and the vibration damping base is made of rubber material and equipped with a heating device to adapt to extremely low temperatures.

Benefits of technology

It effectively protects lidar from damage caused by falling rocks, flying debris, dust, rain, and snow, reduces mechanical vibration, extends service life, and adapts to extremely low temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an unmanned off -highway mine car laser radar mounting arrangement, include: protective cover, heating device, damping base, light -permeable cover, protective cover is the box structure of front end opening, and light -permeable cover sets up at the opening, and the material of light -permeable cover is transparent material, and protective cover and light -permeable cover combination into airtight space, and heating device, damping base set up in the inside of protective cover, and damping base is fixed in the bottom of inner wall, and heating device is connected in the lateral portion of inner wall. The utility model can effectively provide protection for laser radar, prolongs the service life of laser radar.
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Description

Technical Field

[0001] This utility model belongs to the field of mining transportation equipment, specifically relating to a lidar installation device for unmanned off-highway mining trucks. Background Technology

[0002] Off-highway mining dump trucks (referred to as mining trucks) are a type of mining equipment, mainly used for transporting ore and mineral materials in large open-pit mines. Due to their advantages such as good operational mobility, high speed, and strong climbing ability, off-highway mining dump trucks have become the main transport tool in open-pit mines. Driverless mining trucks are a new type of off-highway mining dump truck, enabling fully unmanned continuous operation to improve mine production safety and efficiency, and reduce operating costs, thus having broad application prospects.

[0003] Environmental perception systems for unmanned off-highway mining trucks typically use lidar. However, the presence of falling rocks and flying debris during operation can cause mechanical damage to lidar. The harsh operating environment of unmanned mining trucks, with dust, rain, and snow affecting their normal operation, can also damage lidar or shorten its lifespan. Furthermore, the unpaved roads subjected to significant vibrations during operation can also damage lidar or shorten its lifespan. Finally, the minimum operating temperature for lidar is typically around -20°C; operating unmanned mining trucks in frigid conditions can cause lidar malfunctions. Utility Model Content

[0004] The purpose of this invention is to provide a lidar installation device for unmanned off-highway mining trucks, which can effectively protect the lidar and extend its service life.

[0005] To achieve the above objectives, the technical solution used in this utility model is as follows:

[0006] The unmanned off-highway mining truck lidar installation device includes: a protective cover, a heating device, a vibration damping base, and a light-transmitting cover. The protective cover is a box structure with an open front end. The light-transmitting cover is connected to the light-transmitting cover and is set at the opening. The light-transmitting cover is made of transparent material. The protective cover and the light-transmitting cover are combined to form a sealed space. The heating device and the vibration damping base are set inside the protective cover. The vibration damping base is fixed to the bottom of the inner wall, and the heating device is connected to the side of the inner wall.

[0007] Furthermore, the protective cover 1 has a first mounting interface at the bottom and a second mounting interface on the side. The vibration damping base has a base through hole. The vibration damping base is connected to the first mounting interface, and the heating device is connected to the second mounting interface.

[0008] Furthermore, the protective cover is made of steel plate, and the vibration damping base is made of rubber vibration damping material.

[0009] Furthermore, the light-transmitting cover is a semi-circular arc-shaped plate made of plexiglass.

[0010] Furthermore, the light-transmitting cover is adhered to the opening at the front end of the protective cover.

[0011] Furthermore, a sealing ring is provided at the opening, and the light-transmitting cover is connected to the opening by bolts.

[0012] Furthermore, the lidar is connected to the vibration damping base, and the lidar's signal line and power line are led out through the first mounting interface and the base through hole.

[0013] Furthermore, the heating device includes: a housing, a thermostat, and an electric heating element, with the thermostat and electric heating element installed inside the housing, and the power cord of the electric heating element being led out through a second mounting interface.

[0014] The technical effects of this utility model include:

[0015] 1. This utility model can effectively protect the lidar from falling rocks, flying debris, etc. during the operation of unmanned off-highway mining vehicles. It can also effectively protect the lidar from dust, rain and snow during the operation of unmanned off-highway mining vehicles, thus avoiding accidental damage to the lidar and extending its service life.

[0016] The protective cover made of steel plate has sufficient strength to effectively protect against falling rocks and flying debris during the operation of unmanned off-highway mining trucks. The front of the protective cover has an installation interface for a light-transmitting cover, which can transmit lasers emitted by the lidar. At the same time, the protective cover and the light-transmitting cover are combined to form a sealed space, which can effectively protect against dust, rain and snow during the operation of unmanned off-highway mining trucks.

[0017] 2. The vibration damping base of this utility model can effectively buffer the mechanical vibration during the operation of unmanned off-highway mining vehicles, avoid accidental damage to the lidar, and extend the service life of the lidar.

[0018] The bottom of the protective cover has a first installation interface for connection with the vibration damping base. The vibration damping base has a through hole for connection with the lidar. The vibration damping base is made of rubber vibration damping material, which can effectively reduce mechanical vibration during the operation of unmanned off-highway mining trucks.

[0019] 3. This utility model can meet the requirements for unmanned mining trucks to operate at extremely low temperatures.

[0020] The protective cover has a second installation interface at the back to connect to the heating device. The heating device is equipped with a temperature controller. When the ambient temperature is low, the inside of the protective cover is heated, which can effectively improve the adaptability of the lidar to extremely low ambient temperatures.

[0021] 4. The installation of LiDAR through this application can meet the harsh environmental requirements of unmanned mining trucks, and it can be adapted to various LiDARs. It can also be extended to other unmanned vehicles operating off-road, and has broad application prospects. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of the lidar installation device for unmanned off-highway mining trucks in this utility model;

[0023] Figure 2 This is a schematic diagram showing the positions of the heating device and the vibration damping base in this utility model. Detailed Implementation

[0024] The following description fully illustrates specific embodiments of the present invention to enable those skilled in the art to practice and reproduce it.

[0025] like Figure 1 The diagram shown is a structural schematic of the lidar installation device for unmanned off-highway mining trucks in this utility model; as shown... Figure 2 The diagram shown is a schematic representation of the positions of the heating device 2 and the vibration damping base 3 in this utility model.

[0026] The unmanned off-highway mining truck lidar installation device includes: a protective cover 1, a heating device 2, a vibration damping base 3, and a light-transmitting cover 4. The protective cover 1 is a box structure with an open front end. The light-transmitting cover 4 is set at the opening. The protective cover 1 and the light-transmitting cover 4 are combined to form a sealed space. The heating device 2 and the vibration damping base 3 are set inside the protective cover 1. The vibration damping base 3 is fixed to the bottom of the inner wall. The heating device 2 is connected to the side of the inner wall. The lidar 5 is fixed on the vibration damping base 3.

[0027] The protective cover 1 is made of steel plate. The steel plate protective cover has sufficient strength to effectively protect against falling rocks and flying objects during the operation of unmanned off-highway mining trucks. It also protects against dust, rain and snow during the operation of unmanned off-highway mining trucks. The light-transmitting cover 4 can transmit lasers emitted by lidar.

[0028] The protective cover 1 has a first mounting interface at the bottom and a second mounting interface on the side. The vibration damping base 3 has a base through hole and is connected to the first mounting interface, while the heating device 2 is connected to the second mounting interface.

[0029] The light-transmitting cover 4 is a semi-circular arc-shaped plate made of plexiglass. The light-transmitting cover 4 is glued to the opening at the front end of the protective cover 1, or it is connected to the opening by bolts, and a sealing ring is provided at the opening.

[0030] The lidar 5 is connected to the vibration damping base 3, which is made of rubber vibration damping material and can effectively buffer the mechanical vibration during the operation of the unmanned off-highway mining truck. The signal and power lines of the lidar 5 are led out through the first mounting interface and the through hole of the base.

[0031] The heating device 2 includes a housing, a thermostat, and a heating element. The thermostat and the heating element (heating diode or heating wire) are installed inside the housing. When the ambient temperature is lower than the set value, the thermostat connects the power supply to the heating element to heat the inside of the protective cover, which can effectively improve the adaptability of the lidar to extremely low ambient temperatures. The power cord of the heating element is led out through the second mounting interface and connected to an external power source.

[0032] The installation method for the lidar mounting device on unmanned off-highway mining trucks includes the following steps:

[0033] 1. Lead out the power cord of the thermostat and the electric heating device of the heating device 2 from the second mounting interface, put the heating device 2 into the protective cover 1, and weld the outer shell of the heating device 2 to the second mounting interface.

[0034] 2. Lead out the signal line and power line through the first mounting interface and the base through hole, put the vibration damping base 3 into the protective cover 1, and use adhesive to connect the vibration damping base 3 to the first mounting interface. The shell of the laser radar 5 is connected to the top of the vibration damping base 3 with screws.

[0035] 3. Connect the light-transmitting cover 4 to the opening at the front end of the protective cover 1.

[0036] Install a sealing ring at the opening at the front end of the protective cover 1, and use screws to connect the light-transmitting cover 4 to the opening at the front end of the protective cover 1.

[0037] 4. Multiple protective covers 1 are welded around the unmanned off-highway mining truck.

[0038] The terminology used in this invention is descriptive and exemplary, and not restrictive. Since this invention can be embodied in various forms without departing from the spirit or essence of the technical solution, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims. Therefore, all variations and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.

Claims

1. A lidar installation device for unmanned off-highway mining trucks, characterized in that, include: The system includes a protective cover, a heating device, a vibration damping base, and a light-transmitting cover. The protective cover is a box structure with an open front end. The light-transmitting cover is connected to the light-transmitting cover and is located at the opening. The light-transmitting cover is made of transparent material. The protective cover and the light-transmitting cover are combined to form a sealed space. The heating device and the vibration damping base are located inside the protective cover. The vibration damping base is fixed to the bottom of the inner wall, and the heating device is connected to the side of the inner wall.

2. The unmanned off-highway mining truck lidar installation device as described in claim 1, characterized in that, The protective cover has a first mounting interface at the bottom and a second mounting interface on the side. The vibration damping base has a base through hole. The vibration damping base is connected to the first mounting interface, and the heating device is connected to the second mounting interface.

3. The unmanned off-highway mining truck lidar installation device as described in claim 1, characterized in that, The protective cover is made of steel plate, and the vibration damping base is made of rubber vibration damping material.

4. The unmanned off-highway mining truck lidar installation device as described in claim 1, characterized in that, The light-transmitting cover is a semi-circular arc plate made of plexiglass.

5. The unmanned off-highway mining truck lidar installation device as described in claim 1, characterized in that, The light-transmitting cover is attached to the opening at the front of the protective cover.

6. The unmanned off-highway mining truck lidar installation device as described in claim 1, characterized in that, A sealing ring is provided at the opening, and the light-transmitting cover is connected to the opening by bolts.

7. The unmanned off-highway mining truck lidar installation device as described in claim 1, characterized in that, The lidar is connected to the vibration damping base, and the lidar's signal line and power line are led out through the first mounting interface and the through hole of the base.

8. The unmanned off-highway mining truck lidar installation device as described in claim 1, characterized in that, The heating device includes: a housing, a thermostat, and an electric heating element. The thermostat and the electric heating element are installed inside the housing, and the power cord of the electric heating element is led out through a second mounting interface.