Automatic material supplementing mechanism for braiding
By using the visual inspection and automatic sorting system of the automatic feeding mechanism for taping and reeling, the problem of manual downtime for material replacement has been solved, achieving efficient and accurate automatic feeding and defective product management, and improving the automation level of taping and reeling production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI CHANGDING ELECTRONICS CO LTD
- Filing Date
- 2025-08-14
- Publication Date
- 2026-07-21
AI Technical Summary
The existing tape feeding mechanism requires manual shutdown to replace materials when empty material or missing characters are detected, resulting in wasted time and increased labor costs.
The automatic feeding mechanism uses a Vision camera and light source vision inspection system combined with precise cylinder control to achieve automatic detection and sorting. Defective products are automatically separated into defective product boxes by a suction pen through a straight vibrating track, while good products continue to be conveyed.
It achieves efficient and precise automatic material replenishment, reduces manual intervention, improves replenishment efficiency, increases yield, reduces equipment wear risk, and simplifies defective product management.
Smart Images
Figure CN224529103U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of tape feeding technology, and more specifically, it relates to an automatic tape feeding mechanism. Background Technology
[0002] If the original tape feeding mechanism detects empty or missing printing material, the material needs to be manually removed and replaced with a new one. This requires machine downtime, which wastes time and increases labor costs. Utility Model Content
[0003] In view of the shortcomings of the prior art, this utility model provides an automatic feeding mechanism for tape and reel to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic feeding mechanism for tape and reel, comprising a bottom support, a control box fixedly connected to one side of the bottom support, a component plate fixedly connected to one side of the control box, a motor-driven linear vibration track mounted on the side wall of the control box between the bottom support and the component plate, a detection port and a feeding port on the surface of the linear vibration track, a detection component on one side of the detection port, the detection component comprising a detection plate mounted on the surface of the control box, a Vision camera located at the top of the detection plate, a Vision light source vertical displacement cylinder located below the Vision camera, and a Vision light source located on the piston rod of the Vision light source vertical displacement cylinder; a transport cylinder is provided on the component plate, a vertical cylinder is provided on the moving body surface of the transport cylinder, a suction pen horizontal displacement cylinder is fixedly connected to the piston rod head of the vertical cylinder, and a suction pen is mounted on the piston rod head of the suction pen horizontal displacement cylinder.
[0005] Preferably, the Vision light source and Vision camera are located directly above the detection port.
[0006] Preferably, the component board has a defective material box on the side of the detection port.
[0007] Preferably, the moving body surface of the conveying cylinder is provided with a fixedly connected sliding plate, the other side surface of the sliding plate is fixedly connected to the side wall of the upper and lower cylinders, and a support slide is provided below the sliding plate and fixed to the surface of the component plate. The sliding plate and the support slide are slidably connected.
[0008] Preferably, the surfaces of the detection port and the feeding port are respectively provided with limiting grooves.
[0009] This utility model provides an automatic tape feeding mechanism, which has the following advantages:
[0010] 1. Highly efficient and precise automatic feeding: Through the linkage between the linear vibration track and the detection components, the rapid positioning, detection and sorting of tape materials are achieved, significantly improving feeding efficiency and reducing manual intervention;
[0011] 2. Intelligent visual inspection system: The combination of the Vision camera and light source, along with the precise control of the up and down displacement cylinder, ensures high-precision identification of materials at the inspection port, effectively rejecting defective products and improving the yield rate;
[0012] 3. Modular and stable design: The sliding connection structure between the handling cylinder, the sliding plate, and the support slide ensures the stability and positioning accuracy of the handling process and reduces the risk of equipment wear.
[0013] 4. Optimized management of defective products: The independent defective product box setting enables automatic isolation of unqualified materials, avoids the risk of mixing materials, and simplifies the subsequent processing procedures. Attached Figure Description
[0014] Figure 1 This is a front structural diagram of the present invention.
[0015] Figure 2 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 3 This is a schematic diagram of the overall structure of this utility model.
[0017] In the diagram: 1. Bottom support; 2. Control box; 3. Component board; 4. Vertical vibration track; 5. Detection port; 6. Feed port; 7. Detection component; 71. Detection plate; 72. Vision camera; 73. Vision light source vertical displacement cylinder; 74. Vision light source; 8. Handling cylinder; 9. Vertical cylinder; 10. Pen suction horizontal displacement cylinder; 11. Pen suction; 12. Defective product box; 13. Limiting slot; 14. Sliding plate; 15. Support slide. Detailed Implementation
[0018] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0019] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0021] Please see Figures 1 to 3 This utility model provides a technical solution: an automatic feeding mechanism for tape and reel, including a bottom support 1, a control box 2 fixedly connected to one side of the bottom support 1, a component plate 3 fixedly connected to one side of the control box 2, a motor-driven linear vibration track 4 installed on the side wall of the control box 2 between the bottom support 1 and the component plate 3, the linear vibration track 4 having a detection port 5 and a feeding port 6 on its surface, a detection component 7 on one side of the detection port 5, the detection component 7 including a detection plate 71 installed on the surface of the control box 2, a Vision camera 72 located on top of the detection plate 71, a Vision light source vertical displacement cylinder 73 located below the Vision camera 72, and a Vision light source 74 located on the piston rod of the Vision light source vertical displacement cylinder 73, the Vision light source 74 and the Vision camera 72 being located directly above the detection port 5. The component plate 3 is equipped with a conveying cylinder 8. The moving surface of the conveying cylinder 8 is equipped with an upper and lower cylinder 9. The piston rod head of the upper and lower cylinder 9 is fixedly connected to a suction pen left and right displacement cylinder 10. A suction pen 11 is mounted on the piston rod head of the suction pen left and right displacement cylinder 10. A defective product box 12 is located on one side of the detection port 5 on the component plate 3. Limiting grooves 13 are respectively provided on the surfaces of the detection port 5 and the discharge port 6.
[0022] The moving body surface of the conveying cylinder 8 is provided with a sliding plate 14 fixedly connected. The other side surface of the sliding plate 14 is fixedly connected to the side wall of the upper and lower cylinders 9. A support slide 15 fixed to the surface of the component plate 3 is provided below the sliding plate 14. The sliding plate 14 and the support slide 15 are slidably connected.
[0023] The specific usage and function of this embodiment: After the product is conveyed to the inspection port 5 station by the motor-driven linear vibration track 4, the Vision camera detects whether the product is a good product. If the product is a good product, it is conveyed to the next station. If it is not a good product, the Vision light source vertical displacement cylinder 73 raises the Vision light source 74 and the vertical cylinder 9 rises at the same time. The transport cylinder 8 moves to one side, which drives the suction pen 11 horizontal displacement cylinder 10 to move forward and send the suction pen 11 directly above the inspection port 5. Then the vertical cylinder 9 returns to the origin, the suction pen picks up the defective product, the vertical cylinder 9 rises, the suction pen horizontal displacement cylinder 10 returns to the origin, and the suction pen 11 discharges the defective product into the defective product box 12 below.
[0024] The transport cylinder 8 moves forward, the suction pen displacement cylinder 10 moves forward to send the suction pen 11 directly above the feed port 6, the up and down cylinder 9 returns to the origin, the suction pen 11 picks up the product, the up and down cylinder 9 rises, the suction pen displacement cylinder 10 returns to the origin, the transport cylinder 8 returns to the origin, the suction pen displacement cylinder 10 moves forward to send the suction pen 11 directly above the detection port 5, the up and down cylinder 9 returns to the origin, and the suction pen 11 puts the product into the plastic shell to complete the replenishment.
[0025] The vertical cylinder 9 rises, the pen suction cylinder 10 returns to the origin, the Vision light source vertical cylinder 73 returns to the origin, and the Vision camera 72 detects whether the product is good. If it is good, the product is added to the feeding port 6, and the motor will convey the product in sequence. If it is not good, the cycle continues.
[0026] By integrating material handling and visual inspection technologies through cylinder control, the problem of low efficiency and high false detection rate in traditional tape and reel feeding is solved, making it suitable for automated production needs in fields such as semiconductor products and precision parts.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An automatic tape feeding mechanism, comprising a bottom support (1), characterized in that: A control box (2) is fixedly connected to one side of the bottom support (1), and a component plate (3) is fixedly connected to one side of the control box (2). A motor-driven linear vibration track (4) is installed on the side wall of the control box (2) between the bottom support (1) and the component plate (3). The linear vibration track (4) has a detection port (5) and a discharge port (6) on its surface. A detection component (7) is located on one side of the detection port (5). The detection component (7) includes a detection plate (71) installed on the surface of the control box (2) and a Vision phase located on the top of the detection plate (71). The device (72) includes a Vision light source vertical displacement cylinder (73) located below the Vision camera (72) and a Vision light source (74) located on the piston rod of the Vision light source vertical displacement cylinder (73). The component plate (3) is provided with a transport cylinder (8), and the moving surface of the transport cylinder (8) is provided with a vertical cylinder (9). The piston rod head of the vertical cylinder (9) is provided with a fixedly connected suction pen horizontal displacement cylinder (10), and the piston rod head of the suction pen horizontal displacement cylinder (10) is equipped with a suction pen (11).
2. The automatic tape feeding mechanism according to claim 1, characterized in that: The Vision light source (74) and Vision camera (72) are located directly above the detection port (5).
3. The automatic tape feeding mechanism according to claim 1, characterized in that: The component board (3) is provided with a defective product box (12) on one side of the detection port (5).
4. The automatic tape feeding mechanism according to claim 1, characterized in that: The moving body surface of the transport cylinder (8) is provided with a fixedly connected sliding plate (14). The other side surface of the sliding plate (14) is fixedly connected to the side wall of the upper and lower cylinders (9). A support slide (15) fixed to the surface of the component plate (3) is provided below the sliding plate (14). The sliding plate (14) and the support slide (15) are slidably connected.
5. The automatic tape feeding mechanism according to claim 1, characterized in that: The detection port (5) and the feeding port (6) are respectively provided with limiting grooves (13).