A fixing structure of an injection rubber part of an automobile caliper wire harness
By using a one-piece molded rubber component and caliper harness assembly design, the problems of unstable fixation and poor sealing caused by the split design are solved, achieving stable installation and improved waterproof performance, and ensuring the insulation and electrical control safety of the harness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 广州天海电器实业有限公司
- Filing Date
- 2025-10-11
- Publication Date
- 2026-07-21
AI Technical Summary
The split design of existing automotive caliper wiring harness rubber components results in poor fixation stability, making them prone to displacement or loosening during vibration. Furthermore, their poor sealing performance affects waterproofing and insulation, potentially jeopardizing the electrical control safety of the braking system.
The device employs an integrated molding structure consisting of a rubber body, guide cylinder, positioning seat, and flexible metal strip. By injection molding these components onto the caliper harness, and combining them with the design of insert blocks, slots, and connecting springs, it achieves stable fixation and improved sealing.
It improves the stability and sealing of the rubber parts and caliper harness, simplifies the installation process, enhances waterproof performance, and ensures the insulation performance and electrical control safety of the harness.
Smart Images

Figure CN224528598U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive caliper wiring harness technology, and in particular to a fixing structure for injection-molded rubber parts of automotive caliper wiring harnesses. Background Technology
[0002] The automotive caliper wiring harness is the electrical connection harness related to the brake caliper in the automotive braking system. It is mainly used to transmit electrical signals to realize the control, monitoring and information feedback of the caliper-related electronic components. It is an important component of modern automotive electronic braking systems (such as electronic parking brake EPB, brake assist system, etc.).
[0003] When using automotive caliper wiring harnesses, external rubber components are required to securely install the harnesses at designated workstations. However, existing rubber components present certain inconveniences during use.
[0004] The rubber components used in current automotive caliper wiring harnesses are designed separately from the wiring harness. During assembly, the rubber components must be individually threaded onto the caliper wiring harness before the entire assembly is installed. However, this design has significant drawbacks in actual use: Firstly, the separate design results in poor stability between the rubber components and the wiring harness, and vibrations during vehicle operation can easily cause the rubber components to shift or loosen. Secondly, it is difficult to ensure a complete fit between the rubber components and the wiring harness, as well as the joints of the rubber components themselves, during assembly, which greatly reduces the overall sealing performance and waterproofing. External moisture, dust, and other impurities can easily penetrate through the gaps, thereby affecting the insulation performance and service life of the wiring harness, and may even pose a potential threat to the electrical control safety of the braking system.
[0005] Therefore, we propose a fixing structure for injection-molded rubber parts of automotive caliper wiring harnesses. Utility Model Content
[0006] In addressing the technical problems of existing technologies, such as the poor stability of the fixed rubber parts and wiring harness due to the split design, which makes the rubber parts prone to displacement or loosening due to vibrations during vehicle operation; and the difficulty in ensuring complete fit between the rubber parts and wiring harness, as well as the joints of the rubber parts themselves, during assembly, which significantly reduces the overall sealing performance and waterproofing, allowing external moisture, dust, and other impurities to easily penetrate through the gaps, thereby affecting the insulation performance and service life of the wiring harness, and even potentially posing a threat to the electrical control safety of the braking system, this utility model provides a fixing structure for injection-molded rubber parts of automotive caliper wiring harnesses.
[0007] The technical solution adopted by this utility model is: a fixing structure for injection-molded rubber parts of automotive caliper wiring harnesses, including a rubber part body, a caliper wiring harness body and a positioning seat. A guide cylinder is provided on the outer surface of one end of the rubber part body, and a positioning end ring is provided on the outer surface of the other end of the rubber part body. An insertion block is provided in the middle of the positioning seat. A flexible metal strip is fixedly installed on the upper outer surface of the insertion block, and a guide ring is fixedly installed on the outer surface of one end of the flexible metal strip. A slot is provided on the outer surface of the front end of the positioning seat, and a locking block is provided on the outer surface of the front end of the insertion block. An internal groove is provided inside the insertion block, and a connecting spring is provided between the internal groove and the locking block.
[0008] Furthermore, the rubber parts are all integrally formed with the guide cylinder and the positioning end ring.
[0009] Furthermore, the caliper harness body passes through the guide cylinder and the rubber component body, and the lower outer surface of the positioning seat is fixedly connected to one outer surface of the positioning end ring.
[0010] Furthermore, the positioning seat and the slot are integrally formed, and the insert block is fitted and connected to the positioning seat.
[0011] Furthermore, the insert block and the built-in slot are integrally formed, and the built-in slot is movably connected to the locking block through the connecting spring.
[0012] The beneficial effects of this utility model are:
[0013] 1. In this utility model, the rubber body, guide tube, and positioning end ring are integrally injection molded structures and are directly injection molded onto the caliper harness body. This ensures stability between the caliper harness body and the caliper harness body during use. It can pass through the vehicle body mounting position and be installed seamlessly into the vehicle body, simplifying the installation process and improving the sealing and waterproofing during use.
[0014] 2. In this utility model, the insert block can be inserted into the positioning seat during use. When fixing and connecting, the locking block can be pressed first to retract into the built-in groove and compress the connecting spring. After the insert block is inserted, the locking block and the groove are in a horizontal state. At this time, the connecting spring can spring the locking block into the groove to limit and fix the insert block. Then, the caliper harness body can be passed through the guide ring, and the direction of the guide ring can be adjusted by the flexible metal strip. The guide ring can be used to limit and organize the caliper harness body. Attached Figure Description
[0015] Figure 1 This is an overall structural diagram of the present invention;
[0016] Figure 2 This is a structural diagram of the positioning seat of this utility model;
[0017] Figure 3 This is an exploded structural diagram of the positioning seat and the insert block of this utility model;
[0018] Figure 4 This is a diagram of the internal structure of the insert block of this utility model.
[0019] The components in the diagram are labeled as follows: 1. Rubber body; 2. Caliper harness body; 3. Guide tube; 4. Positioning end ring; 5. Positioning seat; 6. Insert block; 7. Flexible metal strip; 8. Guide ring; 9. Slot; 10. Block; 11. Internal slot; 12. Connecting spring. Detailed Implementation
[0020] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] The following is in conjunction with the appendix Figures 1-4 The present invention will be further described below.
[0023] To address the problems existing in the background art, this application proposes the following technical solution: a fixing structure for injection-molded rubber parts of automotive caliper wiring harnesses.
[0024] The specific technical solution includes a rubber body 1, a caliper harness body 2, and a positioning seat 5. A guide cylinder 3 is provided on the outer surface of one end of the rubber body 1, and a positioning end ring 4 is provided on the outer surface of the other end. An insertion block 6 is provided in the middle of the positioning seat 5. A flexible metal strip 7 is fixedly installed on the upper outer surface of the insertion block 6, and a guide ring 8 is fixedly installed on the outer surface of one end of the flexible metal strip 7. A slot 9 is provided on the outer surface of the front end of the positioning seat 5, and a locking block 10 is provided on the outer surface of the front end of the insertion block 6. An internal groove 11 is provided inside the insertion block 6, and a connecting spring 12 is provided between the internal groove 11 and the locking block 10. The rubber body 1, guide cylinder 3, and positioning end ring 4 are integrally injection molded structures and are directly injection molded onto the caliper harness body 2. During use, it ensures stability between the caliper harness body 2 and the caliper harness itself. It can be installed seamlessly into the vehicle body after passing through the mounting position, simplifying the installation process and improving sealing and waterproofing. The plug 6 can be inserted into the positioning seat 5. When fixing and connecting, the plug 10 can be pressed first to retract into the internal groove 11 and compress the connecting spring 12. After the plug 6 is inserted, the plug 10 and the groove 9 are horizontal. At this time, the connecting spring 12 can spring the plug 10 into the groove 9 to limit and fix the plug 6. Then the caliper harness body 2 can be passed through the guide ring 8, and the direction of the guide ring 8 can be adjusted by the flexible metal strip 7. The guide ring 8 can be used to limit and organize the caliper harness body 2.
[0025] Furthermore, the rubber body 1, the guide cylinder 3, and the positioning end ring 4 are all integrally molded structures, and the rubber body 1, the guide cylinder 3, and the positioning end ring 4 are integrally injection molded structures during use.
[0026] Furthermore, the caliper harness body 2 passes through the guide tube 3 and the rubber body 1, and the lower outer surface of the positioning seat 5 is fixedly connected to one outer surface of the positioning end ring 4. The rubber body 1, the guide tube 3 and the positioning end ring 4 are directly injection molded onto the caliper harness body 2, which can ensure the stability between them.
[0027] Furthermore, the positioning seat 5 and the slot 9 are integrally formed, and the insert block 6 is fitted and connected to the positioning seat 5. The insert block 6 facilitates the disassembly and assembly of the guide ring 8 during use and can be installed and used as needed.
[0028] Furthermore, the insert 6 and the built-in groove 11 are integrally formed. The built-in groove 11 is movably connected to the locking block 10 through the connecting spring 12. When in use, the connecting spring 12 is mainly used to spring back the locking block 10, so that the locking block 10 can spring into the locking groove 9 to limit and fix the insert 6.
[0029] To ensure that those skilled in the art can fully understand the technical solution, this application provides the following overall overview:
[0030] When in use, the rubber body 1, guide cylinder 3, and positioning end ring 4 are integrally injection molded structures, and are directly injection molded onto the caliper harness body 2. This ensures stability between the caliper harness body 2 and the caliper harness body 2 during use. It can pass through the vehicle body mounting position and be installed seamlessly into the vehicle body, simplifying the operation steps during installation and improving sealing and waterproofing. The plug 6 can be inserted into the positioning seat 5 during use. When fixing and connecting, the plug 10 can be pressed first, causing the plug 10 to retract into the built-in groove 11 and compressing the connecting spring 12. After the plug 6 is inserted, the plug 10 and the groove 9 are in a horizontal state. At this time, the connecting spring 12 can spring the plug 10 into the groove 9 to limit and fix the plug 6. Then the caliper harness body 2 can be passed through the guide ring 8, and the direction of the guide ring 8 can be adjusted by the flexible metal strip 7. The guide ring 8 can be used to limit and organize the caliper harness body 2.
[0031] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0032] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.
Claims
1. A fixing structure for injection-molded rubber parts of automotive caliper wiring harnesses, characterized in that, The device includes a rubber body (1), a caliper harness body (2), and a positioning seat (5). A guide tube (3) is provided on the outer surface of one end of the rubber body (1), and a positioning end ring (4) is provided on the outer surface of the other end of the rubber body (1). An insert block (6) is provided in the middle of the positioning seat (5). A flexible metal strip (7) is fixedly installed on the outer surface of the upper end of the insert block (6). A guide ring (8) is fixedly installed on the outer surface of one end of the flexible metal strip (7). A slot (9) is provided on the outer surface of the front end of the positioning seat (5). A locking block (10) is provided on the outer surface of the front end of the insert block (6). An internal groove (11) is provided inside the insert block (6). A connecting spring (12) is provided between the internal groove (11) and the locking block (10).
2. The fixing structure for the injection-molded rubber component of an automotive caliper wiring harness according to claim 1, characterized in that, The rubber body (1) is integrally formed with the guide cylinder (3) and the positioning end ring (4).
3. The fixing structure for the injection-molded rubber component of an automotive caliper wiring harness according to claim 1, characterized in that, The caliper harness body (2) passes through the guide tube (3) and the rubber body (1), and the lower outer surface of the positioning seat (5) is fixedly connected to one end of the outer surface of the positioning end ring (4).
4. The fixing structure for the injection-molded rubber component of an automotive caliper wiring harness according to claim 1, characterized in that, The positioning seat (5) and the slot (9) are integrally formed, and the insert (6) is fitted and connected to the positioning seat (5).
5. The fixing structure for the injection-molded rubber component of an automotive caliper wiring harness according to claim 1, characterized in that, The insert (6) and the built-in groove (11) are integrally formed, and the built-in groove (11) is movably connected to the locking block (10) through the connecting spring (12).